BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000
BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000 - Image 2
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BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000 - Image 5

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311229-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 311229-000
  • : Service Manual PDF
  • Number of Pages: 302
  • Size: 11.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PMX45 Electric Low Lift Pallet Truck
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 4.2. General Safety
  • 5. Battery Safety
  • 6. Static Safety
  • 7. Welding Safety
  • 8. Introduction, Service Manual
  • 9. Contents, Section M
  • 9.1. Machine Information
  • 10. General Product Information
  • 10.1. Truck Presentation.
  • 10.1.1. Truck Side Views
  • 10.1.2. Intended Truck Application
  • 10.1.3. Prohibited Truck Application
  • 10.1.4. Truck Data
  • 10.1.5. Truck Dimensions
  • 10.1.6. Data Plate
  • 10.2. Main Components
  • 11. Inch and Metric (SAE) Fasteners
  • 11.1. Introduction
  • 11.2. Nomenclature, Threads
  • 11.3. Strength Identification
  • 11.4. Conversion of English and Metric Units
  • 12. Technical Service Data
  • 13. Ordering Spare Parts
  • 14. Contents, Section P
  • 14.1. Planned Maintenance
  • 15. Introduction, Maintenance
  • 15.1. Safe Jacking Procedure
  • 15.2. Lubricants
  • 15.2.1. Cold Storage Conditioning
  • 15.2.2. Electrical Component Cold Storage Conditioning
  • 16. Service Schedule
  • 16.1. Planned Maintenance Schedule
  • 16.2. Planned Maintenance Procedures
  • 16.2.1. Services Performed Daily or Every 8 Operating Hours
  • 16.2.2. Services Performed Monthly or Every 120 Operating Hours
  • 16.2.3. Services Performed Quarterly or Every 360 Operating Hours
  • 16.2.4. Services Performed Semi-Annually or Every 720 Operating Hours
  • 16.2.5. Services Performed Annually or Every 1440 Operating Hours
  • 17. Lubrication Chart
  • 18. Oil and Grease Specifications
  • 18.1. Approved Oils and Grease
  • 19. Contents, Section S
  • 19.1. Service Instructions
  • 20. Troubleshooting Guidelines
  • 20.1. General
  • 20.2. Electrical
  • 20.2.1. Shorts to Frame Test
  • 20.3. Hydraulic
  • 20.4. Definitions
  • 21. Chassis/Lift Frame
  • 21.1. Pull rod
  • 21.1.1. Removal
  • 21.1.2. Inspection
  • 21.1.3. Installation
  • 21.2. Carrier Frame Bushings
  • 22. Inspection Covers
  • 22.1. General Information
  • 23. Mounting Points
  • 23.1. Drive Motor Brush
  • 23.2. Drive Motor Assembly
  • 23.2.1. Removal
  • 23.2.2. Installation
  • 23.3. Pump Motor Assembly
  • 23.3.1. Removal
  • 23.3.2. Installation
  • 23.4. Decal with Protective Sheet
  • 23.5. Decal without Protective Sheet
  • 24. Pump Motor
  • 24.1. Component Repair
  • 24.1.1. Disassembly
  • 24.2. Inspection and Troubleshooting
  • 24.2.1. Drive End Head
  • 24.2.2. Commutator End Head
  • 24.2.3. Bearings
  • 24.3. Brush Inspection
  • 24.3.1. Brush Replacement Determination
  • 24.3.2. Replacement Procedures
  • 25. Motor Maintenance Schedule/Troubleshooting
  • 25.1. General Information
  • 25.2. Operating Conditions
  • 25.3. Troubleshooting
  • 26. E Drive Motor
  • 26.1. Component Repair
  • 26.1.1. Motor Disassembly
  • 26.2. Motor Inspection
  • 26.2.1. External Motor
  • 26.2.2. Brush and Commutator
  • 26.2.3. Bearings
  • 26.2.4. Armature Electrical Check
  • 26.2.5. Commutator Undercut Guide
  • 26.2.6. Frame Field Service Recommendation
  • 26.2.7. Assembly/Testing
  • 27. EE Drive Motor
  • 27.1. Component Repair
  • 27.1.1. Motor Disassembly
  • 27.2. Motor Inspection
  • 28. Transmission
  • 28.1. System Description
  • 28.2. Troubleshooting
  • 28.3. Axle Seal
  • 28.3.1. Removal
  • 28.3.2. Installation
  • 28.4. Transmission Repair
  • 28.4.1. Removal
  • 28.4.2. Installation
  • 28.4.3. Finger and Toe Guards
  • 28.4.4. Wrap Around Toe Guard
  • 28.5. Transmission Assembly
  • 28.5.1. Disassembly
  • 28.5.2. Reassembly
  • 29. Parking Brake System
  • 29.1. Brake Theory of Operation
  • 29.2. Brake Adjustment
  • 29.3. Brake Shoe Removal / Installation
  • 30. Drive Wheel
  • 30.1. Removal
  • 30.2. Installation
  • 30.3. Tire Pressing Procedure
  • 31. Fork Wheels
  • 31.1. Removal/Installation
  • 32. Support/Swivel Wheel
  • 32.1. Maintenance and Adjustments
  • 32.1.1. Caster Adjustment
  • 32.2. Troubleshooting
  • 32.2.1. Stabilizing Caster
  • 33. Steering
  • 33.1. Control Handle Head
  • 33.1.1. Removal
  • 33.1.2. Installation
  • 33.2. Direction Control Switches
  • 33.3. Horn, Raise, and Lower Switches
  • 33.4. Potentiometer
  • 34. Battery
  • 34.1. Removal
  • 34.2. Installation
  • 34.3. Battery Maintenance
  • 34.3.1. Battery Inspection and Care
  • 34.3.2. Battery Exterior Cleaning
  • 34.3.3. Charging
  • 34.4. Storage
  • 34.5. Battery History Record
  • 35. Swing Out Battery Pack
  • 35.1. Battery Cable Routing Diagram
  • 35.2. Charger Diagram
  • 35.3. Troubleshooting
  • 35.3.1. Electrical Testing
  • 36. Battery Connector
  • 36.1. Location
  • 36.2. Inspection
  • 36.3. Installation
  • 37. Battery Controller/Hourmeter/ Lift Interrupt
  • 37.1. General Information
  • 37.2. Electrical
  • 37.2.1. Voltage
  • 37.3. Battery Controller (BC)
  • 37.3.1. General Information
  • 37.3.2. Reset
  • 37.3.3. Key Switch
  • 37.3.4. Hourmeter
  • 37.4. Troubleshooting
  • 37.4.1. Battery Discharge Indicator (BDI)
  • 37.4.2. Hourmeter
  • 38. Battery Discharge Indicator / Hourmeter
  • 38.1. General Information
  • 38.2. Electrical
  • 38.2.1. Voltage
  • 38.3. Battery Discharge Indicator (BDI)
  • 38.3.1. General Information
  • 38.3.2. Key Switch
  • 38.3.3. Hourmeter
  • 38.4. Troubleshooting
  • 38.4.1. Battery Discharge Indicator (BDI)
  • 38.4.2. Hourmeter
  • 39. Start/Stop Switches
  • 39.1. General
  • 39.1.1. Test/Inspection
  • 39.2. Master Control On/Off Switch (S21)
  • 39.2.1. Inspection
  • 39.2.2. Removal
  • 39.2.3. Installation
  • 40. Electrical System
  • 40.1. Electrical Panel Components
  • 40.2. List of Symbols
  • 40.2.1. Circuit Diagram 1(3)
  • 40.2.2. Circuit Diagram 2(3)
  • 40.2.3. Circuit Diagram 3(3)
  • 40.3. Function Description
  • 40.3.1. General Information
  • 40.3.2. Reference Information
  • 40.3.3. Key Switch S17 in the ON Position
  • 40.3.4. Operating Arm in Drive Position, S10, Brake Switch Closed
  • 40.3.5. Driving, Fork Direction
  • 40.3.6. Driving, Steer Wheel Direction
  • 40.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 40.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 40.3.9. Reverser switch
  • 40.3.10. Lifting Forks
  • 40.3.11. Lowering Forks
  • 40.3.12. Horn
  • 40.3.13. Lift Interrupt
  • 41. Transistor Controller
  • 41.1. Maintenance
  • 41.1.1. Safety
  • 41.1.2. Cleaning
  • 41.1.3. Diagnostics and Troubleshooting
  • 41.2. Basics Of Circuit Operation
  • 41.2.1. Control Features
  • 41.3. Motor Circuit
  • 41.4. Control Circuit
  • 41.5. Diagnostics and Troubleshooting
  • 41.5.1. Programmer Diagnostics
  • 41.5.2. Troubleshooting Chart
  • 41.5.3. Technical Specification
  • 41.5.4. Troubleshooting Chart Using Handset
  • 42. Transistor Controller Troubleshooting
  • 42.1. Troubleshooting Chart Index
  • 42.2. Troubleshooting Charts
  • 43. Contactor Panel
  • 44. Hydraulic System
  • 44.1. Hydraulic Schematic
  • 44.2. General Information
  • 44.3. Description
  • 44.3.1. Lift
  • 44.3.2. Lower
  • 44.3.3. Relief Pressure
  • 44.4. Maintenance
  • 44.5. Adjustments
  • 44.6. Lift Limit Switch
  • 44.7. Troubleshooting
  • 45. Hydraulic Pump
  • 45.1. Removal
  • 45.2. Disassembly
  • 45.3. Inspection
  • 45.4. Reassembly
  • 45.5. Installation
  • 45.6. Adjustments
  • 45.6.1. Relief valve
  • 45.6.2. Solenoid Operated Valve
  • 46. Lift Cylinder
  • 46.1. Cylinder Repair
  • 46.1.1. Removal
  • 46.1.2. Disassembly
  • 46.1.3. Inspection
  • 46.1.4. Assembly
  • 46.1.5. Installation
  • 47. Battery Charger
  • 48. Handset Operation
  • 48.1. Operating Modes
  • 48.2. Revert to Previous Settings
  • 48.3. Handset Self Test
  • 49. Back Cover
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