BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000

BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000 - Image 2

BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000 - Image 3

BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000 - Image 4

BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000 - Image 5

bt rcx 25 50 electric stand up rider truck service manual 304421 000 2

bt rcx 25 50 electric stand up rider truck service manual 304421 000 3

BT RCX 25-50 Electric Stand-Up Rider Truck Service Manual 304421-000

$30.00

Type Of Manual: Service Manual
Manual ID: 304421-000
: Service Manual PDF
Number of Pages: 492
Size: 7.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- RCX 25, RCX 30C, RCX 30, RCX 35, RCX 40, RCX 45, RCX 50

1. Front Cover
2. Foreword
3. Contents
4. Group SA – Safe Maintenance
4.1. Section 1 – Safety
4.1.1. Safety Signs and Messages
4.1.2. Safety Maintenance Practices
4.1.3. General Shop Precautions
4.2. Section 2 – Machine Jacking and Blocking
4.2.1. Raising Drive Wheels
4.2.2. Blocking the Upright in Raised Position
4.2.3. Raising Rear of Truck
4.2.4. Raising Truck with a Hoist
5. Group PS – Periodic Service
5.1. Section 1 – Maintenance Schedules
5.1.1. Maintenance Schedules
5.1.2. Lubrication Points
5.1.3. Lubrication Chart Key
5.1.4. Miscellaneous Lubricants
5.2. Section 2 – Planned Maintenance
5.2.1. Use PM Report Form
5.2.2. How to Perform the PM Periodic Inspections and Maintenance
5.2.3. Test Drive Truck with Load
5.2.4. Air Cleaning
5.2.5. Critical Fastener Torque Checks
5.2.6. Lubrication, Fluids and Filters
6. Group 12 – Battery
6.1. Section 1 – Battery Handling
6.1.1. Typical Battery Service Area
6.1.2. Battery Handling
6.1.3. Battery Maintenance
6.1.4. Install Battery
6.1.5. Keeping Battery Records
7. Group 13 – Electrical Handle Switch
7.1. Section 1 – Control Handle Switch
7.1.1. Tilt, Auxiliary 1 and Auxiliary 2 (Attachment) Switches
7.1.2. Up and Down Switches
7.1.3. Forward and Reverse Switches, Transducer (Speed Control)
8. Group 16 – Electrical Motors
8.1. Section 1 – General Information
8.1.1. Servicing Electric Motors
8.1.2. Electric Motor Maintenance
8.1.3. Test for Motor Insulation Resistance to Ground
8.1.4. Brush and Commutator Inspection
8.1.5. Operating Conditions
8.1.6. Brush Inspection Chart
8.2. Section 2 – Drive Motors
8.2.1. General Information
8.2.2. Operating Conditions
8.2.3. Drive Motor Description
8.2.4. Drive Motor Removal
8.2.5. Drive Motor
8.2.6. Drive Motor
8.2.7. Volt Drive Motor Specifications
8.2.8. Brush Inspection Chart
8.3. Section 3 – Hydraulic Pump Motors
8.3.1. General Information
8.3.2. Operating Conditions
8.3.3. Hydraulic Pump Motor
8.3.4. Volt Drive Motor Specifications
8.3.5. Brush Inspection Chart
8.4. Section 4 – Steer Pump Motor
8.4.1. General Information
8.4.2. Operating Conditions
8.4.3. Steer Pump Motor (Permanent Magnet Type)
8.4.4. Volt Drive Motor Specifications
8.4.5. Brush Inspection Chart
9. Group 17 – Electrical Schematics
9.1. Section 1 – Wiring Schematics and Diagrams
9.1.1. Standard Wiring Schematic
9.1.2. Standard Wiring Diagram
9.1.3. Optional Wiring Schematic
9.1.4. Optional Wiring Diagram
9.1.5. Lights Wiring Schematic
9.1.6. Lights Wiring Diagram
9.1.7. Strobe and Alarm Wiring Schematic
9.1.8. Strobe and Alarm Wiring Diagram
10. Group 19 – Electrical Controls
10.1. Section 1 – Control Panel
10.1.1. Control Panel Description
10.1.2. Control Panel Maintenance
10.1.3. Control Panel Troubleshooting
10.1.4. Control and Contactor Panel Removal
10.1.5. Control and Contactor Panel Component Identification
10.1.6. Contactor Inspection
10.1.7. Control and Contactor Panel Installation
10.2. Section 2 – EV-100MK Troubleshooting
10.2.1. Check 1, 2, 5 RECs (SCRs)
10.2.2. Check Capacitor (1C)
10.2.3. Checking Component with VOM (Only)
10.2.4. EV-100 MK Card Factory Settings
10.2.5. Oscillator Card Voltage Checks
10.2.6. Solenoid Function Control Card Voltage Checks
10.3. Section 3 – Recommended Tests, Equipment, and Procedures
10.3.1. Recommended Tests
10.3.2. Test Procedures
10.4. Section 4 – Drive Motor Cut-Out Switch Check and Adjustment
10.4.1. Drive Motor Cut-Out Switch Check
10.4.2. Drive Motor Cut-Out Switch Adjustment
10.5. Section 5 – Forward and Reverse Switches, Up and Down Switches, and Transducer Adjustments
10.5.1. Multi-Function Control Handle Connector Identification
10.5.2. Switches and Transducer Adjustments
10.6. Section 6 – Periodic Electrical Checks
10.6.1. Truck Preparation
10.6.2. Electrical Connectors
10.7. Section 7 – Battery Tests
10.7.1. Battery Tests
10.8. Section 8 – Solenoid Control Card Troubleshooting
10.8.1. Indicator Lights
10.8.2. Troubleshooting Solenoid Control Card
10.8.3. Lift Function ONLY Disabled
10.8.4. Install New Solenoid Control Card
10.9. Section 14 – EV100 LXT Control Panel
10.9.1. General
10.9.2. Operation
10.9.3. Function Set-Up Procedures
10.9.4. Description of Function Numbers for
10.10. Section 15 – EV100 LXT Control Panel Status Codes
10.11. Section 16 – Checking Components
10.11.1. Main Logic Card
10.11.2. Capacitor
10.11.3. Contactors F, R, 1A, SP, FW, D, Regen, and P
10.11.4. Potentiometer in Accelerator
10.11.5. SCRs (1REC, 2REC, 3REC)
10.11.6. Rectifiers (3REC, 4REC, Diode Blocks)
10.11.7. Thermal Protector (TP)
10.11.8. Filter Block (23FIL, etc.)
10.11.9. Choke and Reactor T3-T4
10.11.10. Replacement of EV-100 Components
11. Group 20 – Drive Axle
11.1. Section 1 – Drive Axle
11.1.1. General Description
11.1.2. Service Notes
11.1.3. Drive Axle Maintenance
11.1.4. Drive Axle Removal
11.1.5. Drive Axle Special Tools
11.1.6. Drive Axle Disassembly
12. Group 22 – Wheels and Tires
12.1. Section 1 – Cushion Wheels and Tires
12.1.1. Cushion Drive and Steering Tire Specifications
12.1.2. Cushion Drive Tire Removal
12.1.3. Cushion Drive Tire Inspection
12.1.4. Cushion Drive Tire Removal and Replacement
12.1.5. Cushion Drive Wheel Installation
12.1.6. Steering Wheel Removal
12.1.7. Steering Tire Inspection
12.1.8. Steering Wheel Installation
12.2. Section 2 – Pneumatic Drive Tire and Wheel Maintenance
12.2.1. Pneumatic Tire Warning
12.2.2. Safety Procedures
12.2.3. Pneumatic Drive Tire Specifications
12.2.4. Pneumatic Tire Maintenance
12.2.5. Pneumatic Drive Wheel and Tire Removal and Disassembly
12.2.6. Pneumatic Drive Tire Assembly
12.2.7. Pneumatic Drive Wheel and Tire Installation
13. Group 23 – Brake System
13.1. Section 1 – Brake System and Bleeding
13.1.1. Brake System Description
13.1.2. Bleeding the Brake System
13.2. Section 2 – Brake Adjustment
13.2.1. Brake Lining Wear Check
13.2.2. Brake Lining Wear Adjustment
13.2.3. Replacing Brake Linings
13.3. Section 3 – Brake Slave Cylinder
13.3.1. Brake Slave Cylinder
14. Group 25 – Steering Gear
14.1. Section 1 – Steering Gear
14.1.1. Steering Gear Description
14.1.2. Steering Gear Troubleshooting
14.1.3. Steering Gear Removal
14.1.4. Steering Gear Disassembly
14.1.5. Steering Gear Parts Inspection
14.1.6. Steering Gear Assembly
14.1.7. Steering Gear Installation
15. Group 26 – Steering Axle
15.1. Section 1 – Steering Axle Repair
15.1.1. Steering Axle Removal
15.1.2. Steering Axle Installation
15.2. Section 2 – Power Steering Pump
15.2.1. Steering Pump Description
15.2.2. Steering Pump Troubleshooting
15.2.3. Steering Pump Removal
15.2.4. Steering Pump Disassembly
15.2.5. Steering Pump Parts Inspection
15.2.6. Steering Pump Assembly
15.2.7. Steering Pump Installation
15.2.8. Steering Pump Installation Specifications
15.2.9. Steering Lines Installation Specifications
15.2.10. Reverse Steering Lines Installation Specifications
15.3. Section 3 – Steering Torque Generator
15.3.1. Steering Torque Generator Description
15.3.2. Steering Torque Generator Removal
15.3.3. Steering Torque Generator Disassembly
15.3.4. Steering Torque Generator Parts Inspection
15.3.5. Steering Torque Generator Assembly
15.3.6. Steering Torque Generator Installation
15.3.7. Steering Torque Generator Assembly Specifications
15.3.8. Steering Torque Generator Lines Installation Specifications
16. Group 29 – Hydraulic Pump, Sump and Filter
16.1. Section 1 – Hydraulic Pump
16.1.1. Main Hydraulic Pump
16.2. Section 2 – Hydraulic Sump and Filter
16.2.1. Hydraulic Sump and Filter Assembly
16.3. Section 3 – Hydraulic Schematics
16.3.1. Hydraulic Diagram
17. Group 30 – Hydraulic Control Valves
17.1. Section 1 – Main Control Valve
17.1.1. Servicing Main Control Valve
17.1.2. Relief Valve Assembly
17.1.3. Load Check Valve
17.1.4. Main Control Valve End Cap and Components
17.1.5. Main Control Valve
17.2. Section 2 – Face Seal Fittings
17.2.1. Face Seal Fittings
17.3. Section 3 – Hydraulic System Pressure Checks – Lift Circuit
17.3.1. Test Ports
17.3.2. Hydraulic Lift Circuits Pressure Checks
17.4. Section 4 – Hydraulic System Pressure Checks – Steering Circuit
17.4.1. Test Ports
17.4.2. Hydraulic Steering Circuit Pressure Checks
17.5. Section 5 – Hydraulic System Pressure Checks – Auxiliary and Tilt Circuits
17.5.1. Test Ports
17.5.2. Hydraulic Pressure Checks
17.6. Section 6 – Flow Controls – Selector Solenoid Valve
17.6.1. Valve Identification
17.6.2. Hydraulic Solenoid Valves
18. Group 31 – Hydraulic Supply System
18.1. Section 1 – Hydraulic System
18.1.1. General Description
18.1.2. Hydraulic Fluid and Filter Change
18.1.3. Hydraulic Sump Tank
19. Group 32 – Cylinders
19.1. Section 1 – Tilt Cylinder
19.1.1. Tilt Cylinder Components
19.1.2. Tilt Cylinder Plumbing Layout
19.1.3. Tilt Cylinder Drift Test
19.1.4. Tilt Cylinder Removal
19.1.5. Tilt Cylinder Rod End Removal
19.1.6. Tilt Cylinder Disassembly
19.1.7. Tilt Cylinder Inspection
19.1.8. Tilt Cylinder Assembly
19.1.9. Tilt Cylinder Installation
19.1.10. Face Seal Fittings
19.1.11. Tilt Check and Adjustment
20. Group 33 – Selector Solenoid Valve
20.1. Section 1 – Selector Solenoid Valve
20.1.1. Selector Solenoid Valve Description
20.1.2. Selector Solenoid Valve Troubleshooting
20.1.3. Selector Solenoid Valve Removal
20.1.4. Selector Solenoid Valve Repair
20.1.5. Selector Solenoid Valve Installation
20.1.6. Device Selector Solenoid Valve
21. Group 34 – Uprights
21.1. Section 1 – Upright
21.1.1. Upright Maintenance
21.1.2. Triple Stage Upright
21.1.3. Standard (Two Stage) Upright
21.2. Section 2 – Chain Inspection, Adjustment, and Replacement
21.2.1. Periodic Inspection
21.2.2. Chain Length Adjustments
21.2.3. Chain Lubrication
21.2.4. Chain Removal and Replacement
21.2.5. Other Chain Service Notes
22. Group 40 – Specifications
22.1. Section 1 – Specifications
22.1.1. Group 12 – Battery
22.1.2. Group 16 – Motors
22.1.3. Group 19 – Electrical Controls
22.1.4. Group 20 – Drive Axle
22.1.5. Group 22 – Wheels and Tires
22.1.6. Group 23 – Brakes
22.1.7. Group 25/26 – Steering System
22.1.8. Group 29/30 – Hydraulic System
22.1.9. Group 32 – Tilt Cylinder
22.1.10. Group 34 – Uprights
22.1.11. Group 40 – Specifications
22.2. Section 2 – Data Plate
22.2.1. How to Read Data Plate
22.2.2. Battery Weight Chart
22.3. Section 3 – Lubricants and Shop Supplies
22.3.1. Lubricants and Shop Supplies
23. Back Cover

Rate this product