BT RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck Service Manual 306756-000

BT RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck Service Manual 306756-000 - Image 2

BT RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck Service Manual 306756-000 - Image 3

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BT RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck Service Manual 306756-000 - Image 5

bt rrx35 rrx45 rdx30 rsx40 rsx50 electric stand up rider truck service manual 306756 000 2

bt rrx35 rrx45 rdx30 rsx40 rsx50 electric stand up rider truck service manual 306756 000 3

BT RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck Service Manual 306756-000

$30.00

Type Of Manual: Service Manual
Manual ID: 306756-000
: Service Manual PDF
Number of Pages: 614
Size: 23.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- RRX35, RRX45, RDX30, RSX40, RSX50 Electric Stand-Up Rider Truck

1. Standard Codes
2. Warning Symbols
2.1. Warning Levels
3. Prohibitory Symbols
3.1. Ordinance Symbols
3.2. General Safety
4. Battery Safety
5. Static Safety
6. Welding Safety
7. Introduction, Service Manual
8. Contents, Section M
8.1. Machine Information
9. General Product Information
9.1. Presentation of the Rider Trucks.
9.2. Main Components
10. Inch (SAE) and Metric Fasteners
10.1. Introduction
10.2. Nomenclature, Threads
10.3. Strength Identification
10.4. Conversion of Metric and English Units
11. Technical Service Data
12. Ordering Spare Parts
13. Contents, Section P
13.1. Planned Maintenance
14. Introduction, Maintenance
14.1. Jacking Truck Off The Floor
14.2. Lubricants
15. Service Schedule
15.1. Planned Maintenance Schedule
15.2. Planned Maintenance Procedures
16. Lubrication Chart
17. Oil and Grease Specifications
17.1. Approved Oils and Grease
17.2. Grease Location Points
17.3. Mast Adjustment Points
18. Contents, Section S
18.1. Service Instructions
19. Troubleshooting Guidelines
19.1. General
19.2. Electrical
19.3. Hydraulic
19.4. Definitions
20. Chassis
20.1. General
20.2. Dash
20.3. Motor Compartment Door
20.4. Left-Hand Side Panel
20.5. Operator Compartment Panel
20.6. Main Card Access Panel
21. Battery Compartment
21.1. Battery Retainer Plates
21.2. Battery Rollers
22. Driver Controls
23. Brake Pedal, RSX40/RRX35
23.1. Pedal Removal
23.2. Pedal Bearing Replacement
23.3. Pedal Adjustment
24. Brake Pedal, RSX50/RRX45/ RDX30
24.1. Pedal Removal
24.2. Pedal Bearing Replacement
24.3. Pedal Adjustment
25. Overhead Guard
25.1. Decal with Protective Sheet
25.2. Decal without Protective Sheet
26. Steering Motor
26.1. Removal
26.2. Installation
26.3. Steering Motor Gear Replacement
27. Fan Motor
27.1. Upper Electrical Compartment Fan
27.2. Operator Fan
28. Motor Maintenance Schedule/Troubleshooting
28.1. General Information
28.2. Operating Conditions
28.3. Troubleshooting
29. Motor Repair
29.1. Disassembly
29.2. Motor Inspection
30. Pump Motor
30.1. Mounting Points
30.2. Repair
31. Drive Motor
31.1. Mounting Points
31.2. Repair
32. Transmission
32.1. Mounting Points
32.2. Repair
32.3. Disassemble
32.4. Assembly
32.5. Axle Sealing Ring
32.6. Leakage
32.7. Wheel Bolt
33. Electromagnetic Brake
33.1. Removal
33.2. Installation
33.3. Adjustments
33.4. Coil Check On Brake
33.5. Electromagnetic Brake, Armature and Magnetic Coil
33.6. Brake Friction Plate
34. Drive Wheel
34.1. Removal
34.2. Installation
34.3. Tire Pressing Procedure
35. Non-Braking Caster Wheel, RRX35/ RSX40
35.1. Caster Pivot
35.2. Thrust Bearing
35.3. Caster Springs
35.4. Caster Stops
36. Non-Braking Caster Assembly, RRX35/RSX40
36.1. Removal
36.2. Installation
37. Braking Caster Wheel, RRX45/RDX30/ RSX50
37.1. Removal
38. Braking Caster Assembly, RRX45/ RDX30/RSX50
38.1. Removal
38.2. Installation
39. Load Wheels, Sizes 4 X 3, 5 X 4, and 5 X 3
39.1. Removal
39.2. Installation
40. Load Wheels, Size 10.5 X 3.5
40.1. Removal
40.2. Installation
41. Steering Arm / Wheel / Lever
41.1. Control Pod
41.2. Steering Wheel
41.3. Steering Tach
42. Steering Bearing
42.1. Removal
42.2. Installation
43. Electrical Functions
43.1. General
43.2. Start Up
43.3. Steering Components
43.4. Brake Release
43.5. Direction Selection
43.6. Travel Request, Forks First
43.7. Travel Request, Forks Trailing
43.8. Plug Braking
43.9. Volt Power Supply
43.10. Volt Power Supplies
43.11. Limit Switches
43.12. Height Indicator
43.13. Drive Motor Brush Wear Indicator Switches
43.14. Pump Motor Brush Indicator Switch
43.15. Safety Check
43.16. Shunt Power Cable
44. Electrical Symbols
45. Electrical Schematics (Serial numbers 27163000-28105000)
45.1. Circuit Diagram 1(11)
45.2. Circuit Diagram 2(11)
45.3. Circuit Diagram 3(11)
45.4. Circuit Diagram 4(11)
45.5. Circuit Diagram 5(11)
45.6. Circuit Diagram 6(11)
45.7. Circuit Diagram 7(11)
45.8. Circuit Diagram 8(11)
45.9. Circuit Diagram 9(11)
45.10. Circuit Diagram 10(11)
45.11. Circuit Diagram 11(11)
46. Electrical Schematics (Serial numbers 28105001-28126000)
46.1. Circuit Diagram 1(12)
46.2. Circuit Diagram 2(12)
46.3. Circuit Diagram 3(12)
46.4. Circuit Diagram 4(12)
46.5. Circuit Diagram 5(12)
46.6. Circuit Diagram 6(12)
46.7. Circuit Diagram 7(12)
46.8. Circuit Diagram 8(12)
46.9. Circuit Diagram 9(12)
46.10. Circuit Diagram 10(12)
46.11. Circuit Diagram 11(12)
46.12. Circuit Diagram 12(12)
47. Electrical Schematics (Serial numbers 28126001-31285000)
47.1. Circuit Diagram 1(12)
47.2. Circuit Diagram 2(12)
47.3. Circuit Diagram 3(12)
47.4. Circuit Diagram 4(12)
47.5. Circuit Diagram 5(12)
47.6. Circuit Diagram 6(12)
47.7. Circuit Diagram 7(12)
47.8. Circuit Diagram 8(12)
47.9. Circuit Diagram 9(12)
47.10. Circuit Diagram 10(12)
47.11. Circuit Diagram 11(12)
47.12. Circuit Diagram 12(12)
48. Electrical Schematics (Serial numbers 31285001-UP)
48.1. Circuit Diagram 1(12)
48.2. Circuit Diagram 2(12)
48.3. Circuit Diagram 3(12)
48.4. Circuit Diagram 4(12)
48.5. Circuit Diagram 5(12)
48.6. Circuit Diagram 6(12)
48.7. Circuit Diagram 7(12)
48.8. Circuit Diagram 8(12)
48.9. Circuit Diagram 9(12)
48.10. Circuit Diagram 10(12)
48.11. Circuit Diagram 11(12)
48.12. Circuit Diagram 12(12)
49. Battery
49.1. Removal
49.2. Installation
49.3. Battery Maintenance
49.4. Storage
49.5. Battery History Record
50. Light Assemblies
50.1. Overhead Guard Lights (Option)
50.2. Warning Lights (Option)
50.3. Working Lights (Option)
50.4. Travel Alarm (Option)
50.5. Operator Fan (Option)
50.6. Removal
50.7. Installation
51. Start/Stop Switches
51.1. General
51.2. Key Switch (S17)
51.3. Emergency Disconnect Switch (S21)
52. Battery Connector
52.1. Location
52.2. Inspection
52.3. Installation
53. Mast Switch (S31)
53.1. General
54. Control Cable and Harness
54.1. Fuses
54.2. Wiring
55. Contactors
55.1. General
55.2. Direction Contactors
55.3. Lift Bypass Contactor (RRX45/RSX50/RDX30)
55.4. Main Contactor
56. Transistor Panel (Drive)
56.1. Motor Connections
57. Transistor Panel (Lift)
57.1. Circuit Check, Drive Only
58. Micro Switches
58.1. General
58.2. Lift Limit Override Switch (S33) Optional
58.3. Optional Light and Fan Switches (S96, S97 and S99)
59. Main Electronic Card
59.1. Connectivity to Truck
59.2. Transistor Controller Replacement
59.3. Removal
59.4. Installation
59.5. Display
59.6. Time
59.7. Effect on Truck
59.8. Running time
59.9. RV2 Adjustment Procedure
59.10. Adjustment Procedures for Setting Brake Switch and Brake Transducer
59.11. Battery Discharge Indicator Parameter Adjustment
59.12. A5 Jumper Harness Kit Installation (Serial numbers 28126000 – below)
59.13. WarningCaution Codes
59.14. Error Codes
59.15. Programming Parameter
60. Switches and Sensors
60.1. General
60.2. Platform (Right Foot) Switch (S108)
60.3. Staging Switch (S45)
60.4. Wheel Direction Sensor
60.5. Steer Proximity Sensors A and B (S66 and S67)
60.6. Drive Motor Speed(S64)/Direction Sensors (S125)
61. Hydraulic System
61.1. Operation
61.2. RRX35 Hydraulic Schematic
61.3. RRX45 Hydraulic Schematic
61.4. RDX30 Hydraulic Schematic
61.5. RSX40 Hydraulic Schematic
61.6. RSX50 Hydraulic Schematic
62. Hydraulic Fluid
62.1. Hydraulic Fluid Selection
62.2. Changing Hydraulic System Fluid
62.3. System Draining
62.4. Refilling System
62.5. Bleeding Hydraulic System
63. Hydraulic Tank
63.1. Removal
63.2. Installation
64. Hydraulic Filter Assembly
64.1. Hydraulic Filter
64.2. Hydraulic Filter Adapter
65. Hydraulic Pump
65.1. Removal
65.2. Repair
66. Control Valve
66.1. Removal
66.2. Installation
67. Control Valve Assembly
67.1. Repair
68. Staging Cylinder, Three Stage Mast
68.1. Bearing Removal
68.2. Disassembly
68.3. Assembly
68.4. Installation
69. Freelift Cylinder, Three Stage Mast
69.1. Removal
69.2. Disassembly
69.3. Assembly
69.4. Installation
70. Reach Cylinder Assembly
70.1. Removal
70.2. Disassembly
70.3. Inspection
70.4. Assembly
70.5. Installation
71. Tilt Cylinder Assembly, RRX35/RSX40/ RSX50
71.1. Removal
71.2. Disassembly
71.3. Inspection
71.4. Assembly
71.5. Installation
72. Tilt Cylinder Assembly, RRX45/RDX30
72.1. Removal
72.2. Disassembly
72.3. Inspection
72.4. Assembly
72.5. Installation
73. Mast, 3 Stage
73.1. Shimming Carriage with Mast on Truck
73.2. Three Stage Mast
73.3. Lift Chain
74. Lifting Gear (Crosshead)
74.1. Lifting Gear Repair
75. Sideshifter, RRX35/45/RDX30
75.1. Mounting Instructions
75.2. Operation and Maintenance
76. Sideshifter, RRX35/45/RSX40/50/RDX30
76.1. Mounting Instructions
76.2. Operation
76.3. Maintenance
76.4. Troubleshooting
77. Single Reach, RRX35
77.1. Maintenance
77.2. Reach Repair
77.3. Carriage Bumpers
77.4. Fork Carriage Pivot Pins
77.5. Carriage Roller Bearings
78. Single Reach, RRX45
78.1. Maintenance
78.2. Reach Repair
78.3. Fork Carriage Pivot Pins
78.4. Carriage Roller Bearings
79. Double Reach Mechanism, RDX30
79.1. Bearing
79.2. Bearing, 3 stage
79.3. Ring, Nilos
79.4. Cap, bearing
79.5. Bearing, thrust
79.6. Set, bearing
79.7. Bearing
79.8. Bearing
79.9. Tilt cylinder assembly
79.10. Pin, roll
79.11. Screw, socket head
79.12. Frame, forward
79.13. Nut, lock
79.14. Screw, socket head
79.15. Bearing
79.16. Lockwasher
79.17. Reach cylinder assembly
79.18. Screw, cap
79.19. Nut, slotted
79.20. Fitting, grease
79.21. Manifold
79.22. Frame, rear
79.23. Control valve
79.24. Ring, Nilos
79.25. Washer, shim
79.26. Cone, bearing
79.27. Screw, cap
79.28. Race, bearing
79.29. Bar, wear
79.30. Nut, flanged
79.31. Ring, retainer
79.32. Theory of Operation
79.33. Maintenance
79.34. Troubleshooting
79.35. Repair
79.36. Rebuild
79.37. Removal
79.38. Inspection
79.39. Installation
80. Load Indicator
81. Load Indicator
81.1. Pulse Sensor
82. Height Indicator and Preset Selector
82.1. General
82.2. Operation
82.3. Preset Height
82.4. Display
82.5. Display Symbols Description
82.6. Programming
83. Load Backrest
83.1. Removal
83.2. Installation

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