BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040 - Image 2

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040 - Image 3

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040 - Image 4

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040 - Image 5

bt spe125 spe125l spe135s spe160 spe160l spe200d spe200 spe200l service manual 230076 040 2

bt spe125 spe125l spe135s spe160 spe160l spe200d spe200 spe200l service manual 230076 040 3

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L Service Manual 230076-040

$30.00

Type Of Manual: Service Manual
Manual ID: 230076-040
: Service Manual PDF
Number of Pages: 190
Size: 7.8MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SPE125, SPE125L, SPE135S, SPE160, SPE160L, SPE200D, SPE200, SPE200L

1. Technical data
1.1. General tightening torques
2. Maintenance
2.1. Safety rules during maintenance work
2.2. Cleaning and washing
2.2.1. External cleaning
2.2.2. Cleaning the motor compartment
2.2.3. Electric components
2.3. Safe lifting
2.4. Lifting the truck
2.5. Maintenance schedule
2.6. Lubrication chart
2.7. Oil and grease specification
3. Tools
3.1. Super Seal connectors
3.2. AMP connectors
3.2.1. AMP Connectors, 040 series
3.3. Molex connectors
3.4. Grease guns
3.5. Other tools
4. Chassis – 0000
4.1. Support arms
4.1.1. General
4.1.2. Main components
4.1.3. Maintenance
4.1.4. Adjusting the support arm width
4.1.5. Support arm replacement
4.2. Engine suspension
4.2.1. Components
4.2.2. Disassembly
4.2.3. Spring replacement
4.3. Platform
4.3.1. Components
4.3.2. Disassembly
5. Electric drive motor – 1760
5.1. Included components
5.2. Disassembly/assembly of the truck motor
5.2.1. Disassembly
5.2.2. Assembly
5.3. Service/repairs
5.3.1. Disassembly of the motor
5.3.2. Motor installation
5.3.3. Cleaning
6. Drive unit/gear – 2550
6.1. Included components
6.2. Leakage from top cover
6.3. Replacing the drive axle jointing ring
6.3.1. Disassembly
6.3.2. Assembly
7. Electromagnetic brake – 3370
7.1. Main components of the brake
7.2. Maintenance
7.2.1. Basic adjustment of the play
7.2.2. Brake disc replacement
8. Support/Castor Wheels – 3540
8.1. Tightening torque
9. Electrical steering system – 4300
9.1. Electrical steering servo
9.1.1. General
9.2. Steering servo components
9.3. Adjustment
9.3.1. Reference sensor
9.3.2. Calibration
9.3.2.1. Parameter 36
9.3.2.2. Parameter 37
10. Electrical systems – 5000
10.1. General
10.1.1. Part numbers
10.1.2. Nomenclature
10.2. Electrical equipment overview
10.2.1. Component placement
10.2.2. Component list
10.3. Electrical wiring diagram
10.3.1. Symbol list
10.3.2. Overview
10.3.3. Detailed wiring diagram
10.4. Functional description
10.4.1. Principle of operation
10.4.2. Description of steering system
10.4.3. Spider expansion unit (SEU)
10.4.4. Speed limitation
10.4.5. Hour meter and battery condition
10.4.6. TLS – Truck log system (optional)
10.4.6.1. General
10.4.6.2. Registration
10.4.6.3. Logging in/out SD16
10.4.6.4. Logging in/out S16
10.4.6.5. Collision sensor
10.4.6.6. Settings
10.4.7. ID unit (optional)
10.4.8. Cooling fan (SPE200D)
10.4.9. Insert (SPE200D)
10.5. Parameters
10.5.1. General
10.5.2. Viewing parameters -CAN key not connected
10.5.3. Viewing parameters – CAN key connected
10.5.4. Setting Driver parameters
10.5.5. Setting Service parameters
10.5.6. Summary of driver parameters
10.5.7. Description of driver parameters
10.5.7.1. 2 – Maximum speed, high range
10.5.7.2. 3 – Maximum acceleration
10.5.7.3. 4 – Neutral braking effect
10.5.7.4. 6 – Maximum speed, low range
10.5.7.5. 7 – Maximum speed, Turtle mode
10.5.8. Summary of service parameters
10.5.9. Description of service parameters
10.5.9.1. 10 – PIN code
10.5.9.2. To enter a new PIN-code
10.5.9.3. To remove an existing PIN-code
10.5.9.4. 14 – Creep speed
10.5.9.5. 15 – Non-configurable options
10.5.9.6. Setting Non-configurable options
10.5.9.7. 16 – Configurable option 1
10.5.9.8. 17 – Configurable option 2
10.5.9.9. 18 – Configurable option 3
10.5.9.10. 19 – Configurable option 4
10.5.9.11. 20 – Hour meter selection
10.5.9.12. 21 – Battery size
10.5.9.13. 22 – Maximum fork lowering speed
10.5.9.14. 23 – Fork lower stop ramp
10.5.9.15. 25 – Service interval
10.5.9.16. 35 – Log off
10.5.9.17. 36 – Calibrate
10.5.9.18. 37 – Steering offset
10.5.9.19. 38 – Steer servo activated
10.5.9.20. 39 – Log-in method operator parameter access
10.5.9.21. Extended keypad – General
10.5.9.22. Extended keypad – Programming
10.5.10. Configurable Option Parameters
10.5.10.1. General
10.5.10.2. Parameter 16 to 19 Configurable options
10.6. Diagnostic and troubleshooting
10.6.1. General
10.6.2. Fault code history
10.6.3. List of fault codes
10.6.4. Transistor regulator
10.6.4.1. General
10.6.4.2. Transistor regulator errors
10.6.4.3. Resetting errors
10.6.5. Built-in Test Function
10.6.5.1. Digital inputs/outputs test mode
10.6.6. Display test mode
10.7. Technical specifications – Curtis 1243
11. Hydraulic system – 6000
11.1. Hydraulic diagram
11.1.1. With height-adjustable support arms
11.1.2. Without height-adjustable support arms
11.2. Main Components
11.3. Description
11.3.1. Lifting system
11.3.2. The PowerTrak system
11.3.3. Working pressure
11.3.4. Overflow valve
11.3.5. Pressure sensor
12. Lift mast – 7000
12.1. Mast incline
12.2. Main lift chain system
12.2.1. Checking the chain setting
12.2.2. Chain inspection
12.2.2.1. Surface rust
12.2.2.2. Rusty links
12.2.2.3. Stiff links
12.2.2.4. Bolt rotation
12.2.2.5. Loose bolts
12.2.2.6. Outline wear
12.2.2.7. Stretching
12.2.2.8. Damaged discs
12.2.2.9. Damaged bolts
12.2.2.10. Dirty chain
12.2.3. Cleaning
12.2.4. Lubrication
13. Destruction instructions
13.1. General
13.2. Procedure
13.3. Abbreviations
13.4. Sorting
13.5. Chassis (0300)
13.5.1. Dismantling
13.5.2. Material handling
13.6. Hoods, covers (0340)
13.6.1. Dismantling
13.6.2. Material handling
13.7. Fork structure (low-lifter) (0380)
13.7.1. Dismantling
13.7.2. Material handling
13.8. Travel platform including mount (0560)
13.8.1. Dismantling
13.8.2. Material handling
13.9. Overhead guard (option) (0810)
13.9.1. Dismantling
13.9.2. Material handling
13.10. Operator protective device (0840)
13.10.1. Dismantling
13.10.2. Material handling
13.11. Electric pump motor (1710)
13.11.1. Dismantling
13.11.2. Material handling
13.12. Electric travel drive motor (1760)
13.12.1. Dismantling
13.12.2. Material handling
13.13. Drive unit/gear (2550)
13.13.1. Dismantling
13.13.2. Material handling
13.14. Wheels (3500)
13.14.1. Dismantling
13.14.2. Material handling
13.15. Steering arm (4110)
13.15.1. Dismantling
13.15.2. Material handling
13.16. Steering arm (4110)
13.16.1. Dismantling
13.16.2. Material handling
13.17. General electric equipment (5100)
13.17.1. Dismantling
13.17.2. Material handling
13.18. Cabling (5590)
13.18.1. Dismantling
13.18.2. Material handling
13.19. Steering and protective electronics (5700)
13.19.1. Dismantling
13.19.2. Material handling
13.20. Lift/lowering sensor (5820) and safety sensor (5830)
13.20.1. Dismantling
13.20.2. Material handling
13.21. Hydraulic unit (6100)
13.21.1. Dismantling
13.21.2. Material handling
13.22. Main mast (7100)
13.22.1. Dismantling
13.22.2. Material handling
13.23. Chassis-mounted hydraulic oil lines (6230) (and main lift cylinder (6610))
13.23.1. Dismantling
13.23.2. Material handling
13.24. Battery charger connector (9380)
13.24.1. Dismantling
13.24.2. Material handling

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