BT SWE120L, SWE160D Service Manual 229101-040
BT SWE120L, SWE160D Service Manual 229101-040 - Image 2
BT SWE120L, SWE160D Service Manual 229101-040 - Image 3
BT SWE120L, SWE160D Service Manual 229101-040 - Image 4
BT SWE120L, SWE160D Service Manual 229101-040 - Image 5

BT SWE120L, SWE160D Service Manual 229101-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 229101-040
  • : Service Manual PDF
  • Number of Pages: 168
  • Size: 5.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SWE120L, SWE160D
  • 1. Table of contents
  • 2. Technical data – M4
  • 3. Introduction Maintenance – P1
  • 3.1. Safety regulations with maintenance work
  • 3.2. Cleaning and washing
  • 3.2.1. External cleaning
  • 3.2.2. Cleaning the motor compartment
  • 3.2.3. Electrical components
  • 3.3. Safe lifting
  • 4. Preventive maintenance – P2
  • 4.1. Maintenance schedule
  • 4.2. Lubrication schedule
  • 5. Oil and grease specification – P3
  • 6. Tools – P4
  • 6.1. Super Seal connectors
  • 6.2. AMP connectors
  • 6.2.1. AMP Connectors, 040 series
  • 6.3. Molex connectors
  • 6.4. Grease guns
  • 6.5. Other tools
  • 7. Support arms – 0350
  • 7.1. Greasable support arms
  • 8. Engine suspension- 0450
  • 8.1. Component parts
  • 8.1.1. Component List
  • 8.1.2. Adjusting play, turning tube mounting
  • 9. Electric drive motor – 1760
  • 9.1. Component parts
  • 9.1.1. Dismantling of motor from truck
  • 9.1.2. Assembling
  • 9.2. Service/Repairs
  • 9.2.1. Dismantling of motor
  • 9.2.2. Assembling of motor
  • 9.2.3. Cleaning
  • 10. Drive unit/gear – 2550
  • 10.1. Component parts
  • 10.2. Leakage from top cover
  • 10.3. Changing of the drive shafts sealing ring
  • 10.3.1. Dismantling
  • 10.3.2. Assembling
  • 11. Electro magnetic brake – 3370
  • 11.1. Main components
  • 11.1.1. Serial number 570989-
  • 11.2. Maintenance
  • 11.2.1. Exchange of brake disc
  • 12. Steering – 4000
  • 12.1. Component parts, tiller arm
  • 12.2. Adjustments
  • 12.2.1. Adjusting of brake microswitch
  • 12.3. Tiller arm handle
  • 12.3.1. Dismantling/Assembling
  • 12.3.1.1. Changing of signal button/switch (9, 10)
  • 12.3.1.2. Changing of lift/lowering button (13)
  • 12.3.1.3. Changing of pushbutton (16)
  • 13. Electrical systems – 5000
  • 13.1. General
  • 13.1.1. Part numbers
  • 13.2. Component identification
  • 13.2.1. Component list
  • 13.3. Electrical wiring diagram
  • 13.3.1. Symbol list
  • 13.3.2. Overview
  • 13.3.3. Electrical wiring diagrams
  • 13.4. Functional description
  • 13.4.1. Starting the truck
  • 13.4.2. Driving
  • 13.4.3. Neutral speed reduction
  • 13.4.4. Neutral speed reduction on slopes
  • 13.4.5. Braking
  • 13.4.6. Lifting the forks
  • 13.4.7. Lifting the support arms
  • 13.4.8. Lowering the forks
  • 13.4.9. Lowering the support arms
  • 13.4.10. Horn
  • 13.4.11. Hour meter
  • 13.4.12. Transistor regulator
  • 13.4.13. Spider expansion unit (SEU) (option)
  • 13.4.14. TLS – Truck log system (optional)
  • 13.4.14.1. General
  • 13.4.14.2. Registration
  • 13.4.14.3. Logging in/out SD16
  • 13.4.14.4. Logging in/out S16
  • 13.4.14.5. Collision sensor
  • 13.4.14.6. Settings
  • 13.4.15. ID unit (optional)
  • 13.4.15.1. General
  • 13.4.15.2. Installation
  • 13.4.15.3. Settings
  • 13.5. Parameters
  • 13.5.1. General
  • 13.5.2. Viewing parameters – without the CAN service key
  • 13.5.3. Adjusting operator parameters – without the CAN service key
  • 13.5.4. Viewing changing parameters – CAN service key connected
  • 13.5.4.1. Changing a parameter
  • 13.5.5. Operator parameters
  • 13.5.6. Parameter description
  • 13.5.6.1. Parameter 1
  • 13.5.6.2. Parameter 2
  • 13.5.6.3. Parameter 3
  • 13.5.6.4. Parameter 4
  • 13.5.6.5. Parameter 5
  • 13.5.7. Service parameters
  • 13.5.8. Parameter description
  • 13.5.8.1. Parameter 10
  • 13.5.8.2. Parameter 14
  • 13.5.8.3. Parameter 15 – Non-configurable options
  • 13.5.8.4. Setting Non-configurable options
  • 13.5.8.5. Parameter 16 – Configurable option 1
  • 13.5.8.6. Parameter 17 – Configurable option 2
  • 13.5.8.7. Parameter 18 – Configurable option 3
  • 13.5.8.8. Parameter 19 – Configurable option 4
  • 13.5.8.9. Parameter 20
  • 13.5.8.10. Parameter 21
  • 13.5.8.11. Recommendation on parameter setting for freely ventilated batteries
  • 13.5.8.12. Instructions for verifying parameter setting
  • 13.5.8.13. Recommendation on parameter setting for valve- controlled batteries (VRLA)
  • 13.5.8.14. Instructions for verifying parameter setting
  • 13.5.8.15. Parameter 22
  • 13.5.8.16. Parameter 25
  • 13.5.8.17. Parameter 28
  • 13.5.8.18. Parameter 39
  • 13.5.8.19. Login method and driver parameter access
  • 13.5.8.20. Expanded keypad – General
  • 13.5.8.21. Expanded keypad – Programming
  • 13.5.9. Configurable Option Parameters
  • 13.5.9.1. General
  • 13.5.9.2. Summary of base options
  • 13.5.9.3. Convention for configurable options
  • 13.5.9.4. Detailed option parameter tables
  • 13.6. Diagnostic and troubleshooting
  • 13.6.1. General
  • 13.6.2. Error code history
  • 13.6.3. Error codes
  • 13.6.4. Transistor regulator errors
  • 13.6.4.1. Resetting errors
  • 13.6.5. Built-in Test Function
  • 13.6.5.1. Digital inputs/outputs test mode
  • 13.6.5.2. Inputs check
  • 13.6.5.3. Outputs check
  • 13.6.5.4. Option buttons check
  • 13.6.5.5. Display test mode
  • 13.7. Technical specifications – Curtis 1243
  • 14. Hydraulic system – 6000
  • 14.1. General
  • 14.2. Hydraulic diagram and components
  • 14.2.1. Main components
  • 14.2.2. Description
  • 14.2.2.1. Lowering
  • 14.2.2.2. Operating pressure
  • 14.2.2.3. Relief valve
  • 14.2.2.4. Pressure switch
  • 15. Lifting mast – 7000
  • 15.1. Adjusting the measurement between the guide and the mast
  • 15.2. Grease the beam flanges and beam ribs
  • 15.3. Main lift chain system –
  • 15.3.1. General
  • 15.3.2. Checking the chain setting
  • 15.3.3. Chain inspection
  • 15.3.4. Noise
  • 15.3.5. Surface rust
  • 15.3.6. Rusty links
  • 15.3.7. Stiff links
  • 15.3.8. Bolt rotation
  • 15.3.9. Loose bolts
  • 15.3.10. Outline wear
  • 15.3.11. Stretching
  • 15.3.12. Damage
  • 15.3.13. Damaged discs
  • 15.3.14. Damaged bolts
  • 15.3.15. Dirty chain
  • 15.3.16. Cleaning
  • 15.3.17. Lubrication
  • 16. Battery charger (built-in) – 8340
  • 16.1. General
  • 16.2. Technical data – charger
  • 16.3. Charging
  • 16.3.1. Machine numbers 723984-936512
  • 16.3.2. Machine numbers 936513-
  • 16.4. Troubleshooting and service
  • 16.5. Setting the charger (applies to machine numbers 723984-936512)
  • 16.5.1. Freely ventilated batteries
  • 16.5.2. Valve-regulated batteries
  • 16.5.3. Current levels at different charger settings (applies to machine numbers 936513-)
  • 16.5.3.1. Freely ventilated batteries
  • 16.5.3.2. Valve-regulated batteries (Evolution type)
  • 17. TruckCom
  • 17.1. General
  • 17.2. Connection
  • 17.3. Layout
  • 17.3.1. Main program screen
  • 17.3.2. Nodes
  • 17.3.3. Icons
  • 17.3.4. Tool buttons and menu bar
  • 17.3.5. Information window
  • 17.3.6. Status bar
  • 17.4. Connection function
  • 17.5. Disconnection function
  • 17.6. Downloading program function
  • 17.6.1. Normal downloading (truck with key)
  • 17.6.2. Normal downloading (truck with keypad)
  • 17.6.3. Emergency downloading (truck with keypad)
  • 17.6.4. Emergency downloading (truck with keypad)
  • 17.6.5. Downloading in old versions of logic card
  • 17.7. Truck report function
  • 17.8. Parameters function
  • 17.9. Diagnostics function
  • 17.9.1. Representation of signal colours
  • 17.9.2. Tiller arm tab
  • 17.9.3. Drive Controller tab (transistor regulator driving)
  • 17.9.4. Pump controller tab (transistor regulator pump)
  • 17.9.5. EPS (steering servo tab)
  • 17.9.6. SEU tab (Extra I/O module)
  • 17.10. Other menu functions
  • 17.10.1. Save to file
  • 17.10.2. Download from file
  • 17.10.3. Reset CAN adapter
  • 17.10.4. Delete error code log
  • 17.10.5. Reset hour meter
  • 17.10.6. Read error code log
  • 17.10.7. Adjust date and time
  • 17.10.8. Adjusting the hour meter on older cards
  • 17.10.9. Help
  • 17.10.9.1. About the TruckCom application
  • 17.10.10. Exit
  • 17.11. Specifications
  • 17.12. Installation
  • 17.12.1. Installation on a PC with Windows 95/98
  • 17.12.2. Installation on a PC with Windows XP/ 2000
  • 17.12.2.1. Changes in Windows Control Panel
  • 17.12.3. Installation on a PC with Windows NT
  • 17.12.4. In case of communication problems with CAN
  • 17.12.5. To uninstall
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