BT SWE120L, SWE160D Service Manual 229101-040

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BT SWE120L, SWE160D Service Manual 229101-040 - Image 5

bt swe120l swe160d service manual 229101 040 2

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BT SWE120L, SWE160D Service Manual 229101-040

$30.00

Type Of Manual: Service Manual
Manual ID: 229101-040
: Service Manual PDF
Number of Pages: 168
Size: 5.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SWE120L, SWE160D

1. Table of contents
2. Technical data – M4
3. Introduction Maintenance – P1
3.1. Safety regulations with maintenance work
3.2. Cleaning and washing
3.2.1. External cleaning
3.2.2. Cleaning the motor compartment
3.2.3. Electrical components
3.3. Safe lifting
4. Preventive maintenance – P2
4.1. Maintenance schedule
4.2. Lubrication schedule
5. Oil and grease specification – P3
6. Tools – P4
6.1. Super Seal connectors
6.2. AMP connectors
6.2.1. AMP Connectors, 040 series
6.3. Molex connectors
6.4. Grease guns
6.5. Other tools
7. Support arms – 0350
7.1. Greasable support arms
8. Engine suspension- 0450
8.1. Component parts
8.1.1. Component List
8.1.2. Adjusting play, turning tube mounting
9. Electric drive motor – 1760
9.1. Component parts
9.1.1. Dismantling of motor from truck
9.1.2. Assembling
9.2. Service/Repairs
9.2.1. Dismantling of motor
9.2.2. Assembling of motor
9.2.3. Cleaning
10. Drive unit/gear – 2550
10.1. Component parts
10.2. Leakage from top cover
10.3. Changing of the drive shafts sealing ring
10.3.1. Dismantling
10.3.2. Assembling
11. Electro magnetic brake – 3370
11.1. Main components
11.1.1. Serial number 570989-
11.2. Maintenance
11.2.1. Exchange of brake disc
12. Steering – 4000
12.1. Component parts, tiller arm
12.2. Adjustments
12.2.1. Adjusting of brake microswitch
12.3. Tiller arm handle
12.3.1. Dismantling/Assembling
12.3.1.1. Changing of signal button/switch (9, 10)
12.3.1.2. Changing of lift/lowering button (13)
12.3.1.3. Changing of pushbutton (16)
13. Electrical systems – 5000
13.1. General
13.1.1. Part numbers
13.2. Component identification
13.2.1. Component list
13.3. Electrical wiring diagram
13.3.1. Symbol list
13.3.2. Overview
13.3.3. Electrical wiring diagrams
13.4. Functional description
13.4.1. Starting the truck
13.4.2. Driving
13.4.3. Neutral speed reduction
13.4.4. Neutral speed reduction on slopes
13.4.5. Braking
13.4.6. Lifting the forks
13.4.7. Lifting the support arms
13.4.8. Lowering the forks
13.4.9. Lowering the support arms
13.4.10. Horn
13.4.11. Hour meter
13.4.12. Transistor regulator
13.4.13. Spider expansion unit (SEU) (option)
13.4.14. TLS – Truck log system (optional)
13.4.14.1. General
13.4.14.2. Registration
13.4.14.3. Logging in/out SD16
13.4.14.4. Logging in/out S16
13.4.14.5. Collision sensor
13.4.14.6. Settings
13.4.15. ID unit (optional)
13.4.15.1. General
13.4.15.2. Installation
13.4.15.3. Settings
13.5. Parameters
13.5.1. General
13.5.2. Viewing parameters – without the CAN service key
13.5.3. Adjusting operator parameters – without the CAN service key
13.5.4. Viewing changing parameters – CAN service key connected
13.5.4.1. Changing a parameter
13.5.5. Operator parameters
13.5.6. Parameter description
13.5.6.1. Parameter 1
13.5.6.2. Parameter 2
13.5.6.3. Parameter 3
13.5.6.4. Parameter 4
13.5.6.5. Parameter 5
13.5.7. Service parameters
13.5.8. Parameter description
13.5.8.1. Parameter 10
13.5.8.2. Parameter 14
13.5.8.3. Parameter 15 – Non-configurable options
13.5.8.4. Setting Non-configurable options
13.5.8.5. Parameter 16 – Configurable option 1
13.5.8.6. Parameter 17 – Configurable option 2
13.5.8.7. Parameter 18 – Configurable option 3
13.5.8.8. Parameter 19 – Configurable option 4
13.5.8.9. Parameter 20
13.5.8.10. Parameter 21
13.5.8.11. Recommendation on parameter setting for freely ventilated batteries
13.5.8.12. Instructions for verifying parameter setting
13.5.8.13. Recommendation on parameter setting for valve- controlled batteries (VRLA)
13.5.8.14. Instructions for verifying parameter setting
13.5.8.15. Parameter 22
13.5.8.16. Parameter 25
13.5.8.17. Parameter 28
13.5.8.18. Parameter 39
13.5.8.19. Login method and driver parameter access
13.5.8.20. Expanded keypad – General
13.5.8.21. Expanded keypad – Programming
13.5.9. Configurable Option Parameters
13.5.9.1. General
13.5.9.2. Summary of base options
13.5.9.3. Convention for configurable options
13.5.9.4. Detailed option parameter tables
13.6. Diagnostic and troubleshooting
13.6.1. General
13.6.2. Error code history
13.6.3. Error codes
13.6.4. Transistor regulator errors
13.6.4.1. Resetting errors
13.6.5. Built-in Test Function
13.6.5.1. Digital inputs/outputs test mode
13.6.5.2. Inputs check
13.6.5.3. Outputs check
13.6.5.4. Option buttons check
13.6.5.5. Display test mode
13.7. Technical specifications – Curtis 1243
14. Hydraulic system – 6000
14.1. General
14.2. Hydraulic diagram and components
14.2.1. Main components
14.2.2. Description
14.2.2.1. Lowering
14.2.2.2. Operating pressure
14.2.2.3. Relief valve
14.2.2.4. Pressure switch
15. Lifting mast – 7000
15.1. Adjusting the measurement between the guide and the mast
15.2. Grease the beam flanges and beam ribs
15.3. Main lift chain system –
15.3.1. General
15.3.2. Checking the chain setting
15.3.3. Chain inspection
15.3.4. Noise
15.3.5. Surface rust
15.3.6. Rusty links
15.3.7. Stiff links
15.3.8. Bolt rotation
15.3.9. Loose bolts
15.3.10. Outline wear
15.3.11. Stretching
15.3.12. Damage
15.3.13. Damaged discs
15.3.14. Damaged bolts
15.3.15. Dirty chain
15.3.16. Cleaning
15.3.17. Lubrication
16. Battery charger (built-in) – 8340
16.1. General
16.2. Technical data – charger
16.3. Charging
16.3.1. Machine numbers 723984-936512
16.3.2. Machine numbers 936513-
16.4. Troubleshooting and service
16.5. Setting the charger (applies to machine numbers 723984-936512)
16.5.1. Freely ventilated batteries
16.5.2. Valve-regulated batteries
16.5.3. Current levels at different charger settings (applies to machine numbers 936513-)
16.5.3.1. Freely ventilated batteries
16.5.3.2. Valve-regulated batteries (Evolution type)
17. TruckCom
17.1. General
17.2. Connection
17.3. Layout
17.3.1. Main program screen
17.3.2. Nodes
17.3.3. Icons
17.3.4. Tool buttons and menu bar
17.3.5. Information window
17.3.6. Status bar
17.4. Connection function
17.5. Disconnection function
17.6. Downloading program function
17.6.1. Normal downloading (truck with key)
17.6.2. Normal downloading (truck with keypad)
17.6.3. Emergency downloading (truck with keypad)
17.6.4. Emergency downloading (truck with keypad)
17.6.5. Downloading in old versions of logic card
17.7. Truck report function
17.8. Parameters function
17.9. Diagnostics function
17.9.1. Representation of signal colours
17.9.2. Tiller arm tab
17.9.3. Drive Controller tab (transistor regulator driving)
17.9.4. Pump controller tab (transistor regulator pump)
17.9.5. EPS (steering servo tab)
17.9.6. SEU tab (Extra I/O module)
17.10. Other menu functions
17.10.1. Save to file
17.10.2. Download from file
17.10.3. Reset CAN adapter
17.10.4. Delete error code log
17.10.5. Reset hour meter
17.10.6. Read error code log
17.10.7. Adjust date and time
17.10.8. Adjusting the hour meter on older cards
17.10.9. Help
17.10.9.1. About the TruckCom application
17.10.10. Exit
17.11. Specifications
17.12. Installation
17.12.1. Installation on a PC with Windows 95/98
17.12.2. Installation on a PC with Windows XP/ 2000
17.12.2.1. Changes in Windows Control Panel
17.12.3. Installation on a PC with Windows NT
17.12.4. In case of communication problems with CAN
17.12.5. To uninstall

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