BT Vector C10 Service Manual 200421-040
BT Vector C10 Service Manual 200421-040 - Image 2
BT Vector C10 Service Manual 200421-040 - Image 3
BT Vector C10 Service Manual 200421-040 - Image 4
BT Vector C10 Service Manual 200421-040 - Image 5

BT Vector C10 Service Manual 200421-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 200421-040
  • : Service Manual PDF
  • Number of Pages: 321
  • Size: 11.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Vector C10
  • 1. Commissioning
  • 1.1. Required measuring instruments and test equipment
  • 1.2. Chapt. Theme Page
  • 1.3. General 3
  • 1.4. Loose parts 3
  • 1.5. Basic truck 3
  • 1.6. Hoist frame 4
  • 1.7. Load-lifting device (LAM) 4
  • 1.8. Battery equipment 5
  • 1.9. Hydraulics 5
  • 1.10. Supplied documentation 6
  • 1.11. General
  • 1.12. Loose parts
  • 1.13. Basic truck
  • 1.14. Hoist frame
  • 1.15. Load-lifting device (LAM)
  • 1.16. Battery equipment
  • 1.17. Hydraulics
  • 1.18. Supplied documentation
  • 1.19. Assembly arrangement
  • 1.20. Components of the electrical system
  • 1.21. Components in the drive compartment (rear view)
  • 1.22. Components in the drive compartment (right view)
  • 1.23. Technical data
  • 2. Technical Description
  • 2.1. Chapt. Theme Page
  • 2.2. Assembly arrangement 3
  • 2.3. Components of the electrical
  • 2.4. system 3
  • 2.5. Components in the drive
  • 2.6. compartment (rear view) 5
  • 2.7. Components in the drive
  • 2.8. compartment (right view 6
  • 2.9. Technical data 7
  • 3. Mechanics
  • 3.1. Required measuring instruments and test equipment
  • 3.2. Safety instructions 3
  • 3.3. Gas pressure springs 5
  • 3.4. Torque values for screwed
  • 3.5. connections 5
  • 3.6. Hoist frame and cabin 5
  • 3.7. Chassis 8
  • 3.8. Load-bearing axles 9
  • 3.9. Load wheel brake 11
  • 3.10. Mechanically released spring pressure brake 13
  • 3.11. Drive unit 15
  • 3.12. Swivelling forks 16
  • 3.13. Safety instructions
  • 3.14. Torque values for screwed connections
  • 3.15. Hoist frame and cabin
  • 3.16. Chassis
  • 3.17. Load-bearing axles
  • 3.18. Load wheel brake
  • 3.19. Mechanically released spring pressure brake
  • 3.20. Drive unit
  • 3.21. Swivelling forks
  • 4. Hydraulics
  • 4.1. Torques for hydraulic conus connections
  • 4.2. Standard hydraulic diagrams
  • 4.3. Safety instructions
  • 4.4. Description of the hydraulic installation
  • 4.5. Hydraulic installation on the chassis
  • 4.6. Hydraulic installation in the rear of the truck
  • 4.7. Tank
  • 4.8. Fill- and ventilation filter
  • 4.9. Return flow filter
  • 4.10. Pump
  • 4.11. Lifting module block
  • 4.12. Lift cylinders (Main- and Auxiliary lift)
  • 4.13. Hydraulic installation swivelling forks (SSG)
  • 5. Hydraulics
  • 5.1. Chapt. Theme Page
  • 5.2. Torques for hydraulic conus
  • 5.3. connections 3
  • 5.4. Standard hydraulic diagrams 3
  • 5.5. Safety instructions 4
  • 5.6. Description of the hydraulic
  • 5.7. installation 4
  • 5.8. Hydraulic installation on the
  • 5.9. chassis 6
  • 5.10. Hydraulic installation in the
  • 5.11. rear of the truck 7
  • 5.12. Tank 9
  • 5.13. Fill- and ventilation filter 10
  • 5.14. Return flow filter 11
  • 5.15. Pump 12
  • 5.16. Lifting module block 13
  • 5.17. Lift cylinders
  • 5.18. (Main- and Auxiliary lift) 17
  • 5.19. Hydraulic installation
  • 5.20. swivelling forks (SSG) 22
  • 6. Electrical equipment
  • 6.1. Block diagram of the control concept
  • 6.2. CAN-bus description
  • 6.3. Components of the control systems
  • 6.4. Design of the Right Control Panel (UDR)
  • 6.5. Design of the left control panel (UDL)
  • 6.6. Braking System
  • 6.7. Driving
  • 6.8. Steering
  • 6.9. Triggering of the pump unit
  • 6.10. Proportional controllers
  • 6.11. Functional relations
  • 6.12. Aisle recognition
  • 6.13. The service menu
  • 6.14. Release of Options via Code Numbers
  • 6.15. End of aisle safety device (GESI) (Option)
  • 6.16. Function Description
  • 6.17. Inductive guidance (WG)
  • 6.18. Interface for the Connection of a Personnel Protection System (PSA)
  • 6.19. Automatic swivelling / side shift synchronization
  • 6.20. Battery discharge monitor
  • 6.21. Hour meters
  • 6.22. Cut-outs
  • 6.23. Software administration
  • 7. Electrical equipment
  • 7.1. Chapt. Theme Page
  • 7.2. Block Diagram of the
  • 7.3. Control Concept 5
  • 7.4. CAN-bus description 6
  • 7.5. CAN-bus- features 6
  • 7.6. Components of the control
  • 7.7. systems 7
  • 7.8. Design of the Right Control
  • 7.9. Panel(UDR) 12
  • 7.10. Design of the Left Control
  • 7.11. Panel (UDL) 15
  • 7.12. Braking System 18
  • 7.13. Driving 24
  • 7.14. Steering 26
  • 7.15. Triggering of the pump unit 28
  • 7.16. Proportional controllers 29
  • 7.17. Functional relations 32
  • 7.18. Aisle recognition 36
  • 7.19. The service menu 37
  • 7.20. Release of Options via Code
  • 7.21. Numbers 37
  • 7.22. End of aisle safety device
  • 7.23. (Option) 38
  • 7.24. Function Description 38
  • 7.25. Inductive guidance (WG) 39
  • 7.26. Interface for the Connection
  • 7.27. of a Personnel Protection System
  • 7.28. (PSA) 51
  • 7.29. Automatic swivelling / side shift
  • 7.30. synchronization 53
  • 7.31. Battery discharge monitor 57
  • 7.32. Hour meters 58
  • 7.33. Cut-outs 58
  • 7.34. Software administration 60
  • 8. Sensors
  • 8.1. Required measuring instruments and test equipment
  • 8.2. Chapt. Theme Page
  • 8.3. Sensor units main lift 3
  • 8.4. Sensor units main lift
  • 8.5. Potentiometer and incremental transmitter
  • 8.6. Assembly
  • 8.7. Checking the adjustment of the potentiometer
  • 8.8. Calibration (Teach- In)
  • 8.9. Checking the tension of the toothed belt
  • 8.10. Reference switch 0,3 m
  • 8.11. Assembly
  • 8.12. Startup and check of the main lift sensor units
  • 8.13. Checking the 0,3 m-switch
  • 8.14. Sensor units actual value steering
  • 8.15. Sensor elements
  • 8.16. Demounting the incremental transmitter (9)
  • 8.17. Mounting the incremental transmitter (9)
  • 8.18. Assembly and mechanical adjustment of the potentiometer (10)
  • 8.19. Checking the adjustment of the potentiometer
  • 8.20. Electrical setting
  • 8.21. correction value – (value written down)
  • 8.22. Checking the adjustment of the steering sensor unit
  • 8.23. Checking of the exact center position and fine-adjustment
  • 8.24. Trucks with wire guidance
  • 8.25. Check WG-steering functions
  • 8.26. Sensor bearings drive and pump motor
  • 8.27. Exchanging a sensor bearing
  • 8.28. Temperature sensor drive and pump motor
  • 8.29. Mounting of a new temperature sensor
  • 8.30. Sensor unit auxiliary lift
  • 8.31. Sensor element
  • 8.32. turn dual gang potentiometer (2k/2k)
  • 8.33. Assembly and mechanical adjustment
  • 8.34. Checking the potentiometer-adjustment
  • 8.35. Calibration (Teach- In)
  • 8.36. Checking the settings
  • 8.37. Sensor unit side shift
  • 8.38. Sensor element
  • 8.39. Assembly and mechanical adjustment
  • 8.40. Measure the potentiometer setting
  • 8.41. Calibration (Teach- In)
  • 8.42. Checking the settings
  • 8.43. Sensor unit swivelling
  • 8.44. Sensor element
  • 8.45. Assembly and mechanical adjustment
  • 8.46. Measuring of the potentiometer-setting
  • 8.47. Calibration (Teach- In)
  • 8.48. Checking the settings
  • 9. System messages
  • 9.1. Required measuring instruments and test equipment
  • 9.2. Chapt. Theme Page
  • 9.3. Remarks for systematic error
  • 9.4. diagnosis 3
  • 9.5. Startup message 9
  • 9.6. Operation messages VZA 14
  • 9.7. Remarks for systematic error
  • 9.8. diagnosis
  • 9.9. Startup messages
  • 9.10. Operation messages VZA
  • 10. Equipment check
  • 10.1. Required measuring instruments and test equipment
  • 10.2. Chapt. Theme Page
  • 10.3. Visual inspection of electronic
  • 10.4. assemblies 3
  • 10.5. Interchanging electronic
  • 10.6. assemblies 5
  • 10.7. CAN Check 15
  • 10.8. RS232-Check 19
  • 10.9. VZ-Check 21
  • 10.10. Check of Control Panel 29
  • 10.11. General Information about System Diagnosis
  • 10.12. Use of the Display and Programming Unit (APE)
  • 10.13. CAN Check
  • 10.14. Structure of the CAN bus
  • 10.15. RS232-Check
  • 10.16. VZ-Check
  • 10.17. Check of Control Panel
  • 11. Inputs, Outputs, Tags
  • 11.1. Assignment of the operands to VZA and VZK
  • 11.2. Inputs
  • 11.3. Outputs
  • 11.4. Tags
  • 11.5. Status Tags VZA
  • 11.6. Control system states of the VZK
  • 12. Inputs, outputs, flags
  • 12.1. Chapt. Theme Page
  • 12.2. Assignment of the operands
  • 12.3. to VZA and VZK 3
  • 12.4. Inputs 5
  • 12.5. Outputs 9
  • 12.6. Tags 11
  • 12.7. Control status VZK 20
  • 12.8. Control system states of the VZK 29
  • 13. Service parameters
  • 13.1. Service display configuration
  • 13.2. Service menu / setting parameters
  • 14. Service parameters
  • 14.1. Required measuring instruments and test equipment
  • 15. Operating Diagrams
  • 16. Hydraulic Diagram
  • 16.1. Movement
  • 16.2. Proportional valves
  • 16.3. Software
  • 16.4. R Rotate L
  • 16.5. R Traverse L
  • 16.6. Rotations
  • 16.7. Controller
  • 16.8. Pin power supply (24V)
  • 16.9. Output Plug Pin
  • 16.10. PIN Valve
  • 16.11. Sofware output
  • 16.12. Wiring diagram page
  • 17. Driving- / Lifting- /
  • 18. Steering control
  • 18.1. LED flashing codes
  • 18.2. Table of error numbers and LED flashing codes
  • 18.3. LED flashing codes
  • 19. Abbreviations
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