BT Vector C10 Service Manual 200421-040 - Image 2

BT Vector C10 Service Manual 200421-040 - Image 3

BT Vector C10 Service Manual 200421-040 - Image 4

BT Vector C10 Service Manual 200421-040 - Image 5

bt vector c10 service manual 200421 040 2

bt vector c10 service manual 200421 040 3

BT Vector C10 Service Manual 200421-040

$30.00

Type Of Manual: Service Manual
Manual ID: 200421-040
: Service Manual PDF
Number of Pages: 321
Size: 11.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- Vector C10

1. Commissioning
1.1. Required measuring instruments and test equipment
1.2. Chapt. Theme Page
1.3. General 3
1.4. Loose parts 3
1.5. Basic truck 3
1.6. Hoist frame 4
1.7. Load-lifting device (LAM) 4
1.8. Battery equipment 5
1.9. Hydraulics 5
1.10. Supplied documentation 6
1.11. General
1.12. Loose parts
1.13. Basic truck
1.14. Hoist frame
1.15. Load-lifting device (LAM)
1.16. Battery equipment
1.17. Hydraulics
1.18. Supplied documentation
1.19. Assembly arrangement
1.20. Components of the electrical system
1.21. Components in the drive compartment (rear view)
1.22. Components in the drive compartment (right view)
1.23. Technical data
2. Technical Description
2.1. Chapt. Theme Page
2.2. Assembly arrangement 3
2.3. Components of the electrical
2.4. system 3
2.5. Components in the drive
2.6. compartment (rear view) 5
2.7. Components in the drive
2.8. compartment (right view 6
2.9. Technical data 7
3. Mechanics
3.1. Required measuring instruments and test equipment
3.2. Safety instructions 3
3.3. Gas pressure springs 5
3.4. Torque values for screwed
3.5. connections 5
3.6. Hoist frame and cabin 5
3.7. Chassis 8
3.8. Load-bearing axles 9
3.9. Load wheel brake 11
3.10. Mechanically released spring pressure brake 13
3.11. Drive unit 15
3.12. Swivelling forks 16
3.13. Safety instructions
3.14. Torque values for screwed connections
3.15. Hoist frame and cabin
3.16. Chassis
3.17. Load-bearing axles
3.18. Load wheel brake
3.19. Mechanically released spring pressure brake
3.20. Drive unit
3.21. Swivelling forks
4. Hydraulics
4.1. Torques for hydraulic conus connections
4.2. Standard hydraulic diagrams
4.3. Safety instructions
4.4. Description of the hydraulic installation
4.5. Hydraulic installation on the chassis
4.6. Hydraulic installation in the rear of the truck
4.7. Tank
4.8. Fill- and ventilation filter
4.9. Return flow filter
4.10. Pump
4.11. Lifting module block
4.12. Lift cylinders (Main- and Auxiliary lift)
4.13. Hydraulic installation swivelling forks (SSG)
5. Hydraulics
5.1. Chapt. Theme Page
5.2. Torques for hydraulic conus
5.3. connections 3
5.4. Standard hydraulic diagrams 3
5.5. Safety instructions 4
5.6. Description of the hydraulic
5.7. installation 4
5.8. Hydraulic installation on the
5.9. chassis 6
5.10. Hydraulic installation in the
5.11. rear of the truck 7
5.12. Tank 9
5.13. Fill- and ventilation filter 10
5.14. Return flow filter 11
5.15. Pump 12
5.16. Lifting module block 13
5.17. Lift cylinders
5.18. (Main- and Auxiliary lift) 17
5.19. Hydraulic installation
5.20. swivelling forks (SSG) 22
6. Electrical equipment
6.1. Block diagram of the control concept
6.2. CAN-bus description
6.3. Components of the control systems
6.4. Design of the Right Control Panel (UDR)
6.5. Design of the left control panel (UDL)
6.6. Braking System
6.7. Driving
6.8. Steering
6.9. Triggering of the pump unit
6.10. Proportional controllers
6.11. Functional relations
6.12. Aisle recognition
6.13. The service menu
6.14. Release of Options via Code Numbers
6.15. End of aisle safety device (GESI) (Option)
6.16. Function Description
6.17. Inductive guidance (WG)
6.18. Interface for the Connection of a Personnel Protection System (PSA)
6.19. Automatic swivelling / side shift synchronization
6.20. Battery discharge monitor
6.21. Hour meters
6.22. Cut-outs
6.23. Software administration
7. Electrical equipment
7.1. Chapt. Theme Page
7.2. Block Diagram of the
7.3. Control Concept 5
7.4. CAN-bus description 6
7.5. CAN-bus- features 6
7.6. Components of the control
7.7. systems 7
7.8. Design of the Right Control
7.9. Panel(UDR) 12
7.10. Design of the Left Control
7.11. Panel (UDL) 15
7.12. Braking System 18
7.13. Driving 24
7.14. Steering 26
7.15. Triggering of the pump unit 28
7.16. Proportional controllers 29
7.17. Functional relations 32
7.18. Aisle recognition 36
7.19. The service menu 37
7.20. Release of Options via Code
7.21. Numbers 37
7.22. End of aisle safety device
7.23. (Option) 38
7.24. Function Description 38
7.25. Inductive guidance (WG) 39
7.26. Interface for the Connection
7.27. of a Personnel Protection System
7.28. (PSA) 51
7.29. Automatic swivelling / side shift
7.30. synchronization 53
7.31. Battery discharge monitor 57
7.32. Hour meters 58
7.33. Cut-outs 58
7.34. Software administration 60
8. Sensors
8.1. Required measuring instruments and test equipment
8.2. Chapt. Theme Page
8.3. Sensor units main lift 3
8.4. Sensor units main lift
8.5. Potentiometer and incremental transmitter
8.6. Assembly
8.7. Checking the adjustment of the potentiometer
8.8. Calibration (Teach- In)
8.9. Checking the tension of the toothed belt
8.10. Reference switch 0,3 m
8.11. Assembly
8.12. Startup and check of the main lift sensor units
8.13. Checking the 0,3 m-switch
8.14. Sensor units actual value steering
8.15. Sensor elements
8.16. Demounting the incremental transmitter (9)
8.17. Mounting the incremental transmitter (9)
8.18. Assembly and mechanical adjustment of the potentiometer (10)
8.19. Checking the adjustment of the potentiometer
8.20. Electrical setting
8.21. correction value – (value written down)
8.22. Checking the adjustment of the steering sensor unit
8.23. Checking of the exact center position and fine-adjustment
8.24. Trucks with wire guidance
8.25. Check WG-steering functions
8.26. Sensor bearings drive and pump motor
8.27. Exchanging a sensor bearing
8.28. Temperature sensor drive and pump motor
8.29. Mounting of a new temperature sensor
8.30. Sensor unit auxiliary lift
8.31. Sensor element
8.32. turn dual gang potentiometer (2k/2k)
8.33. Assembly and mechanical adjustment
8.34. Checking the potentiometer-adjustment
8.35. Calibration (Teach- In)
8.36. Checking the settings
8.37. Sensor unit side shift
8.38. Sensor element
8.39. Assembly and mechanical adjustment
8.40. Measure the potentiometer setting
8.41. Calibration (Teach- In)
8.42. Checking the settings
8.43. Sensor unit swivelling
8.44. Sensor element
8.45. Assembly and mechanical adjustment
8.46. Measuring of the potentiometer-setting
8.47. Calibration (Teach- In)
8.48. Checking the settings
9. System messages
9.1. Required measuring instruments and test equipment
9.2. Chapt. Theme Page
9.3. Remarks for systematic error
9.4. diagnosis 3
9.5. Startup message 9
9.6. Operation messages VZA 14
9.7. Remarks for systematic error
9.8. diagnosis
9.9. Startup messages
9.10. Operation messages VZA
10. Equipment check
10.1. Required measuring instruments and test equipment
10.2. Chapt. Theme Page
10.3. Visual inspection of electronic
10.4. assemblies 3
10.5. Interchanging electronic
10.6. assemblies 5
10.7. CAN Check 15
10.8. RS232-Check 19
10.9. VZ-Check 21
10.10. Check of Control Panel 29
10.11. General Information about System Diagnosis
10.12. Use of the Display and Programming Unit (APE)
10.13. CAN Check
10.14. Structure of the CAN bus
10.15. RS232-Check
10.16. VZ-Check
10.17. Check of Control Panel
11. Inputs, Outputs, Tags
11.1. Assignment of the operands to VZA and VZK
11.2. Inputs
11.3. Outputs
11.4. Tags
11.5. Status Tags VZA
11.6. Control system states of the VZK
12. Inputs, outputs, flags
12.1. Chapt. Theme Page
12.2. Assignment of the operands
12.3. to VZA and VZK 3
12.4. Inputs 5
12.5. Outputs 9
12.6. Tags 11
12.7. Control status VZK 20
12.8. Control system states of the VZK 29
13. Service parameters
13.1. Service display configuration
13.2. Service menu / setting parameters
14. Service parameters
14.1. Required measuring instruments and test equipment
15. Operating Diagrams
16. Hydraulic Diagram
16.1. Movement
16.2. Proportional valves
16.3. Software
16.4. R Rotate L
16.5. R Traverse L
16.6. Rotations
16.7. Controller
16.8. Pin power supply (24V)
16.9. Output Plug Pin
16.10. PIN Valve
16.11. Sofware output
16.12. Wiring diagram page
17. Driving- / Lifting- /
18. Steering control
18.1. LED flashing codes
18.2. Table of error numbers and LED flashing codes
18.3. LED flashing codes
19. Abbreviations

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