BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 304944-000
  • : Service Manual PDF
  • Number of Pages: 114
  • Size: 1.7MB
  • Format: PDF

Product details

  • Model List:

    • WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker
  • 1. Front Cover
  • 2. BT Standard Codes
  • 2.1. Worksheet standard
  • 2.2. C-Code List
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 3.1.1. WARNING
  • 3.1.2. CAUTION
  • 4. Prohibitory Symbols
  • 4.1. NO SMOKING
  • 4.2. OPEN FLAMES PROHIBITED
  • 4.3. GENERAL PROHIBITION
  • 4.4. Ordinance Symbols
  • 4.4.1. SAFETY SHOES
  • 4.4.2. PROTECTIVE GLASSES
  • 5. Introduction, service manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General product information
  • 7.1. Valid from machine number 270001-
  • 7.2. Presentation of the WSX20/25
  • 7.2.1. Intended application of the truck
  • 7.2.2. Forbidden application of the truck
  • 7.2.3. Truck data
  • 7.2.3.1. Truck type
  • 7.2.3.2. WSX20/25
  • 7.2.4. Truck dimensions
  • 7.2.5. Truck data plate
  • 7.3. Main components
  • 7.3.1. Tiller arm The truck is to be controlled by th…
  • 7.3.2. Type plate With type designation, manufacturin…
  • 7.3.3. Hoods Removable which provides good accessibil…
  • 7.3.4. Instrument (accessory) Combined hour meter/bat…
  • 7.3.5. Hydraulic control For controlling lifting and …
  • 7.3.6. Hydraulic unit Pump motor, pump, valves, and o…
  • 7.3.7. Hydraulic valves The valves are located to pro…
  • 7.3.8. Drive unit with brake Fixed drive unit with a …
  • 7.3.9. Machine number The manufacturing number plate …
  • 7.3.10. Electric panel Removable, which provides good…
  • 7.3.11. Battery 24V with different Ah values. The tru…
  • 7.3.12. Battery isolator/Recharging connector The bat…
  • 7.3.13. Mast Covered by a finger protection which cov…
  • 7.4. Warning and information signs
  • 7.4.1. Hydraulic control Lifting
  • 7.4.2. Signal/Horn
  • 7.4.3. Direction Forward/Rearward
  • 7.4.4. General warning /informations sign
  • 7.4.5. Hydraulic control Lowering
  • 7.4.6. Hydraulic oil level
  • 7.4.7. Machine data plate
  • 7.4.8. No Riding decal
  • 7.4.9. Machine signs
  • 7.4.10. Do not stand on the forks/Do not walk under li…
  • 7.4.11. Lifting points
  • 7.4.12. Pinch point
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 8.2. Nomenclature, Threads
  • 8.3. Strength Identification
  • 8.4. Conversion of Metric and English Units
  • 9. Technical service data
  • 9.1. Valid from machine number 270001 –
  • 10. Ordering Spare Parts
  • 10.1. Locate the fault on the truck.
  • 10.2. Find out the machine model and serial number.
  • 10.3. Locate the page with the exploded diagram and f…
  • 10.4. Locate the position number in the table. Select…
  • 10.5. Note the part number.
  • 10.6. Call the local BT dealer and state the part num…
  • 11. Contents, Section P
  • 11.1. Planned Maintenance
  • 12. Introduction, Maintenance
  • 12.1. Safe Jacking Procedure
  • 13. Service schedule
  • 13.1. Valid from machine number 270001 –
  • 13.2. Preventive maintenance schedule
  • 13.2.1. WORK REQUIRED
  • 13.2.1.1. Interval in hours
  • 13.2.1.2. Interval in Days/Weeks/Months
  • 14. Lubrication chart
  • 14.1. Valid from machine number 270001-
  • 14.1.1. Service point
  • 14.1.2. Interval/Running hours
  • 14.1.3. Lubricant
  • 15. Oil and grease specification
  • 15.1. Valid from machine number 270001-
  • 15.2. Approved oils and grease
  • 15.2.1. Lubricant
  • 15.2.2. Specification
  • 15.2.3. Application area
  • 15.2.4. > – 15C
  • 15.2.5. < – 15C
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Support arm chassis
  • 17.1. Valid from machine number 270001-
  • 17.2. General
  • 17.3. Main components
  • 17.3.1. Description
  • 17.4. Maintenance
  • 17.5. Adjustment of the support arm width
  • 17.5.1. Warning
  • 17.6. Exchange of support arms
  • 17.7. Transmission
  • 17.7.1. Valid from machine number 270001-
  • 17.7.2. General technical description
  • 17.7.2.1. Technical data
  • 17.7.2.1.1. Description
  • 17.7.2.2. Gear components
  • 17.7.2.2.1. Component
  • 17.7.2.3. Special tools
  • 17.7.3. Removing the gear from the truck
  • 17.7.4. Change of seal on the drive shaft
  • 17.7.5. Reconditioning of the gear
  • 18. Electrical System
  • 18.1. Valid from machine number 270001-
  • 18.2. Electrical panel, components.
  • 18.3. List of symbols.
  • 18.3.1. Description
  • 18.3.2. Function
  • 18.3.3. Circuit diagram 1(3)
  • 18.3.4. Circuit diagram 2(3)
  • 18.3.5. Circuit diagram 3(3)
  • 18.4. DESCRIPTION OF FUNCTION
  • 18.4.1. General
  • 18.4.2. Adjustable settings
  • 18.4.3. References
  • 18.4.4. Key switch S17 in the ON position
  • 18.4.5. The operating arm in drive position, S10, bra…
  • 18.4.6. Driving, fork direction
  • 18.4.7. Driving, steer wheel direction
  • 18.4.8. Reversing/motor brake fork direction to steer…
  • 18.4.9. Reversing/motor brake steer wheel direction t…
  • 18.4.10. Reverser switch
  • 18.4.11. Lifting the forks
  • 18.4.12. Horn
  • 18.5. Options
  • 18.5.1. Electrical lowering of the forks
  • 18.6. Wire Coupler
  • 18.6.1. Electrical wire coupler
  • 19. Battery Controller / Hourmeter / Lift Interrupt
  • 19.1. General Information
  • 19.2. Electrical
  • 19.2.1. Voltage
  • 19.2.1.1. The Contact Voltage and Current Ratings for…
  • 19.2.1.2. Memory Retention
  • 19.3. Battery Controller (BC)
  • 19.3.1. General Information
  • 19.3.1.1. Discharge Adjustment
  • 19.3.1.1.1. Battery Ah
  • 19.3.1.1.2. SETTING
  • 19.3.1.1.3. SETTING
  • 19.3.1.1.4. PIN NO
  • 19.3.1.1.5. FUNCTION
  • 19.3.2. Reset
  • 19.3.3. Key Switch
  • 19.3.4. Hourmeter
  • 19.4. Troubleshooting
  • 19.4.1. Battery Discharge Indicator (BDI)
  • 19.4.1.1. No Reset
  • 19.4.1.2. Reset After Break in Power
  • 19.4.1.3. No Discharge, Gauge Does Not Run Down
  • 19.4.1.4. No Lockout
  • 19.4.1.5. No Lift
  • 19.4.1.6. Early Lockout
  • 19.4.1.7. LEDs Do Not Light
  • 19.4.2. Hourmeter
  • 19.4.2.1. No Display
  • 19.4.2.2. Hourmeter Glass Icon Does Not Flash
  • 19.4.2.3. Hourmeter Glass Icon Always Flashes
  • 20. Transistor Controller
  • 20.1. Valid from machine number 270001-
  • 20.2. Motor circuit
  • 20.2.1. Terminal
  • 20.2.2. Connecting
  • 20.3. Control circuit
  • 20.3.1. Connecting
  • 20.4. Technical specification
  • 20.4.1. PARAMETER
  • 20.4.2. STD SETTING
  • 20.4.3. DESCRIPTION
  • 20.5. Adjustment panel
  • 20.5.1. Adjustable Potentiometers
  • 20.5.2. Connection of hand held terminal
  • 20.5.3. Status LED
  • 20.6. Maintenance
  • 20.6.1. Safety
  • 20.6.2. Cleaning
  • 20.6.2.1. Remove power by disconnecting the battery.
  • 20.6.2.2. Discharge the capacitors in the controller, by …
  • 20.6.2.3. Remove all dirt or corrosion from the bus bar a…
  • 20.6.2.4. Make sure the connections to the bus bars are t…
  • 20.7. Diagnostics and troubleshooting
  • 20.7.1. LED CODE
  • 20.7.2. TERMINAL LCD DISPLAY
  • 20.7.3. EXPLANATION
  • 20.7.4. POSSIBLE CAUSE
  • 21. PCB Card
  • 21.1. Valid from machine number 270001-
  • 21.2. The PCB
  • 21.3. Connectors and adjustments
  • 21.3.1. Position
  • 21.3.2. Connection/Adjustment
  • 21.4. Terminals and LEDs
  • 21.4.1. Terminal No
  • 21.4.2. Connection
  • 21.4.3. Function
  • 22. Hydraulic system, mechanical lowering
  • 22.1. Valid from machine number 270001-
  • 22.2. General
  • 22.3. Description of function
  • 22.3.1. Hydraulic diagram and components
  • 22.3.2. Main components
  • 22.3.2.1. Description
  • 22.3.3. Description
  • 22.3.3.1. Lift
  • 22.3.3.2. Lower
  • 22.3.3.3. Operating pressure
  • 22.3.3.3.1. WSX20 2090 psi
  • 22.3.3.3.2. WSX25 2610 psi
  • 22.3.3.4. Relief valve
  • 22.3.3.4.1. WSX20 2300 psi
  • 22.3.3.4.2. WSX25 2870 psi
  • 23. Hydraulic system, electrical lowering
  • 23.1. Valid from machine number 270001-
  • 23.2. General
  • 23.3. Description of function
  • 23.3.1. Hydraulic diagram and components
  • 23.3.2. Main components
  • 23.3.2.1. Description
  • 23.3.3. Description
  • 23.3.3.1. Lift
  • 23.3.3.2. Lower
  • 23.3.3.3. Lower, electrical
  • 23.3.3.4. Operating pressure
  • 23.3.3.4.1. WSX20 2090 psi
  • 23.3.3.4.2. WSX25 2610 psi
  • 23.3.3.5. Relief valve
  • 23.3.3.5.1. WSX20 2300 psi
  • 23.3.3.5.2. WSX25 2870 psi
  • 24. Back Cover
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