Bucyrus 495HD Mining Shovel Operator Manual BI012100
Bucyrus 495HD Mining Shovel Operator Manual BI012100 - Image 2
Bucyrus 495HD Mining Shovel Operator Manual BI012100 - Image 3
Bucyrus 495HD Mining Shovel Operator Manual BI012100 - Image 4
Bucyrus 495HD Mining Shovel Operator Manual BI012100 - Image 5

Bucyrus 495HD Mining Shovel Operator Manual BI012100

$30.00

  • Type Of Manual: Operator Manual
  • Manual ID: BI012100
  • Number of Pages: 128
  • Size: 5.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 495HD Mining Shovel
  • 1. Table of Contents
  • 2. Safety Symbols
  • 3. Safety Precautions
  • 3.1. General Precautions
  • 3.2. Maintenance Precautions
  • 3.3. Operating Precautions
  • 3.4. Fire Prevention
  • 3.5. Common Safety Features
  • 3.5.1. Mine Signal
  • 3.5.2. Propel Warning Lights
  • 3.5.3. Propel Back-up Alarm
  • 3.5.4. Emergency Stop Pushbutton
  • 3.5.5. Boarding Stairs
  • 3.5.6. Vertical Boarding Ladder
  • 4. Warning Signs And Decals
  • 5. Introduction
  • 6. About This Manual
  • 6.1. Purpose
  • 6.2. Organization
  • 6.3. Terminology
  • 6.4. Revisions
  • 6.5. Precautions and Disclaimers
  • 6.6. Contact
  • 6.7. Swinging Restraint Ballast Box Support
  • 6.7.1. Ballast Box Support
  • 6.8. Swinging Restraint
  • 7. Machine Overview
  • 8. Lower Works
  • 8.1. Crawlers
  • 8.2. Truck Frame
  • 8.3. Swing Rack
  • 8.4. Roller Circle
  • 8.5. Propel Machinery
  • 8.6. Collector Rings
  • 9. Rotating Deck
  • 9.1. Revolving Frame
  • 9.2. Center Pintle
  • 9.3. Deck Extensions
  • 9.4. Ballast Box
  • 9.5. Machinery House
  • 9.5.1. Vertical Boarding Ladder, Left
  • 9.5.2. Boarding Stairs
  • 9.6. A-Frame
  • 9.7. Hoist Machinery
  • 9.8. Swing Machinery
  • 9.9. Crowd Machinery
  • 9.10. Operators Cab
  • 9.11. Compressed Air System
  • 9.12. Automatic Lubrication System
  • 10. Front End Equipment
  • 10.1. Suspension Strands
  • 10.2. Boom
  • 10.3. Running Ropes
  • 10.4. Saddle Block
  • 10.5. Dipper Handle
  • 10.6. Dipper
  • 10.7. Padlocks
  • 10.8. Dipper Trip
  • 11. Operation
  • 12. General Information
  • 12.1. Operation Near Electrical Lines
  • 13. Controls
  • 13.1. Primary Operating Controls
  • 13.1.1. Controls On The Left Console
  • 13.1.1.1. Left Joystick
  • 13.1.1.2. Dipper Trip
  • 13.1.1.3. Signal Horn
  • 13.1.1.4. Radio
  • 13.1.1.5. Hoist Brake
  • 13.1.1.6. Crowd Brake
  • 13.1.1.7. Swing Brake
  • 13.1.1.8. Propel Brake
  • 13.1.1.9. Climate Control Panel
  • 13.1.1.10. Windshield Wiper Switch
  • 13.1.1.11. Windshield Washer Switch
  • 13.1.2. Controls On The Right Console
  • 13.1.2.1. Right Joystick
  • 13.1.2.2. Control Stop Pushbutton
  • 13.1.2.3. Control Reset Pushbutton
  • 13.1.2.4. Dig/propel Transfer Switch
  • 13.1.2.5. Emergency Stop Pushbutton
  • 13.1.2.6. Main Power Off Pushbutton
  • 13.1.2.7. Earth Continuity Lockout Pushbutton
  • 13.1.2.8. Telephone
  • 14. Operators Seat
  • 15. Operators Display
  • 15.1. Display Area and Indicators
  • 15.2. Display Screens
  • 16. Auxiliary Controls
  • 16.1. Remote Start Panel
  • 16.1.1. Phase Sequence Light
  • 16.1.2. Drive Cabinets Temperature Light
  • 16.1.3. PLC Power On Light
  • 16.1.4. System Ready Light
  • 16.1.5. Auxiliary Ground Fault Light
  • 16.1.6. Incomplete Sequence Light
  • 16.1.7. System Run Pushbutton
  • 16.1.8. Air Compressor Start/Stop Pushbuttons
  • 16.1.9. House Light Circuit Breakers
  • 16.1.10. Lighting Transfer Switch
  • 16.2. Lubrication Control Panel
  • 16.3. Windshield Wipers
  • 16.4. Windshield Washer
  • 17. Machine Specifications
  • 18. Typical Machine Specifications
  • 19. General Estimated Component Weights
  • 19.1. Lower Works
  • 19.2. Upper Works
  • 19.3. Front End
  • 20. Machine Operation
  • 21. Pre-start Checks
  • 21.1. Walk-around Ground Level Inspection
  • 21.2. On-board Inspection
  • 22. Start-up, Operation And Shutdown
  • 22.1. Machine Start-up
  • 22.2. Restarting After An Electrical Fault
  • 22.3. Machine Operation
  • 22.4. Machinery Motions
  • 22.4.1. Hoist Motion
  • 22.4.2. Crowd Motion
  • 22.4.3. Propel Motion
  • 22.4.4.
  • 22.4.5. Swing Motion
  • 22.4.5.1. Proper Swing Motion
  • 22.4.6. Steering
  • 22.4.6.1. Counter-rotation Turns
  • 22.4.7. Positioning the Machine
  • 22.4.7.1. Back-up Method
  • 22.4.7.2. Drive-by Method
  • 22.4.8. Start Of The Dig Cycle
  • 22.4.9. Engaging The Bank
  • 22.4.10. Slope Limitations
  • 22.5. Excavated Material
  • 22.6. Operation Checks
  • 22.7. Operating Hints
  • 22.8. Stopping the Machine
  • 22.9. Shutdown
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