Bucyrus CH816C AC UN-A-HAULER Operation Manual A6474X257
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Bucyrus CH816C AC UN-A-HAULER Operation Manual A6474X257

$30.00

  • Type Of Manual: Operation Manual
  • Manual ID: A6474X257
  • Number of Pages: 206
  • Size: 8.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CH816C AC UN-A-HAULER
  • 1. 1. About this manual
  • 2. About this manual ………………………………………………………… 1.3
  • 3. Before starting to work………………………………………………… 1.3
  • 4. Who is this operating manual intended for? …………………… 1.3
  • 5. What is the purpose of this operating manual? ………………. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety …………………………………………………………………… 2.3
  • 9. Personnel………………………………………………………………….. 2.4
  • 10. Operation ……………………………………………………………… 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions…………………………………………………… 2.5
  • 13. Intended use …………………………………………………………. 2.5
  • 14. Unauthorized use…………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules: ……………………………………………………….. 2.7
  • 17. Storage and transport …………………………………………….. 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation ……………………………………………………………… 2.9
  • 21. Stopping……………………………………………………………….2.10
  • 22. Maintenance and repair ………………………………………….2.10
  • 23. Overview of the safety instructions ……………………………….2.15
  • 24. Chapter 3: Storage and transport …………………………….2.15
  • 25. Chapter 4: Installation…………………………………………….2.15
  • 26. Chapter 5: Operation ……………………………………………..2.16
  • 27. Chapter 6: Technical data……………………………………….2.22
  • 28. 3. Storage and transport
  • 29. Storage and transport …………………………………………………… 3.3
  • 30. Storage …………………………………………………………………….. 3.3
  • 31. Storage of the machine and spare parts……………………. 3.3
  • 32. Transport…………………………………………………………………… 3.4
  • 33. Before transport …………………………………………………….. 3.5
  • 34. 4. Installation
  • 35. Installation……………………………………………………………………. 4.3
  • 36. Points to observe prior to installation…………………………….. 4.3
  • 37. Who is allowed to carry out installation?……………………. 4.3
  • 38. Which tools are required for installation?…………………… 4.3
  • 39. Notes on installation……………………………………………….. 4.4
  • 40. Pre-installation check list ………………………………………… 4.5
  • 41. Safety features………………………………………………………. 4.6
  • 42. 5. Operation
  • 43. Operation……………………………………………………………………… 5.3
  • 44. How to operate the UN-A-HAULER ®……………………………. 5.3
  • 45. Who is allowed to operate the UN-A-HAULER ®………… 5.3
  • 46. When can operation be started?………………………………. 5.3
  • 47. Controls and indicators ……………………………………………….. 5.4
  • 48. Operator’s compartment …………………………………………. 5.4
  • 49. Operator’s compartment right ………………………………….. 5.5
  • 50. Left hand control lever ……………………………………………. 5.9
  • 51. Right hand control lever ………………………………………….5.13
  • 52. Hazard zone………………………………………………………………5.18
  • 53. Starting procedure ……………………………………………………..5.19
  • 54. Machine operation …………………………………………………5.20
  • 55. Shutdown procedure…………………………………………………..5.23
  • 56. Battery change procedure ………………………………………….5.25
  • 57. Instructions on the maintenance…………………………………..5.35
  • 58. Important notes ……………………………………………………..5.35
  • 59. Before maintenance……………………………………………….5.35
  • 60. Critical torque values ……………………………………………..5.37
  • 61. Lubricants, fluids and capacities………………………………5.37
  • 62. Specific lubrication and maintenance instructions…………..5.38
  • 63. Every shift …………………………………………………………….5.40
  • 64. Every third shift ……………………………………………………..5.40
  • 65. Weekly …………………………………………………………………5.44
  • 66. Every two weeks ……………………………………………………5.50
  • 67. Monthly…………………………………………………………………5.51
  • 68. Hydraulic System Overview……………………………………………..5.61
  • 69. Main Hydraulic System ……………………………………………….5.61
  • 70. What is Load Sensing?……………………………………………5.61
  • 71. Main Pump…………………………………………………………….5.62
  • 72. Control Valves………………………………………………………..5.63
  • 73. Load Eject …………………………………………………………….5.65
  • 74. Tank Power Fill ………………………………………………………5.66
  • 75. Battery Lift Suspension……………………………………………5.67
  • 76. Brake System…………………………………………………………….5.68
  • 77. Auxiliary Pump……………………………………………………….5.68
  • 78. Unloading Valve……………………………………………………..5.68
  • 79. Accumulator …………………………………………………………..5.69
  • 80. Brake Valves………………………………………………………….5.69
  • 81. Brakes…………………………………………………………………..5.70
  • 82. Two Wheel Assist Hydraulic System …………………………….5.72
  • 83. Pumps…………………………………………………………………..5.72
  • 84. Circuit Valves …………………………………………………………5.74
  • 85. Wheel Motors…………………………………………………………5.74
  • 86. Operating the Two Wheel Assist ………………………………5.75
  • 87. Filtration ……………………………………………………………………5.76
  • 88. Hydraulic Oil Filters…………………………………………………5.76
  • 89. Gear Oil Filters……………………………………………………….5.77
  • 90. 5. Operation (continued)
  • 91. Hydraulics Adjustments and Settings ………………………………..5.79
  • 92. Main System …………………………………………………………….5.79
  • 93. Margin Pressure…………………………………………………….5.80
  • 94. Main Relief Valve …………………………………………………..5.81
  • 95. Load Sense Relief Valve…………………………………………5.82
  • 96. Pressure Switch …………………………………………………….5.82
  • 97. Pressure Limiters …………………………………………………..5.83
  • 98. Sequence Valve…………………………………………………….5.84
  • 99. Battery Lift Suspension…………………………………………..5.85
  • 100. Battery Lift Relief Valve…………………………………………..5.86
  • 101. Steering Cylinder Relief Valves ……………………………….5.86
  • 102. Auxiliary/Brake System……………………………………………….5.88
  • 103. Auxiliary Relief Valve ……………………………………………..5.88
  • 104. Unloading Valve…………………………………………………….5.90
  • 105. Two Wheel Assist System …………………………………………..5.90
  • 106. Charge Relief Valve ……………………………………………….5.90
  • 107. Assist Relief Valve …………………………………………………5.91
  • 108. Pump Displacement Adjustments…………………………….5.91
  • 109. Spool Stroke Limiters………………………………………………….5.93
  • 110. Limiting Steering Spool……………………………………………….5.93
  • 111. Tailgate Go Switch Adjustment…………………………………….5.94
  • 112. Troubleshooting procedures ………………………………………..5.95
  • 113. Hydraulic system (general) ……………………………………..5.96
  • 114. Brakes………………………………………………………………….5.99
  • 115. Hydraulic cylinders………………………………………………. 5.101
  • 116. Hydraulic pump …………………………………………………… 5.102
  • 117. Valves ……………………………………………………………….. 5.105
  • 118. Major maintenance ………………………………………………….. 5.107
  • 119. Drive motor/ gear case removal and replacement……. 5.107
  • 120. Gear case and brake module disassembly and assy. . 5.109
  • 121. Planetary wheel end removal and replacement ………. 5.111
  • 122. Gear case and planetary wheel end shim procedure
  • 123. Number 1 …………………………………………………………… 5.112
  • 124. Gear case and planetary wheel end shim procedure
  • 125. Number 2 …………………………………………………………… 5.113
  • 126. False bottom/ ejector cylinder replacement…………….. 5.114
  • 127. Accumulator operation and precharging procedure …. 5.116
  • 128. 2-Wheel assist removal procedure ………………………… 5.118
  • 129. Rear (hydraulic) wheel motor removal and replacement
  • 130. …………………………………………………………………………. 5.119
  • 131. BBC06 Series with brakes mechanical disconnect
  • 132. procedure…………………………………………………………… 5.120
  • 133. Tire/wheel installation procedure …………………………… 5.121
  • 134. Recommended wheel mounting procedures …………… 5.123
  • 135. Hydraulic pump and motor removal and replacement. 5.125
  • 136. Tailgate assembly removal procedure……………………. 5.126
  • 137. Battery lift assembly removal procedure…………………. 5.127
  • 138. Pedal assembly removal procedure ………………………. 5.128
  • 139. Canopy removal procedure…………………………………… 5.129
  • 140. 6. Technical data
  • 141. Technical data………………………………………………………………6.3
  • 142. Components of the CH816C AC UN-A-HAULER ®…………6.3
  • 143. Gauge Chart ……………………………………………………………..6.6
  • 144. Tightening torques ……………………………………………………..6.7
  • 145. Permissible data ………………………………………………………..6.13
  • 146. Lubrication fluids and greases …………………………………6.13
  • 147. 7. For your information
  • 148. For your information …………………………………………………….7.3
  • 149. Our service………………………………………………………………..7.3
  • 150. Service address …………………………………………………….7.3
  • 151. Rebuild facility address…………………………………………..7.4
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