Caterpillar 6015, 6015FS Hydraulic Shovel Operation And Maintenance Manual 3725088
Caterpillar 6015, 6015FS Hydraulic Shovel Operation And Maintenance Manual 3725088 - Image 2
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Caterpillar 6015, 6015FS Hydraulic Shovel Operation And Maintenance Manual 3725088 - Image 5

Caterpillar 6015, 6015FS Hydraulic Shovel Operation And Maintenance Manual 3725088

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: 3725088
  • Number of Pages: 241
  • Size: 4.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6015, 6015FS Hydraulic Shovel
  • 1. TITLEPAGE
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.1.1. Further machine documentation
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 2.5. ORGANIZATIONAL MEASURES
  • 2.5.1. Selection and qualification of personnel basic responsibilities
  • 2.5.2. Safety instructions governing specific operational phases
  • 2.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 2.5.4. Warning of special dangers
  • 2.5.5. Transporting and recommissioning
  • 2.6. INTRDUCTION, FIRE AND EXPLOSION HAZARD
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.2. INTRDUCTION, FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Demand control / Zero-flow regulation
  • 3.3.7. Automatic engine speed reduction
  • 3.3.8. Electrical system
  • 3.3.9. Fire-extinguisher
  • 3.4. DRIVERS CAB
  • 3.4.1. Entering and leaving the machine – Safety instructions
  • 3.4.2. Drivers seat
  • 3.4.3. Adjusting the control consoles
  • 3.4.4. Trainers / instructors seat
  • 3.4.5. Cab interior lamp
  • 3.4.6. Windscreen washer
  • 3.5. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5.1. PUTTING THE MACHINE INTO OPERATION
  • 3.5.2. Refuelling
  • 3.5.3. Service Station (optional equipment)
  • 3.5.4. Switching the electrical system on and off
  • 3.5.5. Battery main switch
  • 3.5.6. Preheating system for engine and hydraulic oil (optional)
  • 3.5.7. Fuel preheating system (optional)
  • 3.6. STARTING AND STOPPING THE ENGINES
  • 3.6.1. Starting the engines
  • 3.6.2. Shutting off the engine
  • 3.6.3. Emergency stop, engine
  • 3.7. VENTILATION AND HEATING
  • 3.7.1. Air conditioner (optional)
  • 3.7.2. Auxiliary heating (optional)
  • 3.8. MAXIMUM MACHINE INCLINATIONS, INFORMATION
  • 3.9. TRAVELLING, SAFETY INSTRUCTIONS
  • 3.9.1. Running-in specifications for components of the crawler tracks
  • 3.9.2. Superstructure basic position
  • 3.9.3. Travelling forwards/backwards
  • 3.9.4. Regulating the travelling speed
  • 3.9.5. Travelling uphill and downhill
  • 3.9.6. Cornering
  • 3.9.7. Turning
  • 3.9.8. Travelling over long distances
  • 3.9.9. Locking the superstructure
  • 3.9.10. Track parking brake
  • 3.10. TRANSPORTING THE MACHINE
  • 3.10.1. Transport – Safety instructions
  • 3.11. WORKING OPERATION
  • 3.11.1. Safety Instructions
  • 3.11.2. Before starting work
  • 3.11.3. Slewing and braking the superstructure
  • 3.11.4. Working
  • 3.11.5. After daily operation
  • 3.12. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.12.1. Securing the machine
  • 3.13. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.14. LIFTING OPERATIONS
  • 3.14.1. Safety instructions
  • 3.14.2. Load-hooks on backhoe buckets
  • 3.14.3. Speed reduction function
  • 3.14.4. Hydraulic hammer
  • 4. INSPECTION AND SERVICING
  • 4.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2. INSPECTION AND SERVICING, FIRE AND EXPLOSION HAZARD
  • 4.3. ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID
  • 4.3.1. Environmentally compatible hydraulic fluid – operating instructions
  • 4.3.2. Environmentally compatible hydraulic fluid, conversion
  • 4.3.3. Environmentally compatible hydraulic fluid – Sampling
  • 4.4. ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS
  • 4.4.1. Lubricants for bearings
  • 4.4.2. Gearbox oils
  • 4.5. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.5.1. Intervals
  • 4.5.2. Change of engine oil l
  • 4.5.3. Oils / Greases
  • 4.5.4. Cleaning jobs
  • 4.5.5. Components
  • 4.5.6. Plan V
  • 4.5.7. Plan N
  • 4.5.8. Plan T and W
  • 4.5.9. Plan A E
  • 4.6. LUBRICATING CHART GREASE
  • 4.6.1. Lubricating chart Grease (legend)
  • 4.6.2. Filling quantities – Grease
  • 4.7. INSPECTION PLAN – OIL
  • 4.7.1. Inspection plan Oil (legend)
  • 4.7.2. Filling quantities – oil
  • 4.7.3. Filling quantities – other
  • 4.8. LUBRICANTS
  • 4.8.1. Notes on the selection of oils and greases
  • 4.8.2. Avoid mixing of different hydraulic fluids
  • 4.8.3. Oil for combustion engines
  • 4.8.4. II. Oils for hydraulic system (selection)
  • 4.8.5. III.a Oils for pump transfer gearbox and travel gearbox
  • 4.8.6. III.b Oils for swing gearbox
  • 4.8.7. Greases for bearings and swing rings (Central lubrication system)
  • 4.8.8. Grease for idlers, track rollers and support rollers (Lifetime lubrication)
  • 4.8.9. Coolant for use on all combustion engines
  • 4.9. SERVICING WORK
  • 4.9.1. Hose line for oil and cooling liquid changes
  • 4.10. ENGINE
  • 4.10.1. Engine – Safety instructions
  • 4.10.2. Checking the engine oil level / Topping up
  • 4.10.3. Changing the engine oil
  • 4.10.4. Replacing the engine oil filter
  • 4.10.5. Centrifuge (optional)
  • 4.10.6. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 4.11. COOLING SYSTEM
  • 4.11.1. Radiators
  • 4.11.2. Topping up cooling liquid
  • 4.11.3. Cooling liquid change
  • 4.11.4. Water filter replace
  • 4.12. AIR-INTAKE SYSTEM
  • 4.12.1. Main filter element
  • 4.12.2. Safety filter element
  • 4.12.3. Air-intake lines
  • 4.12.4. Dust collection
  • 4.13. FUEL SYSTEM
  • 4.13.1. Fuel system – Safety instructions
  • 4.13.2. Replacing the fuel filter
  • 4.13.3. Venting the fuel system
  • 4.13.4. Cleaning the fuel tank
  • 4.13.5. Refuelling station (optional)
  • 4.13.6. Water trap (option)
  • 4.14. ELECTRICAL SYSTEM
  • 4.14.1. Electrical system – Safety instructions
  • 4.14.2. Alternator – Instructions
  • 4.14.3. Battery main switch / Main fuse
  • 4.14.4. Battery
  • 4.14.5. Floodlight projector, safety instructions
  • 4.14.6. Floodlight projector, replacing a defective xenon bulb
  • 4.14.7. Lighting systems in LED technonogy, instructions
  • 4.15. HYDRAULIC SYSTEM
  • 4.15.1. Hydraulic system – Safety instructions
  • 4.15.2. Depressurizing the hydraulic system
  • 4.15.3. Checking the hydraulic oil level
  • 4.15.4. Topping up with hydraulic oil
  • 4.15.5. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 4.15.6. Bypass valves (working circuit)
  • 4.15.7. Bypass valves (cooling circuit)
  • 4.15.8. Breather filter
  • 4.15.9. High-pressure filter for working hydraulics
  • 4.15.10. High-pressure filters for the servo circuit and the feeding circuit of the slewing pump
  • 4.15.11. Changing the hydraulic oil
  • 4.15.12. Avoid mixing of different hydraulic fluids
  • 4.15.13. Venting the hydraulic system
  • 4.15.14. Cleaning the hydraulic oil cooler
  • 4.15.15. Pressure accumulator
  • 4.16. PUMP TRANSFER GEARBOX PUMP TRANSFER GEARBOX
  • 4.16.1. Checking the gearbox oil level / Topping up with oil
  • 4.16.2. Changing the gearbox oil
  • 4.17. SLEWING GEARBOX
  • 4.17.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.17.2. Changing the gearbox oil
  • 4.17.3. Gearbox venting
  • 4.17.4. Output pinion
  • 4.18. TRAVEL GAERBOX
  • 4.18.1. Gearbox – Checking the oil level / Topping up with oil
  • 4.18.2. Travel gearbox – Changing the oil
  • 4.18.3. Gearbox venting
  • 4.19. CRAWLER TRACKS
  • 4.19.1. Track rollers, support rollers, track pads
  • 4.19.2. Track tensioner
  • 4.19.3. Idlers
  • 4.19.4. Pressure-accumulator inspection regulations
  • 4.19.5. Checking the gas charging pressure in the pressure accumulator
  • 4.20. SLEWING RING
  • 4.20.1. Slewing ring Instructions
  • 4.20.2. Bearing races
  • 4.21. CENTRAL LUBRICATING
  • 4.21.1. Design and function
  • 4.21.2. Greasing cycle
  • 4.21.3. Venting the grease pump
  • 4.21.4. Venting the grease lines
  • 4.21.5. Unblocking a grease line
  • 4.21.6. Cleaning the grease sieves
  • 4.21.7. Lubricating the grease distributor of the working equipment
  • 4.22. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.22.1. Putting the excavator out of operation
  • 4.22.2. Battery storage
  • 4.22.3. Recommissioning
  • 5. REPAIR WORK
  • 5.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 5.3. REPAIR WORK, ENGINE
  • 5.4. ELECTRICAL SYSTEM
  • 5.4.1. Assisted starting (with jumper cables) Safety instructions
  • 5.4.2. Assisted starting (with jumper cables)
  • 5.4.3. Starting the engine with jumper cables (external batteries
  • 5.5. HYDRAULIC SYSTEM
  • 5.5.1. Repair Instructions
  • 5.5.2. Hydraulic hoses Instructions
  • 5.6. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.7. WELDING AND FLAME CUTTING WORKS – SAFETY INSTRUCTIONS
  • 5.8. DISPOSAL AT THE END OF THE SERVICE LIFE
  • 5.8.1. Dismantling and removal instructions
  • 5.8.2. Risk of deflagrations
  • 5.8.3. Risk of fire
  • 5.8.4. Disposing of the machine without polluting the environment
  • 5.8.5. Further hazardous substances
  • 5.8.6. Appropriate disposal of batteries
  • 6. ANNEX
  • 6.1. TROUBLESHOOTING
  • 6.1.1. Instructions on troubleshooting
  • 6.1.2. Layout of the fault table
  • 6.1.3. Possible causes
  • 6.1.4. Measures
  • 6.1.5. Section
  • 6.2. FAULT TABLES
  • 6.2.1. Combustion engine – Fault table
  • 6.2.2. Working hydraulics Fault table
  • 6.2.3. Track drive Fault table
  • 6.2.4. Slewing mechnism Fault table
  • 6.2.5. Central lubricating system Fault table
  • 6.3. HYDRAULIC CIRCUIT DIAGRAM
  • 6.4. ABBREVIATIONS
  • 6.5. TECHNICAL DATA
  • 6.5.1. Product Specification Sheet
  • 6.5.2. NOTES
  • 7. INDEX
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