Caterpillar CM345-N Continuous Miner Operation And Maintenance Manual A6474X315
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Caterpillar CM345-N Continuous Miner Operation And Maintenance Manual A6474X315

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: A6474X315
  • Number of Pages: 478
  • Size: 49.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CM345-N Continuous Miner
  • 1. 1. About this manual
  • 2. About this manual…………………………………………………………. 1.3
  • 3. Before starting to work ………………………………………………… 1.3
  • 4. Who is this operating manual intended for?……………………. 1.3
  • 5. What is the purpose of this operating manual?……………….. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety……………………………………………………………………. 2.3
  • 9. Personnel ………………………………………………………………….. 2.4
  • 10. Operation………………………………………………………………. 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions …………………………………………………… 2.5
  • 13. Intended use………………………………………………………….. 2.5
  • 14. Unauthorized use …………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules:………………………………………………………… 2.7
  • 17. Storage and transport……………………………………………… 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation………………………………………………………………. 2.9
  • 21. Stopping ……………………………………………………………… 2.10
  • 22. Maintenance and repair…………………………………………. 2.10
  • 23. Overview of the safety instructions ……………………………… 2.15
  • 24. Chapter 3: Storage and transport……………………………. 2.15
  • 25. Chapter 4: Installation …………………………………………… 2.15
  • 26. Chapter 5: Operation…………………………………………….. 2.16
  • 27. Chapter 6: Technical data ……………………………………… 2.26
  • 28. 3. Storage and transport
  • 29. Storage and transport……………………………………………………. 3.3
  • 30. Storage……………………………………………………………………… 3.3
  • 31. Storage of the machine and spare parts……………………. 3.3
  • 32. Long-term storage of spare components …………………… 3.4
  • 33. Transport…………………………………………………………………… 3.5
  • 34. Hoisting of heavy components …………………………………. 3.6
  • 35. 4. Installation
  • 36. Installation ……………………………………………………………………. 4.3
  • 37. Points to observe prior to installation …………………………….. 4.3
  • 38. Who is allowed to carry out installation? ……………………. 4.3
  • 39. Which tools are required for installation?…………………… 4.3
  • 40. Notes on installation……………………………………………….. 4.4
  • 41. Pre-installation check list…………………………………………. 4.5
  • 42. Safety features ………………………………………………………. 4.6
  • 43. 5. Operation
  • 44. Operation ……………………………………………………………………… 5.3
  • 45. How to operate the Continuous Miner……………………………. 5.3
  • 46. Who is allowed to operate the Continuous Miner………… 5.3
  • 47. When can operation be started? ………………………………. 5.3
  • 48. Controls and indicators………………………………………………… 5.4
  • 49. Operator’s pit…………………………………………………………. 5.4
  • 50. Pendant controls ………………………………………………….. 5.16
  • 51. Controls outside of the operator’s pit ………………………. 5.18
  • 52. Red zone …………………………………………………………………. 5.25
  • 53. Safety precautions for underground operation………………. 5.28
  • 54. Tramming safety rules……………………………………………….. 5.28
  • 55. Emergency stop from a machine stop button ……………….. 5.29
  • 56. Starting procedure…………………………………………………….. 5.30
  • 57. Shutdown procedure …………………………………………………. 5.32
  • 58. Tramming the miner ………………………………………………….. 5.33
  • 59. Cutter head operation………………………………………………… 5.34
  • 60. Conveyor operation…………………………………………………… 5.35
  • 61. Typical cutting sequence……………………………………………. 5.36
  • 62. Mining operations ……………………………………………………… 5.38
  • 63. Mechanical assemblies ……………………………………………… 5.43
  • 64. Hydraulic system ………………………………………………………. 5.43
  • 65. Electrical system ………………………………………………………. 5.89
  • 66. Instructions on the maintenance …………………………………5.137
  • 67. Important notes ……………………………………………………5.137
  • 68. Before maintenance ……………………………………………..5.137
  • 69. Torque values………………………………………………………5.139
  • 70. Lubricants, fluids and capacities …………………………….5.139
  • 71. Specific lubrication and maintenance instructions …………5.145
  • 72. Every shift……………………………………………………………5.145
  • 73. Every third shift (daily)…………………………………………..5.148
  • 74. Weekly………………………………………………………………..5.155
  • 75. Monthly……………………………………………………………….5.159
  • 76. Every three months ………………………………………………5.165
  • 77. Every six months ………………………………………………….5.171
  • 78. Instructions on the adjustment procedures …………………..5.173
  • 79. Pilot pressure circuit relief/reducing valve………………..5.175
  • 80. Direction control valve (main control and cutter head).5.179
  • 81. Cutter head port reliefs………………………………………….5.184
  • 82. Multi-purpose valve ………………………………………………5.184
  • 83. Conveyor chain tension pressure……………………………5.185
  • 84. Tram track …………………………………………………………..5.186
  • 85. Tail shim ……………………………………………………………..5.191
  • 86. Conveyor chain tension…………………………………………5.194
  • 87. Sump tramming ……………………………………………………5.195
  • 88. Replacement of wear parts ………………………………………..5.197
  • 89. Cutter head (boom) assembly………………………………..5.197
  • 90. Cutter head assembly removal/installation ………….5.198
  • 91. Shear cylinder………………………………………………….5.202
  • 92. Center cutter drum……………………………………………5.207
  • 93. End cutter drum ……………………………………………….5.210
  • 94. Drum drive motor……………………………………………..5.213
  • 95. Drum drive gear case ……………………………………….5.218
  • 96. Gathering head assembly ……………………………………..5.221
  • 97. Gathering head assembly removal/installation …….5.222
  • 98. Gathering head drive motor……………………………….5.227
  • 99. Gathering head gear case…………………………………5.230
  • 100. Gathering head foot shaft………………………………….5.233
  • 101. CLA………………………………………………………………..5.236
  • 102. CLA tip replacement…………………………………………5.238
  • 103. Gathering head lift cylinder………………………………..5.239
  • 104. Crawler assembly…………………………………………………5.243
  • 105. Tram motor……………………………………………………..5.244
  • 106. Tram case……………………………………………………….5.248
  • 107. Crawler chain…………………………………………………..5.253
  • 108. Tram track front idler ………………………………………..5.257
  • 109. Conveyor assembly………………………………………………5.265
  • 110. Conveyor chain………………………………………………..5.266
  • 111. Conveyor assembly removal/installation……………..5.270
  • 112. Discharge conveyor………………………………………….5.273
  • 113. Tail roller…………………………………………………………5.278
  • 114. Troubleshooting procedures ………………………………………5.281
  • 115. Typical hydraulic problems…………………………………….5.282
  • 116. Contaminants in hydraulic systems…………………………5.283
  • 117. Specific hydraulic circuits ………………………………………5.284
  • 118. General safety procedures for shutdown …………………5.288
  • 119. Excessive noise……………………………………………………5.289
  • 120. Excessive heat …………………………………………………….5.290
  • 121. Incorrect flow ……………………………………………………….5.291
  • 122. Incorrect pressure ………………………………………………..5.292
  • 123. Faulty operation……………………………………………………5.293
  • 124. Restarting checklist ………………………………………………5.294
  • 125. Electrical system ………………………………………………….5.295
  • 126. Bearings ……………………………………………………………..5.298
  • 127. Control system …………………………………………………….5.299
  • 128. Status messages……………………………………………..5.299
  • 129. Error codes ……………………………………………………..5.303
  • 130. Fault codes ……………………………………………………..5.338
  • 131. 6. Technical data
  • 132. Technical data………………………………………………………………..6.3
  • 133. Tightening torques……………………………………………………….6.5
  • 134. Permissible data ………………………………………………………….6.7
  • 135. Lubrication fluids and greases…………………………………..6.7
  • 136. 7. For your information
  • 137. For your information ………………………………………………………7.3
  • 138. Our service …………………………………………………………………7.3
  • 139. Service address ………………………………………………………7.3
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