Caterpillar 6090 FS Hydraulic Shovel Operation And Maintenance Manual BI015809
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Caterpillar 6090 FS Hydraulic Shovel Operation And Maintenance Manual BI015809

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: BI015809
  • Number of Pages: 275
  • Size: 5.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6090 FS Hydraulic Shovel
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.4. DESIGNATED USE
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Selection and qualification of personnel basic responsibilities
  • 1.5.2. Safety instructions governing specific operational phases
  • 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.4. Warning of special dangers
  • 1.5.5. Gas, dust, steam and smoke
  • 1.5.6. Hydraulic equipment
  • 1.5.7. Oil, grease and other chemical substances
  • 1.5.8. Transporting and recommissioning
  • 1.6. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.2. OPERATION, FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE EXCAVATOR
  • 2.3.1. Excavator layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Pump Managing System (PMS)
  • 2.3.6. Programmable Logic Controller (PLC)
  • 2.3.7. Control Management System (CMS)
  • 2.3.8. Demand control / Zero-flow regulation
  • 2.3.9. Automatic engine speed reduction
  • 2.3.10. Board-Control-System (BCS)
  • 2.3.11. Electrical system
  • 2.3.12. Entering and leaving the machine, Safety instructions
  • 2.3.13. Escape ladder
  • 2.3.14. Ramp type ladders
  • 2.3.15. Windscreen washer
  • 2.3.16. EMERGENCY STOP pushbuttons
  • 2.3.17. Drivers seat
  • 2.3.18. Fire extinguisher
  • 2.3.19. Automatic fire-extinguishing system
  • 2.3.20. Harness (optional)
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Refuelling
  • 2.5.2. Service station (tanklift)
  • 2.5.3. Switching the electrical system on and off
  • 2.6. STARTING AND STOPPING THE ENGINES
  • 2.7. AIR CONDITIONER (OPTION)
  • 2.8. TRAVELLING
  • 2.8.1. SAFETY INSTRUCTIONS
  • 2.8.2. Superstructure basic position
  • 2.8.3. Locking the superstructure
  • 2.8.4. Track parking brake
  • 2.9. TRANSPORTING THE MACHINE
  • 2.9.1. Safety instructions
  • 2.10. WORKING OPERATION
  • 2.10.1. Safety instructions
  • 2.10.2. Before starting work
  • 2.10.3. Swinging the superstructure
  • 2.10.4. Braking the superstructure
  • 2.10.5. Working
  • 2.10.6. Emergency lowering of the equipment
  • 2.10.7. After daily operation
  • 2.11. ASSEMBLING WORKING EQUIPMENT
  • 2.11.1. SAFETY INSTRUCTIONS
  • 2.11.2. Securing the machine
  • 2.12. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3. INSPECTION AND SERVICING
  • 3.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.2. INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD
  • 3.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.3.1. Intervals
  • 3.3.2. Change of engine oil
  • 3.3.3. Air-intake system
  • 3.3.4. Oils / Greases
  • 3.3.5. Cleaning jobs
  • 3.3.6. Components
  • 3.3.7. Plan V
  • 3.3.8. Plan N
  • 3.3.9. Plan T and W
  • 3.3.10. Plan A E
  • 3.4. LUBRICATING CHART
  • 3.4.1. Lubricating chart Grease (legend)
  • 3.4.2. Filling quantities – Grease
  • 3.5. INSPECTION PLAN – OIL
  • 3.5.1. Inspection plan Oil (legend)
  • 3.5.2. Filling quantities – oil
  • 3.5.3. Filling quantities – other
  • 3.6. LUBRICANTS
  • 3.6.1. Notes on the selection of oils and greases
  • 3.6.2. Avoid mixing of different hydraulic fluids
  • 3.6.3. Oils for combustion engines and compressors
  • 3.6.4. II. Oils for hydraulic system (selection)
  • 3.6.5. III.a Oils for pump distribution gearboxes
  • 3.6.6. III.b Oils for swing gearboxes
  • 3.6.7. III.c Oils for travel gearboxes
  • 3.6.8. Greases for bearings and swing rings
  • 3.7. SERVICING WORK
  • 3.7.1. Hose line for oil and cooling liquid changes
  • 3.8. ENGINE
  • 3.8.1. Engine – Safety instructions
  • 3.8.2. Engine oil, checking the oil level / topping up
  • 3.8.3. Engine oil reservoir, checking the oil level
  • 3.8.4. Changing the engine oil
  • 3.8.5. Engine oil reservoir, changing the oil
  • 3.8.6. Replacing the oil filters
  • 3.8.7. Eliminator filter and centrifuge
  • 3.8.8. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 3.9. COOLING SYSTEM
  • 3.9.1. Radiators
  • 3.9.2. Checking cooling-liquid level
  • 3.9.3. Topping up cooling-liquid
  • 3.9.4. Cooling liquid change
  • 3.9.5. Water filter change
  • 3.10. AIR-INTAKE SYSTEM
  • 3.10.1. Main filter elements
  • 3.10.2. Safety filter element
  • 3.10.3. Air-intake lines
  • 3.10.4. Dust collection
  • 3.11. FUEL SYSTEM
  • 3.11.1. Fuel system – Safety instructions
  • 3.11.2. Replacing the fuel filters
  • 3.11.3. Fuel filters, draining water
  • 3.11.4. Fuel tank, replace breather filter
  • 3.11.5. Cleaning the fuel tanks
  • 3.12. ELECTRICAL SYSTEM
  • 3.12.1. Electrical system – Safety instructions
  • 3.12.2. Alternator – Instructions
  • 3.12.3. Floodlight projector, replacing the lamp
  • 3.12.4. Battery
  • 3.12.5. Switchgear cabinet
  • 3.13. HYDRAULIC SYSTEM
  • 3.13.1. Hydraulic system – Safety instructions
  • 3.13.2. Depressurizing the hydraulic system
  • 3.13.3. Checking the hydraulic oil level
  • 3.13.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 3.13.5. Bypass valves (hydraulic oil reservoir)
  • 3.13.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 3.13.7. Bypass valves (filter housing – cooling system)
  • 3.13.8. Breather filter
  • 3.13.9. Filter (control circuit)
  • 3.13.10. High-pressure filter for working hydraulics
  • 3.13.11. High-pressure filters for the servo circuit
  • 3.13.12. High-pressure filters for pump-flushing circuit
  • 3.13.13. High-pressure filters for feeding circuits and swing pumps
  • 3.13.14. High-pressure filters for swing circuit
  • 3.13.15. Changing the hydraulic oil
  • 3.13.16. Venting the hydraulic system
  • 3.13.17. Cleaning the hydraulic oil cooler
  • 3.13.18. Electronic excavator control
  • 3.13.19. Pressure accumulator – Emergency lowering
  • 3.14. PUMP TRANSFER GEARBOX
  • 3.14.1. Checking the gearbox oil level / Topping up with oil
  • 3.14.2. Changing the gearbox oil
  • 3.14.3. Gearbox venting
  • 3.14.4. Pre-chambers
  • 3.14.5. Pump transfer gearbox lube oil filters
  • 3.15. SWING GEARBOX
  • 3.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.15.2. Changing the gearbox oil
  • 3.15.3. Gearbox venting
  • 3.16. TRAVEL GAERBOX
  • 3.16.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.16.2. Travel gearbox – Changing the oil
  • 3.16.3. Preliminary gearbox – Draining off oil
  • 3.17. CRAWLER TRACKS
  • 3.17.1. Track tensioner
  • 3.17.2. Pressure-accumulator inspection regulations
  • 3.17.3. Checking the gas charging pressure in the pressure accumulator
  • 3.18. SWING RING
  • 3.18.1. Swing ring – Instructions
  • 3.18.2. Bearing races
  • 3.19. CENTRAL LUBRICATING
  • 3.19.1. Design
  • 3.19.2. Function
  • 3.19.3. Filling up the grease container
  • 3.19.4. Breather filter
  • 3.19.5. Checking the greasing pressure
  • 3.19.6. Unblocking a grease line
  • 3.19.7. Oilfilter for hydraulic circuit grease pump replace
  • 3.19.8. Grease filter replace (Filling the grease container)
  • 3.19.9. Grease filter replace (Grease lines)
  • 3.20. OTHER MAINTENANCE
  • 3.20.1. Engine
  • 3.20.2. Equipment
  • 3.21. LADDERS (OPTIONAL)
  • 3.21.1. Pressure-accumulator inspection regulations
  • 3.21.2. Extract from the German regulations
  • 3.21.3. Checking the gas charging pressure in the pressure accumulator
  • 3.22. ON-BOARD CRANE (OPTIONAL)
  • 3.22.1. Monitoring, warning and control elements
  • 3.22.2. Checking the on-board crane
  • 3.22.3. Drive unit
  • 3.22.4. On-board crane
  • 3.23. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 3.23.1. Putting the excavator out of operation
  • 3.23.2. Battery storage
  • 3.23.3. Recommissioning
  • 4. REPAIR WORK
  • 4.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.2. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 4.3. ELECTRICAL SYSTEM
  • 4.3.1. Assisted starting (with jumper cables) Safety instructions
  • 4.3.2. Assisted starting (with jumper cables)
  • 4.3.3. Starting the engine with jumper cables (external batteries
  • 4.4. HYDRAULIC SYSTEM
  • 4.4.1. Repair instructions
  • 4.4.2. Hydraulic hoses Instructions
  • 4.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.6. WELDING AND FLAME CUTTING WORKS – SAFETY INSTRUCTIONS
  • 5. ANNEX
  • 5.1. TROUBLESHOOTING
  • 5.1.1. Instructions on troubleshooting
  • 5.1.2. Layout of the fault table
  • 5.1.3. Possible causes
  • 5.1.4. Measures
  • 5.1.5. Section
  • 5.2. FAULT TABLES
  • 5.2.1. Combustion engine – Fault table
  • 5.2.2. Working hydraulics Fault table
  • 5.2.3. Track drive Fault table
  • 5.2.4. Swing mechnism Fault table
  • 5.2.5. Central lubricating system Fault table
  • 5.3. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4. TECHNICAL DATA
  • 5.5. ABBREVIATIONS
  • 5.6. ABBREVIATIONS
  • 6. INDEX
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