Caterpillar 6090, RH400 Hydraulic Shovel Operating Instructions 3725058
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Caterpillar 6090, RH400 Hydraulic Shovel Operating Instructions 3725058 - Image 5

Caterpillar 6090, RH400 Hydraulic Shovel Operating Instructions 3725058

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725058
  • Number of Pages: 320
  • Size: 8.2MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6090, RH400 Hydraulic Shovel
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.1.1. About this Operating Instructions
  • 1.1.2. Further machine documentation
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.4. DESIGNATED USE, UNAUTHORIZED USE
  • 1.4.1. Noise emission information
  • 1.4.2. Vibration information
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Selection and qualification of personnel basic responsibilities
  • 1.5.2. Safety instructions governing specific operational phases
  • 1.5.3. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.4. Warning of special dangers
  • 1.5.5. Gas, dust, steam and smoke
  • 1.5.6. Hydraulic equipment
  • 1.6. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.1.1. Operating Instructions, where to store it in the drivers cab
  • 2.2. FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE HYDRAULIC SHOVEL
  • 2.3.1. Hydraulic shovel layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Control and Monitoring Platform (CAMP)
  • 2.3.6. Board-Control-System (BCS)
  • 2.3.7. Demand control / Zero-flow regulation
  • 2.3.8. Automatic reset to idling
  • 2.3.9. Electrical system
  • 2.3.10. Entering and leaving the machine, Safety instructions
  • 2.3.11. Access ladder lighting
  • 2.3.12. Swinging ladder
  • 2.3.13. Folding ladder (optional)
  • 2.3.14. Emergency exit in drivers cab and escape ladder
  • 2.3.15. Switching the cab interior lighting on and off
  • 2.3.16. Switching the maintenance lights on and off
  • 2.3.17. Emergency shut-off function
  • 2.3.18. Shutting off the supply voltage (battery main switch)
  • 2.3.19. Drivers seat
  • 2.3.20. Reducing operators exposure to vibrations
  • 2.3.21. Trainers / instructors seat
  • 2.3.22. Windscreen washer
  • 2.3.23. Fire extinguisher
  • 2.3.24. Automatic fire-extinguishing system (optional)
  • 2.3.25. Harness (optional)
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.4.1. Engine 1 (LH), control and monitoring
  • 2.4.2. Engine 2 (RH), control and monitoring
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Reducing the operators exposure to noise
  • 2.5.2. Refuelling
  • 2.5.3. Back-up heating (option), filling in fuel
  • 2.5.4. Service station (tanklift)
  • 2.5.5. Switching the electrical system on and off
  • 2.5.6. Engines, emergency shut-off
  • 2.5.7. Preheating system for engine and hydraulic oil (optional)
  • 2.5.8. Fuel preheating system (optional)
  • 2.6. STARTING AND STOPPING THE ENGINES
  • 2.6.1. Starting the engines
  • 2.6.2. Starting the left-hand engine
  • 2.6.3. Starting the right-hand engine
  • 2.6.4. Engines adjusting the speed
  • 2.6.5. Starting the engines at low temperatures
  • 2.6.6. Shutting off the engines
  • 2.6.7. Shutting off the left-hand engine
  • 2.6.8. Shutting off the right-hand engine
  • 2.7. AIR CONDITIONER (OPTIONAL)
  • 2.7.1. Back-up heating drivers cab (optional)
  • 2.7.2. Back-up heating (optional)
  • 2.8. MAXIMUM MACHINE INCLINATIONS, INFORMATION
  • 2.9. TRAVELLING, SAFETY INSTRUCTIONS
  • 2.10. TRAVELLING
  • 2.10.1. Superstructure basic position
  • 2.10.2. Travelling forwards/backwards
  • 2.10.3. Superstructure holding brake
  • 2.10.4. Track parking brake
  • 2.11. TRANSPORTING THE MACHINE
  • 2.11.1. Transport – Safety instructions
  • 2.12. WORKING OPERATION – SAFETY INSTRUCTIONS
  • 2.13. WORKING OPERATION
  • 2.13.1. Before starting work
  • 2.13.2. Activating the electronic excavator control
  • 2.13.3. Swinging the superstructure
  • 2.13.4. Braking the superstructure
  • 2.13.5. Working
  • 2.13.6. Emergency lowering of the equipment
  • 2.13.7. After daily operation
  • 2.14. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 2.14.1. Securing the machine
  • 2.15. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 2.16. ON-BOARD CRANE (OPTIONAL)
  • 2.16.1. On-board crane, monitoring, warning and control elements
  • 2.16.2. On-board crane, putting into operation
  • 2.16.3. On-board crane, drive unit
  • 2.16.4. On-Board crane, blocking the boom in position of rest
  • 2.16.5. On-board crane, checking
  • 3. INSPECTION AND SERVICING
  • 3.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.2. INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD
  • 3.3. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.3.1. Plan V
  • 3.3.2. Plan N
  • 3.3.3. Plan T and W
  • 3.3.4. Plan A E
  • 3.4. LUBRICATING CHART
  • 3.4.1. Lubricating chart Grease (legend)
  • 3.4.2. Filling quantities – Grease
  • 3.5. INSPECTION PLAN – OIL
  • 3.5.1. Inspection plan Oil (legend)
  • 3.5.2. Filling quantities – oil
  • 3.5.3. Filling quantities – other
  • 3.6. LUBRICANTS / CONSUMABLES
  • 3.6.1. Notes on the selection of oils and greases
  • 3.6.2. Avoid mixing of different hydraulic fluids
  • 3.6.3. Oils for combustion engines and compressors
  • 3.6.4. II. Oils for hydraulic system (selection)
  • 3.6.5. III.a Oils for pump distribution gearboxes
  • 3.6.6. III.b Oils for swing gearboxes
  • 3.6.7. III.c Oils for travel gearboxes
  • 3.6.8. Greases for bearings and swing rings
  • 3.6.9. Fluid grease for idlers, track rollers and support rollers
  • 3.7. SERVICING WORK
  • 3.7.1. Hose line for oil and cooling liquid changes
  • 3.8. ENGINE
  • 3.8.1. Engine – Safety instructions
  • 3.8.2. Engine oil, checking the oil level / topping up
  • 3.8.3. Engine oil reservoir, checking the oil level
  • 3.8.4. Changing the engine oil
  • 3.8.5. Engine oil reservoir, changing the oil
  • 3.8.6. Replacing the oil filters
  • 3.8.7. Eliminator filter and centrifuge
  • 3.8.8. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 3.9. COOLING SYSTEM
  • 3.9.1. Radiators
  • 3.9.2. Checking cooling-liquid level
  • 3.9.3. Topping up cooling-liquid
  • 3.9.4. Cooling liquid change
  • 3.9.5. Water filter change
  • 3.10. AIR-INTAKE SYSTEM
  • 3.10.1. Main filter elements
  • 3.10.2. Safety filter element
  • 3.10.3. Air-intake lines
  • 3.10.4. Dust collection
  • 3.11. FUEL SYSTEM
  • 3.11.1. Fuel system – Safety instructions
  • 3.11.2. Replacing the fuel filters
  • 3.11.3. Fuel filters, draining water
  • 3.11.4. Fuel tank, replace breather filter
  • 3.11.5. Cleaning the fuel tanks
  • 3.12. ELECTRICAL SYSTEM
  • 3.12.1. Electrical system – Safety instructions
  • 3.12.2. Alternator – Instructions
  • 3.12.3. Electrical circuit diagrams
  • 3.12.4. Electrical system switch-cabinets
  • 3.12.5. Replacing lamps and bulbs
  • 3.12.6. Xenon floodlight projector, replacing the lamp
  • 3.12.7. Lighting systems in LED technonogy, instructions
  • 3.12.8. Battery
  • 3.12.9. Charging batteries inside the machine, safety instructions
  • 3.12.10. Switchgear cabinet
  • 3.13. HYDRAULIC SYSTEM
  • 3.13.1. Hydraulic system – Safety instructions
  • 3.13.2. Depressurizing the hydraulic system
  • 3.13.3. Checking the hydraulic oil level
  • 3.13.4. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 3.13.5. Bypass valves (hydraulic oil reservoir)
  • 3.13.6. Replacing the hydraulic oil return-flow filters (filter housing)
  • 3.13.7. Bypass valves (filter housing – cooling system)
  • 3.13.8. Breather filter
  • 3.13.9. Filter (control circuit)
  • 3.13.10. High-pressure filter for working hydraulics
  • 3.13.11. High-pressure filters for the servo circuit
  • 3.13.12. High-pressure filters for pump-flushing circuit
  • 3.13.13. High-pressure filters for feeding circuits and swing pumps
  • 3.13.14. High-pressure filters for swing circuit
  • 3.13.15. Changing the hydraulic oil
  • 3.13.16. Avoid mixing of different hydraulic fluids
  • 3.13.17. Venting the hydraulic system
  • 3.13.18. Cleaning the hydraulic oil cooler
  • 3.13.19. Electronic excavator control
  • 3.13.20. Pressure accumulator – Emergency lowering
  • 3.14. PUMP TRANSFER GEARBOX
  • 3.14.1. Checking the gearbox oil level / Topping up with oil
  • 3.14.2. Changing the gearbox oil
  • 3.14.3. Gearbox venting
  • 3.14.4. Pre-chambers
  • 3.14.5. Pump transfer gearbox lube oil filters
  • 3.15. SWING GEARBOX
  • 3.15.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.15.2. Changing the gearbox oil
  • 3.15.3. Gearbox venting
  • 3.16. TRAVEL GEARBOX
  • 3.16.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.16.2. Travel gearbox – Changing the oil
  • 3.16.3. Preliminary gearbox – Draining off oil
  • 3.17. CRAWLER TRACKS
  • 3.17.1. Track tensioner
  • 3.17.2. Pressure-accumulator inspection regulations
  • 3.17.3. Checking the gas charging pressure in the pressure accumulator
  • 3.18. SWING RING
  • 3.18.1. Swing ring – Instructions
  • 3.18.2. Bearing races
  • 3.19. CENTRAL LUBRICATING
  • 3.19.1. Design
  • 3.19.2. Function
  • 3.19.3. Filling up the grease container
  • 3.19.4. Breather filter
  • 3.19.5. Checking the greasing pressure
  • 3.19.6. Unblocking a grease line
  • 3.19.7. Oilfilter for hydraulic circuit grease pump replace
  • 3.19.8. Grease filter replace (Filling the grease container)
  • 3.19.9. Grease filter replace (Grease lines)
  • 3.20. OTHER MAINTENANCE
  • 3.20.1. Engine
  • 3.20.2. Equipment
  • 3.21. LADDERS (OPTIONAL)
  • 3.21.1. Pressure-accumulator inspection regulations
  • 3.21.2. Extract from the German regulations
  • 3.21.3. Checking the gas charging pressure in the pressure accumulator
  • 3.22. ON-BOARD CRANE, DRIVE UNIT
  • 3.22.1. On-board crane, lubricating
  • 3.22.2. On-Board crane, checking tightness of fastening bolts
  • 3.23. PUTTING THE HYDRAULIC SHOVEL OUT OF OPERATION AND RECOMMISSIONING
  • 3.23.1. Putting the hydraulic shovel out of operation
  • 3.23.2. Battery storage
  • 3.23.3. Recommissioning
  • 4. REPAIR WORK
  • 4.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.2. CONFINED SPACES – SAFETY INSTRUCTIONS
  • 4.3. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 4.4. REPAIR WORK, ENGINE
  • 4.5. HYDRAULIC SYSTEM
  • 4.5.1. Repair instructions
  • 4.5.2. Hydraulic hoses Instructions
  • 4.6. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.7. WELDING AND FLAME CUTTING WORKS – SAFETY INSTRUCTIONS
  • 4.8. DISPOSAL AT THE END OF THE SERVICE LIFE
  • 4.8.1. Dismantling and removal instructions
  • 4.8.2. Risk of deflagrations
  • 4.8.3. Risk of fire
  • 4.8.4. Disposing of the machine without polluting the environment
  • 4.8.5. Further hazardous substances
  • 4.8.6. Appropriate disposal of batteries
  • 5. ANNEX
  • 5.1. BOARD-CONTROL-SYSTEM
  • 5.1.1. BCS III, whats that
  • 5.1.2. The keys on the front side
  • 5.1.3. Other elements on the front side
  • 5.1.4. BCSIII, the start screen
  • 5.1.5. Information given on the start screen, top section
  • 5.1.6. Information given on the start screen, central section
  • 5.1.7. Information given on the start screen, lower section
  • 5.1.8. Information given on the Service screen
  • 5.1.9. Engine data screen
  • 5.1.10. Hydraulic data screen
  • 5.1.11. Lubrication data screen
  • 5.1.12. Controls adjustment data screen
  • 5.1.13. View documents screen
  • 5.1.14. Signal table screen
  • 5.1.15. Signal table screen, location
  • 5.1.16. Signal table screen, diagram
  • 5.1.17. Signal table screen, diagram configuration
  • 5.1.18. Code table screen
  • 5.1.19. BCS III, interfaces
  • 5.1.20. USB interface, data storage
  • 5.1.21. Saving data to a USB stick
  • 5.1.22. Saving data to a USB stick, continued
  • 5.1.23. Saving data to a USB stick, continued
  • 5.1.24. BCSIII, cleaning
  • 5.1.25. BCSIII, disposal
  • 5.2. TROUBLESHOOTING
  • 5.2.1. Instructions on troubleshooting
  • 5.2.2. Layout of the fault table
  • 5.2.3. Possible causes
  • 5.2.4. Measures
  • 5.2.5. Section
  • 5.3. FAULT TABLES
  • 5.3.1. Combustion engine – Fault table
  • 5.3.2. Working hydraulics Fault table
  • 5.3.3. Track drive Fault table
  • 5.3.4. Swing mechnism Fault table
  • 5.3.5. Central lubricating system Fault table
  • 5.4. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4.1. Vibration data
  • 5.5. ABBREVIATIONS
  • 5.5.1. ABBREVIATIONS
  • 5.6. TECHNICAL DATA
  • 5.7. Product Specification Sheet
  • 6. INDEX
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