Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350
Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 2
Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 3
Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 4
Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350 - Image 5

Caterpillar CM210 Continuous Miner Operation And Maintenance Manual A6474X350

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: A6474X350
  • Number of Pages: 430
  • Size: 20.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CM210 Continuous Miner
  • 1. 1. About this manual
  • 2. About this manual…………………………………………………………. 1.3
  • 3. Before starting to work ………………………………………………… 1.3
  • 4. Who is this operating manual intended for?……………………. 1.3
  • 5. What is the purpose of this operating manual?……………….. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety……………………………………………………………………. 2.3
  • 9. Personnel ………………………………………………………………….. 2.4
  • 10. Operation………………………………………………………………. 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions …………………………………………………… 2.5
  • 13. Intended use………………………………………………………….. 2.5
  • 14. Unauthorized use …………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules:………………………………………………………… 2.7
  • 17. Storage and transport……………………………………………… 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation………………………………………………………………. 2.9
  • 21. Stopping ……………………………………………………………… 2.10
  • 22. Maintenance and repair…………………………………………. 2.10
  • 23. Overview of the safety instructions ……………………………… 2.15
  • 24. Chapter 3: Storage and transport……………………………. 2.15
  • 25. Chapter 4: Installation …………………………………………… 2.15
  • 26. Chapter 5: Operation…………………………………………….. 2.16
  • 27. Chapter 6: Technical data ……………………………………… 2.31
  • 28. 3. Storage and transport
  • 29. Storage and transport……………………………………………………. 3.3
  • 30. Storage……………………………………………………………………… 3.3
  • 31. Storage of the machine and spare parts……………………. 3.3
  • 32. Long-term storage of spare components …………………… 3.4
  • 33. Transport…………………………………………………………………… 3.5
  • 34. Load units: dimensions and weights …………………………. 3.5
  • 35. Transport environment ……………………………………………. 3.8
  • 36. 4. Installation
  • 37. Installation ……………………………………………………………………. 4.3
  • 38. Points to observe prior to installation …………………………….. 4.3
  • 39. Who is allowed to carry out installation? ……………………. 4.3
  • 40. Which tools are required for installation?…………………… 4.3
  • 41. Notes on installation……………………………………………….. 4.4
  • 42. Pre-installation check list…………………………………………. 4.5
  • 43. Safety features ………………………………………………………. 4.6
  • 44. 5. Operation
  • 45. Operation ……………………………………………………………………… 5.3
  • 46. How to operate the Continuous Miner……………………………. 5.3
  • 47. Who is allowed to operate the Continuous Miner………… 5.3
  • 48. When can operation be started? ………………………………. 5.3
  • 49. Controls and indicators………………………………………………… 5.4
  • 50. Machine control system……………………………………………….. 5.19
  • 51. Red zone …………………………………………………………………. 5.33
  • 52. Safety precautions for underground operation………………. 5.38
  • 53. Tramming safety rules……………………………………………….. 5.38
  • 54. Starting procedure…………………………………………………….. 5.39
  • 55. Shutdown procedure …………………………………………………. 5.41
  • 56. Tramming the miner ………………………………………………….. 5.42
  • 57. Cutter head operation………………………………………………… 5.44
  • 58. Conveyor operation…………………………………………………… 5.45
  • 59. Scrubber motor operation ………………………………………….. 5.46
  • 60. Area and headlight operation ……………………………………… 5.46
  • 61. Fire suppression in radio remote operation ………………….. 5.47
  • 62. Conveyor raise/lower/left/right in radio remote operation .. 5.47
  • 63. Stabilizer cylinder raise/lower in radio remote operation … 5.48
  • 64. Shear up/down in radio remote operation…………………….. 5.48
  • 65. Gathering head raise/float in radio remote operation……… 5.48
  • 66. Breaker on/off in radio remote operation ……………………… 5.49
  • 67. Typical cutting sequence……………………………………………. 5.50
  • 68. Mining operations ……………………………………………………… 5.52
  • 69. Mechanical assemblies ……………………………………………… 5.57
  • 70. Hydraulic system ………………………………………………………. 5.64
  • 71. Water system …………………………………………………………… 5.96
  • 72. Electrical system ………………………………………………………. 5.108
  • 73. Instructions on the maintenance …………………………………5.143
  • 74. Important notes ……………………………………………………5.143
  • 75. Before maintenance ……………………………………………..5.143
  • 76. Torque values………………………………………………………5.144
  • 77. Lubricants, fluids and capacities …………………………….5.145
  • 78. Specific lubrication and maintenance instructions …………5.146
  • 79. Every shift……………………………………………………………5.149
  • 80. Every third shift (daily)…………………………………………..5.151
  • 81. Weekly………………………………………………………………..5.156
  • 82. Monthly……………………………………………………………….5.160
  • 83. Every three months ………………………………………………5.166
  • 84. Every six months ………………………………………………….5.169
  • 85. Adjustment procedures ……………………………………………..5.175
  • 86. Setting hydraulic pressures…………………………………….5.175
  • 87. Pilot pump circuit relief ………………………………………….5.177
  • 88. Main control valve ………………………………………………..5.179
  • 89. Port relief …………………………………………………………….5.180
  • 90. Tram track …………………………………………………………..5.182
  • 91. Tail shim ……………………………………………………………..5.187
  • 92. Chain tension ………………………………………………………5.190
  • 93. Mechanical …………………………………………………..5.190
  • 94. Grease take-up……………………………………………..5.192
  • 95. Cutter motor feedback…………………………………………..5.194
  • 96. Instructions on replacement of wear parts ……………………5.197
  • 97. Cutter head (boom) assembly………………………………..5.197
  • 98. Boom pivot pin……………………………………………………..5.201
  • 99. Shear cylinder ……………………………………………………..5.205
  • 100. Center cutter drum ……………………………………………….5.210
  • 101. End cutter drum……………………………………………………5.214
  • 102. Drum drive motor………………………………………………….5.216
  • 103. Drum drive gear case……………………………………………5.222
  • 104. Gathering head assembly ……………………………………..5.224
  • 105. Gathering head drive motor …………………………………..5.230
  • 106. Gathering head gear case……………………………………..5.235
  • 107. Gathering head foot shaft………………………………………5.241
  • 108. Gathering head lift cylinder…………………………………….5.244
  • 109. CLA…………………………………………………………………….5.247
  • 110. CLA tip replacement……………………………………………..5.250
  • 111. Tram motor………………………………………………………….5.251
  • 112. Tram primary planetary gear………………………………….5.256
  • 113. Tram secondary planetary gear ……………………………..5.259
  • 114. Tram case …………………………………………………………..5.264
  • 115. Tram reach gear set ……………………………………………..5.269
  • 116. Tram sprocket ……………………………………………………..5.277
  • 117. Tram track front idler …………………………………………….5.284
  • 118. Front idler take-up cylinder…………………………………….5.288
  • 119. Hydraulic pump ……………………………………………………5.290
  • 120. Hydraulic pump motor …………………………………………..5.293
  • 121. Scrubber fan/motor……………………………………………….5.296
  • 122. Stabilizer cylinder …………………………………………………5.299
  • 123. Swivel pin assembly……………………………………………..5.302
  • 124. Tail roller……………………………………………………………..5.304
  • 125. Conveyor chain replacement …………………………………5.306
  • 126. Duo-cone seals ……………………………………………………5.307
  • 127. Bearings ……………………………………………………………..5.313
  • 128. Bevel gears …………………………………………………………5.319
  • 129. Gears and gear failures…………………………………………5.320
  • 130. Lock wire fasteners ………………………………………………5.322
  • 131. Special fasteners………………………………………………….5.322
  • 132. Self-locking screws……………………………………………….5.322
  • 133. Locknuts ……………………………………………………………..5.323
  • 134. Component substitution…………………………………………5.324
  • 135. Superbolts …………………………………………………………..5.324
  • 136. Troubleshooting procedures ………………………………………5.329
  • 137. Typical hydraulic problems…………………………………….5.330
  • 138. Contaminants in hydraulic systems…………………………5.331
  • 139. Specific hydraulic circuits ………………………………………5.332
  • 140. Multi-function failure ………………………………………5.332
  • 141. Oil tank fill…………………………………………………….5.333
  • 142. Cutter head raise…………………………………………..5.333
  • 143. Cutter head lower………………………………………….5.333
  • 144. Gathering head raise……………………………………..5.334
  • 145. Gathering head float………………………………………5.334
  • 146. Conveyor raise ……………………………………………..5.334
  • 147. Conveyor lower …………………………………………….5.335
  • 148. Conveyor swing…………………………………………….5.335
  • 149. Stabilizer raise………………………………………………5.335
  • 150. Stabilizer lower……………………………………………..5.335
  • 151. General safety procedure for shutdown …………………. 5.336
  • 152. Excessive noise ………………………………………………….. 5.337
  • 153. Excessive heat……………………………………………………. 5.338
  • 154. Incorrect flow ……………………………………………………… 5.339
  • 155. Incorrect pressure……………………………………………….. 5.340
  • 156. Faulty operation ………………………………………………….. 5.341
  • 157. Restarting checklist……………………………………………… 5.342
  • 158. Water system……………………………………………………… 5.343
  • 159. Bearings…………………………………………………………….. 5.345
  • 160. Electrical system…………………………………………………. 5.346
  • 161. 6. Technical data
  • 162. Technical data………………………………………………………………..6.3
  • 163. Tightening torques……………………………………………………….6.5
  • 164. Permissible media ……………………………………………………….6.7
  • 165. Lubrication fluids and greases…………………………………..6.7
  • 166. 7. For your information
  • 167. For your information ………………………………………………………7.3
  • 168. Our service …………………………………………………………………7.3
  • 169. Service address ………………………………………………………7.3
Rate this product

Related products