Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221

Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221 - Image 2

Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221 - Image 3

Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221 - Image 4

Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221 - Image 5

caterpillar dp160ne 230ne lift trucks service manual scfeg j08b8 221 2

caterpillar dp160ne 230ne lift trucks service manual scfeg j08b8 221 3

Caterpillar DP160NE-230NE Lift Trucks Service Manual SCFEG-J08B8-221

$50.00

Type Of Manual: Service Manual
Manual ID: SCFEG-J08B8-221
Number of Pages: 317
Size: 20.8MB
Format: PDF

Category: Caterpillar Service Manual PDF

Model List:
- DP160NE, DP180NE, DP200NE, DP230NE

1. INTRODUCTION
2. SAFETY (ANZEN)
2.1. SAFETY INSTRUCTIONS
2.1.1. INTRODUCTION
2.1.2. PROTECTIVE GEAR
2.1.3. ORGANIZE THE WORK AREA
2.1.4. MAINTENANCE PRECAUTIONS (BEFORE STARTING TO WORK)
2.1.5. MAINTENANCE PRECAUTIONS (WHILE WORKING)
2.1.6. WHEN WORKING IN A GROUP
2.1.7. MAINTENANCE PRECAUTIONS (AFTER SERVICING)
2.1.8. MODIFICATIONS TO THE TRUCK MIGHT VOID YOUR WARRANTY
2.1.9. JACKING UP OR HOISTING THE TRUCK
2.1.10. REMOVING AND REINSTALLING TIRES AND RIMS
2.1.11. MAST INSPECTION
2.1.12. ELECTRICAL SYSTEM
2.1.13. FIRE HAZARDS
2.1.14. TRANSPORTING
2.1.15. OTHERS
2.2. BASIC SERVICING KNOWLEDGE
2.2.1. INSTALLING BEARINGS
2.2.2. O-RINGS
2.2.3. OIL SEALS
2.2.4. SNAP RINGS
2.2.5. USING LOCTITE AND THREEBOND
2.2.6. CLEANING
3. GENERAL INFORMATION
3.1. IDENTIFICATION INFORMATION
3.1.1. TRUCK MODEL CODES
3.1.2. LOCATIONS OF NAME PLATE AND LOAD CHART
3.2. SPECIFICATIONS
3.3. STANDARD BOLT TIGHTENING TORQUE
4. MAINTENANCE
4.1. LUBRICATION
4.1.1. LUBRICATION INTERVALS
4.1.2. LIST OF LUBRICANTS
4.2. PERIODIC INSPECTIONS
4.2.1. PERIODIC MAINTENANCE SCHEDULE
4.3. SERVICE DATA (16- TO 23-TON TRUCKS)
5. ENGINE SYSTEM
5.1. SPECIFICATIONS
5.1.1. GENERAL DESCRIPTION
5.1.2. FUEL SYSTEM
5.1.3. COOLING SYSTEM
5.1.4. LUBRICATION SYSTEM
5.1.5. ENGINE CONTROL SYSTEM
5.1.6. INTAKE AND EXHAUST SYSTEM
5.1.7. AIR CLEANER
5.1.8. MUFFLER
5.2. MAINTENANCE
5.2.1. TIGHTENING CYLINDER HEAD BOLTS
5.2.2. ADJUSTING VALVE CLEARANCE
5.2.3. INJECTION TIMING
5.2.4. MEASURING COMPRESSION PRESSURE
5.2.5. ADJUSTING INJECTION START PRESSURE
5.2.6. AIR CLEANER
5.2.7. FUEL SYSTEM
5.2.8. TROUBLESHOOTING GUIDE
6. DRIVE UNIT
6.1. SPECIFICATIONS
6.1.1. GENERAL DESCRIPTION
6.1.2. TORQUE CONVERTER
6.1.3. TRANSMISSION
6.1.4. TRANSMISSION CONTROL VALVE
6.1.5. MANUAL SPOOL (EMERGENCY TRAVEL SPOOL)
6.1.6. AUTOMATIC TRANSMISSION CONTROLLER (ATC)
6.1.7. POWER FLOW
6.1.8. HYDRAULIC OIL PIPING
6.1.9. PARKING BRAKE
6.1.10. PROPELLER SHAFT
6.2. DISASSEMBLY AND ASSEMBLY
6.2.1. DRIVE UNIT
6.2.2. DISASSEMBLING TORQUE CONVERTER
6.2.3. DISASSEMBLING TRANSMISSION
6.2.4. DISASSEMBLING CONTROL VALVE
6.2.5. REASSEMBLING TORQUE CONVERTER
6.2.6. REASSEMBLING TRANSMISSION
6.2.7. REASSEMBLING CONTROL VALVE
6.2.8. REASSEMBLING DRIVE UNIT
6.3. MAINTENANCE
6.3.1. HYDRAULIC OIL PRESSURE MEASUREMENT
6.3.2. STANDARD VALUES FOR MAINTENANCE
7. DRIVE AXLE
7.1. SPECIFICATIONS
7.1.1. GENERAL DESCRIPTION
7.1.2. DRIVE AXLE ASSEMBLY HUB BEARING ADJUSTMENT, PRE-COMPRESSING
7.1.3. DIFFERENTIAL
7.1.4. FINAL REDUCTION GEAR
7.1.5. WHEEL
7.2. REMOVAL AND REINSTALLATION OF FRONT WHEELS
7.2.1. FRONT WHEEL
7.3. DISASSEMBLY AND ASSEMBLY
7.3.1. DRIVE AXLE
7.4. MAINTENANCE
7.4.1. REMOVING AND REINSTALLING WHEEL ASSEMBLY
7.4.2. TROUBLESHOOTING GUIDE
7.4.3. STANDARD VALUES FOR MAINTENANCE
8. BRAKE SYSTEM
8.1. SPECIFICATIONS
8.1.1. GENERAL DESCRIPTION
8.1.2. BRAKE VALVE
8.1.3. BRAKE CALIPER
8.1.4. BOOSTER
8.1.5. DOUBLE CHECK VALVE
8.1.6. AIR GOVERNOR
8.1.7. AIR TANK
8.2. MAINTENANCE
8.2.1. REMOVAL OF WHEEL BRAKE
8.2.2. MAINTENANCE OF WHEEL BRAKE
8.2.3. MAINTENANCE OF AIR GOVERNOR
8.2.4. MAINTENANCE OF VALVES
8.2.5. REPLACING BRAKE PADS
8.2.6. AIR BLEEDING
8.2.7. INSPECTION
8.2.8. DISASSEMBLING BRAKE CALIPER
8.2.9. MAINTENANCE OF BOOSTER
9. STEERING SYSTEM
9.1. SPECIFICATIONS
9.1.1. GENERAL DESCRIPTION
9.1.2. STEERING WHEEL ASSEMBLY
9.1.3. ORBITROL
9.1.4. PRIORITY VALVE
9.1.5. STEERING CYLINDER
9.1.6. STEERING AXLE
9.2. REMOVAL AND REINSTALLATION OF REAR WHEELS
9.2.1. REAR WHEEL
9.3. DISASSEMBLY AND ASSEMBLY
9.3.1. ORBITROL
9.4. MAINTENANCE
9.4.1. MEASURING POWER STEERING OIL PRESSURE
9.4.2. ADJUSTING POWER STEERING OIL PRESSURE
9.4.3. TROUBLESHOOTING GUIDE
9.4.4. STANDARD VALUES FOR MAINTENANCE
10. HYDRAULIC SYSTEM
10.1. SPECIFICATIONS
10.1.1. GENERAL DESCRIPTION
10.1.2. OIL TANK
10.1.3. MAIN PUMP
10.1.4. CONTROL VALVE
10.1.5. VALVE CONTROL
10.1.6. LIFT CYLINDER
10.1.7. FLOW REGULATOR VALVE
10.1.8. TILT CYLINDER
10.2. DISASSEMBLY AND ASSEMBLY
10.2.1. GEAR PUMPS
10.3. MAINTENANCE
10.3.1. TEST RUN
10.3.2. TROUBLESHOOTING GUIDE
11. LOAD HANDLING SYSTEM
11.1. SPECIFICATIONS
11.1.1. GENERAL DESCRIPTION
11.1.2. OUTER AND INNER MASTS
11.1.3. CARRIAGE
11.2. MAINTENANCE
11.2.1. SHIM ADJUSTING LIFT CYLINDER ROD
11.2.2. ADJUSTING CARRIAGE HEIGHT
11.2.3. REMOVING CARRIAGE
11.2.4. REINSTALLING CARRIAGE
11.2.5. REPLACING SIDE AND END ROLLERS OF THE MAST
11.2.6. REPLACING SIDE AND END ROLLERS OF CARRIAGE
11.2.7. INSPECTING LIFT CHAINS
11.2.8. NATURAL DROP OF HYDRAULIC CYLINDERS AND HOW TO CHECK FOR IT
12. BODY ELECTRICAL SYSTEM
12.1. ELECTRIC WIRING
12.1.1. GENERAL DESCRIPTION
12.1.2. BATTERY
12.1.3. LIGHTING EQUIPMENT
12.1.4. INTERLOCK SYSTEM
12.1.5. CIRCUIT LINE NUMBER AND COLOR
12.2. WIRING DIAGRAM FOR EACH SYSTEM
13. IMPRINT
14. BACK COVER

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