Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203
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Caterpillar EP10CB-35CB Mechanical Systems Service Manual SCKEM-J22C0-203

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: SCKEM-J22C0-203
  • Number of Pages: 290
  • Size: 35.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • EP10CB, EP15CB, EP18CB, EP20CB, EP25CB, EP20LCB, EP25LCB, EP30CB, EP35CB
  • 1. FOREWORD
  • 2. GENERAL INFORMATION
  • 2.1. HOW TO USE THIS MANUAL
  • 2.1.1. Outline of This Manual
  • 2.1.2. Description
  • 2.1.3. Technical Term Definitions
  • 2.1.4. Symbols Used in Exploded Views
  • 2.2. IDENTIFICATION INFORMATION
  • 2.2.1. Model Classification Number
  • 2.2.2. Identification Number
  • 2.3. DANGER / WARNING / CAUTION AND INSTRUCTION LABELS
  • 2.3.1. Layout
  • 2.3.2. Danger / Warning / Caution Labels
  • 2.3.3. Instruction Label
  • 2.4. TRUCK SPECIFICATIONS
  • 2.5. UNIT SPECIFICATIONS
  • 2.5.1. Front Axle
  • 2.5.2. Reduction Gear and Differential Gear
  • 2.5.3. Rear Axle
  • 2.5.4. Brake System
  • 2.5.5. Steering System
  • 2.5.6. Hydraulic System
  • 3. ANZEN (SAFETY)
  • 3.1. SAFETY INSTRUCTIONS
  • 3.1.1. Introduction
  • 3.1.2. Protective Gear
  • 3.1.3. Organize the Work Area
  • 3.1.4. Maintenance Precautions (Before Starting to Work)
  • 3.1.5. Maintenance Precautions (While Working)
  • 3.1.6. When Working in a Group
  • 3.1.7. Maintenance Precautions (After Servicing)
  • 3.1.8. Modifications to the Truck Might Void Your Warranty
  • 3.1.9. Implementation of Modifications
  • 3.1.10. Jacking Up or Hoisting the Truck
  • 3.1.11. Removing and Reinstalling Tires and Rims
  • 3.1.12. Mast Inspection
  • 3.1.13. Electrical System
  • 3.1.14. Fire Hazards
  • 3.1.15. Transporting
  • 3.1.16. Others
  • 3.2. BASIC SERVICING KNOWLEDGE
  • 3.2.1. Jacking
  • 3.2.2. Towing
  • 3.2.3. Lifting
  • 3.2.4. Installing Bearings
  • 3.2.5. O-rings
  • 3.2.6. Oil Seals
  • 3.2.7. Snap Rings
  • 3.2.8. Using Loctite and ThreeBond
  • 3.2.9. Cleaning
  • 3.3. STANDARD BOLT TIGHTENING TORQUE
  • 4. MAINTENANCE
  • 4.1. LUBRICATION
  • 4.1.1. Lubrication Schedule Chart
  • 4.1.2. Lubrication and Quantity
  • 4.2. PERIODIC INSPECTIONS
  • 4.3. PERIODIC MAINTENANCE SCHEDULE
  • 4.4. PRE-OPERATION INSPECTION (DAILY INSPECTION)
  • 4.5. INSPECTION WORK
  • 4.5.1. Opening and Closing the Battery Cover
  • 4.5.2. Exchanging of Battery
  • 4.5.3. Fuse
  • 4.5.4. Replacement of Brake Fluid
  • 4.5.5. Replacement of Hydraulic Oil
  • 4.5.6. Replacement and Cleaning of Filter
  • 4.5.7. Lubrication Point
  • 4.5.8. Greasing Point
  • 4.6. SERVICE DATA
  • 5. TROUBLESHOOTING
  • 5.1. FRONT AXLE (INCLUDING FRONT WHEELS)
  • 5.1.1. Axle
  • 5.1.2. Reduction Gear and Differential Gear
  • 5.2. REAR AXLE (INCLUDING REAR WHEELS)
  • 5.3. BRAKE SYSTEM
  • 5.3.1. Service Brake
  • 5.3.2. Parking Brake
  • 5.4. STEERING SYSTEM
  • 5.5. HYDRAULIC SYSTEM
  • 5.5.1. Hydraulic Pump (Gear Pump)
  • 5.5.2. Control Valve
  • 5.5.3. Tilt Cylinder
  • 5.5.4. Relief Valve
  • 5.5.5. Lift (Mast) Cylinder
  • 5.6. LOADING SYSTEM
  • 6. REMOVAL INSTALLATION
  • 6.1. SERVICE INFORMATION
  • 6.2. SERVICE DATA
  • 6.2.1. Tightening Torque
  • 6.2.2. Adjustment Value
  • 6.3. FORK
  • 6.3.1. Removal
  • 6.3.2. Installation
  • 6.4. LIFT BRACKET
  • 6.4.1. Removal
  • 6.4.2. Installation
  • 6.4.3. Adjustment
  • 6.5. MAST
  • 6.5.1. Removal
  • 6.5.2. Installation
  • 6.6. FLOOR
  • 6.6.1. Removal
  • 6.6.2. Installation
  • 6.7. COVERS
  • 6.7.1. Removal
  • 6.7.2. Installation
  • 6.8. BATTERY
  • 6.8.1. Removal
  • 6.8.2. Installation
  • 6.9. SEAT
  • 6.9.1. Removal
  • 6.9.2. Installation
  • 6.10. BATTERY COVER
  • 6.10.1. Removal
  • 6.10.2. Installation
  • 6.11. OVERHEAD GUARD
  • 6.11.1. Removal
  • 6.11.2. Installation
  • 6.12. TILT CYLINDER
  • 6.12.1. Removal
  • 6.12.2. Installation
  • 6.13. HYDRAULIC PUMP
  • 6.13.1. Removal
  • 6.13.2. Installation
  • 6.14. HYD MOTOR
  • 6.14.1. Removal
  • 6.14.2. Installation
  • 6.15. TRV MOTOR
  • 6.15.1. Removal
  • 6.15.2. Installation
  • 6.16. FRONT TIRE
  • 6.16.1. Removal
  • 6.16.2. Installation
  • 6.17. FRONT AXLE
  • 6.17.1. Removal
  • 6.17.2. Installation
  • 6.18. HYDRAULIC OIL TANK
  • 6.18.1. Removal
  • 6.18.2. Installation
  • 6.19. COUNTERWEIGHT
  • 6.19.1. Removal
  • 6.19.2. Installation
  • 6.20. REAR TIRE
  • 6.20.1. Removal
  • 6.20.2. Installation
  • 6.21. REAR AXLE
  • 6.21.1. Removal
  • 6.21.2. Installation
  • 6.22. CONTROLLERS
  • 6.22.1. Removal
  • 6.22.2. Installation
  • 6.23. TRANSFORMER (OPTION BUILT-IN CHARGER)
  • 6.23.1. Removal
  • 6.23.2. Installation
  • 6.24. PS PUMP
  • 6.24.1. Removal
  • 6.24.2. Installation
  • 6.25. PS MOTOR
  • 6.25.1. Removal
  • 6.25.2. Installation
  • 7. FRONT AXLE
  • 7.1. SERVICE DATA
  • 7.1.1. Tightening torque
  • 7.1.2. Adjustment value
  • 7.2. CONSTRUCTION
  • 7.2.1. to 1.75 ton
  • 7.2.2. , 2.5 ton
  • 7.2.3. , 3.5 ton
  • 7.2.4. Front Axle
  • 7.2.5. Reduction Gear and Differential Gear (ASSY)
  • 7.3. FRONT AXLE ASSY
  • 7.3.1. Disassembly Drawing
  • 7.3.2. Removal
  • 7.3.3. Inspection
  • 7.3.4. Installation
  • 7.4. REDUCTION GEAR AND DIFFERENTIAL GEAR (ASSY)
  • 7.4.1. Disassembly Drawing
  • 7.4.2. Disassembly
  • 7.4.3. Assembly
  • 7.4.4. Inspection
  • 7.5. INSPECTION AND REPLACEMENT OF FRONT AXLE OIL
  • 7.5.1. Oil Level Check
  • 7.5.2. OIl Replacement and Refillment
  • 8. BRAKE SYSTEM
  • 8.1. SERVICE DATA
  • 8.1.1. Adjusting Value
  • 8.1.2. Tightening Torque
  • 8.2. SERVICE INFORMATION
  • 8.3. SERVICE BRAKE
  • 8.3.1. Construction
  • 8.3.2. Disassembly
  • 8.3.3. Inspection
  • 8.3.4. Installation
  • 8.3.5. Adjustment
  • 8.4. BRAKE PEDAL
  • 8.4.1. Layout
  • 8.4.2. Removal and Installation
  • 8.4.3. Adjustment
  • 8.4.4. Construction
  • 8.4.5. Disassembly and Assembly
  • 8.4.6. Adustment and Inspection
  • 8.5. MASTER CYLINDER
  • 8.5.1. Disassembly Drawing
  • 8.5.2. Inspection
  • 8.6. BRAKE PIPING
  • 8.6.1. Layout
  • 8.6.2. Inspection
  • 8.6.3. Adjustment
  • 8.7. PARKING BRAKE
  • 8.7.1. Layout
  • 8.7.2. Inspection
  • 8.7.3. Adjustment
  • 9. STEERING SYSTEM
  • 9.1. SERVICE DATA
  • 9.1.1. Tightening Torque
  • 9.1.2. Adjustment Value
  • 9.2. SERVICE INFORMATION
  • 9.3. STEERING LINKAGE
  • 9.3.1. Layout
  • 9.3.2. Exploded Views
  • 9.3.3. Wheel
  • 9.3.4. Gas Spring
  • 9.4. PS HYDRAULIC PIPING
  • 9.4.1. Layout
  • 9.4.2. Precautions
  • 9.5. HYDRAULIC SYSTEM
  • 9.5.1. PS Valve
  • 9.5.2. PS Correction Valve
  • 9.5.3. PS Cylinder
  • 9.5.4. PS Pump
  • 9.6. INSPECTION OF HYDRAULIC PRESSURE
  • 9.6.1. Preparation Work
  • 9.6.2. Inspection
  • 10. REAR AXLE
  • 10.1. SERVICE DATA
  • 10.1.1. Standard value
  • 10.1.2. Tightening torque
  • 10.1.3. Adjustment
  • 10.2. REAR AXLE HUB
  • 10.2.1. Disassembly
  • 10.2.2. Inspection
  • 10.2.3. Assembly
  • 10.2.4. Adjustment
  • 10.3. TIE ROD
  • 10.3.1. Disassembly
  • 10.3.2. Inspection
  • 10.3.3. Reassembly
  • 10.4. KNUCKLE, KING PIN, TIRE ANGLE SENSOR
  • 10.4.1. Disassembly
  • 10.4.2. Inspection
  • 10.4.3. Assembly
  • 10.4.4. Adjustment
  • 10.5. STEERING CYLINDER
  • 10.5.1. Disassembly
  • 10.5.2. Inspection
  • 10.5.3. Reassembly
  • 11. HYDRAULIC SYSTEM
  • 11.1. SERVICE DATA
  • 11.1.1. Hydraulic Oil and Oil Level
  • 11.1.2. Accumulator (Smooth Running System) Specification
  • 11.1.3. Adjustment Value
  • 11.1.4. Tightening Torque
  • 11.2. SERVICE INFORMATION
  • 11.3. HYDRAULIC CIRCUIT DIAGRAM
  • 11.3.1. Standard Specification
  • 11.3.2. Proportional Valve Specification
  • 11.3.3. Smooth Running System and Automatic Tilt Horizontal Stop Specifications (Optional)
  • 11.3.4. Attachment Specification
  • 11.4. HYDRAULIC PIPING
  • 11.4.1. Layout
  • 11.4.2. Piping Components
  • 11.4.3. Accumulator COMP.
  • 11.4.4. Inspection
  • 11.5. HYDRAULIC PUMP
  • 11.5.1. External View
  • 11.5.2. Service Information
  • 11.6. CONTROL VALVE
  • 11.6.1. External View
  • 11.6.2. Construction
  • 11.6.3. Removal and Reinstallation
  • 11.6.4. Disassembly and Reassembly
  • 11.7. HYD LEVER
  • 11.7.1. Standard Lever
  • 11.7.2. Single Hydraulic Lever (Optional)
  • 11.8. CYLINDERS
  • 11.8.1. Tilt Cylinder
  • 11.8.2. Lift Cylinder
  • 11.8.3. Full-Free Cylinder (2F/3F Mast)
  • 11.8.4. Bleeding
  • 11.8.5. Down Safety Valve
  • 11.9. INSPECTION AND ADJUSTMENT
  • 11.9.1. In Case of Emergency (Forks/Mast Cannot Be Lowered)
  • 11.9.2. Hydraulic Pressure Inspection and Adjustment
  • 11.9.3. Accumulator Inspection and Adjustment (Smooth Running System)
  • 11.10. OPTIONAL EQUIPMENT
  • 11.10.1. Layout
  • 11.10.2. Relief Valve
  • 12. LOADING MECHANISM
  • 12.1. SERVICE DATA
  • 12.1.1. Adjustment Value
  • 12.1.2. Standard Value for Maintenance
  • 12.1.3. Adjustment
  • 12.1.4. Tightening Torque
  • 12.2. FORK
  • 12.2.1. Inspection
  • 12.3. LIFT BRACKET
  • 12.3.1. Disassembly
  • 12.3.2. Inspection
  • 12.3.3. Adjustment
  • 12.3.4. Precautions When Assembling
  • 12.4. MAST
  • 12.4.1. Disassembly
  • 12.4.2. Inspection
  • 12.4.3. Assembly
  • 12.4.4. Adjustment
  • 12.4.5. Inspection of Natural Drop and Natural Tilt
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