Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3
Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 2
Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 3
Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 4
Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3 - Image 5

Caterpillar NOL10P, NOM10P, NOH12PH Service Manual SM20GBEPC3

$50.00

  • Type Of Manual: Service Manual
  • Manual ID: SM20GBEPC3
  • Number of Pages: 376
  • Size: 15.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • NOL10P, NOM10P, NOH12PH
  • 1. GENERAL INFORMATION AND TECHNICAL DATA
  • 1.1. Introduction
  • 1.1.1. General
  • 1.1.2. The trucks
  • 1.1.3. Genuine Parts
  • 1.1.4. Authorised service personnel.
  • 1.1.5. Symbol key
  • 1.2. Safety
  • 1.2.1. General
  • 1.2.2. Safety instructions
  • 1.2.3. Truck modification
  • 1.2.4. Lifting the truck
  • 1.2.5. Welding on truck
  • 1.3. Environmental considerations
  • 1.3.1. We respect the environment
  • 1.4. Preparations
  • 1.4.1. Service
  • 1.4.2. Troubleshooting
  • 1.5. Truck data
  • 1.5.1. Machine plates
  • 1.5.2. Safety and warning signs
  • 1.5.3. Type designation
  • 1.5.4. Truck types
  • 1.5.5. Dimensions and weights
  • 1.6. Component placement
  • 1.6.1. NOL10P
  • 1.6.2. NOM10P
  • 1.6.3. NOH12PH
  • 1.7. Component specification
  • 1.7.1. Drive motor
  • 1.7.2. Electric brake
  • 1.7.3. Gearbox
  • 1.7.4. Hydraulic unit
  • 1.7.5. Control system for traction and pump motors
  • 1.7.6. Steering servo motor
  • 1.7.7. Controller system for steering
  • 1.8. Recommended consumable materials
  • 1.8.1. Oil and grease types
  • 1.9. Standards and abbreviations
  • 1.9.1. General
  • 1.9.2. Screw types and tensile grades
  • 1.9.3. Tightening torques for screws and nuts
  • 1.9.4. Tightening torque for hydraulic couplings
  • 1.9.5. Tightening torque for banjo screws with rubber-steel washer
  • 1.9.6. Tightening torque, conversion table
  • 1.10. Code explanations
  • 1.10.1. Colour coding according to NCS
  • 1.10.2. Colour codes for wiring diagrams
  • 1.10.3. Designations for electrical components in electrical diagram
  • 1.10.4. Standard abbreviations and units
  • 1.10.5. Acronyms and abbreviations
  • 2. SPECIAL TOOLS
  • 2.1. List of tools
  • 3. SERVICE
  • 3.1. Service inspection
  • 3.1.1. Daily/Weekly inspection
  • 3.1.2. General
  • 3.1.3. First service (200 hours)
  • 3.1.4. Service intervals
  • 3.1.5. Verification of safety functions
  • 3.1.6. Check list
  • 3.2. Lubrication
  • 3.2.1. Lubrication chart, symbol chart
  • 4. CHASSIS
  • 4.1. Design and function
  • 4.1.1. Machine housing
  • 4.1.2. Overhead guard
  • 4.1.3. Battery locking
  • 4.1.4. Covers and panels
  • 4.2. Repair and maintenance instructions
  • 4.2.1. Before work is performed
  • 4.2.2. Removal and installation of the overhead guard
  • 4.2.3. Panels and housing
  • 4.2.4. Removal and installation of the battery rollers
  • 4.2.5. Dismounting and installing the presence sensor in the operators platform
  • 4.2.6. Tilt the truck before changing wheels
  • 4.2.7. Load wheel replacement, NOL10P
  • 4.2.8. Load wheel replacement, NOM10P/NOH12PH
  • 4.2.9. Adjustment of stabilising lugs, NOH12PH
  • 5. DRIVE UNIT
  • 5.1. Design and function
  • 5.1.1. Description
  • 5.1.2. Drive motor
  • 5.1.3. Gearbox
  • 5.1.4. Drive wheel
  • 5.2. Repair and maintenance instructions
  • 5.2.1. Before work is performed
  • 5.2.2. Servicing and maintenance
  • 5.3. Drive unit, NOL10P/NOM10P
  • 5.3.1. Traction motor
  • 5.3.2. Gearbox
  • 5.3.3. Drive wheels
  • 5.4. Drive unit, NOH12PH
  • 5.4.1. Drive motor
  • 5.4.2. Gearbox
  • 5.4.3. Drive wheel
  • 5.5. Diagnostics and troubleshooting
  • 5.5.1. Troubleshooting
  • 5.5.2. Troubleshooting chart
  • 6. MAST SYSTEM
  • 6.1. Design and function
  • 6.1.1. Fixation of the mast
  • 6.1.2. Operators platform
  • 6.1.3. Mast switch in mast
  • 6.2. Repair and maintenance instructions
  • 6.2.1. Before work is performed
  • 6.2.2. Operators platform
  • 6.2.3. Fork carriage
  • 6.2.4. Lift chains
  • 6.2.5. Control of initial lift stroke
  • 6.2.6. Inspection of forks
  • 6.2.7. Emergency lowering valve
  • 6.3. Diagnostics and trouble shooting
  • 6.3.1. Troubleshooting
  • 7. STEERING
  • 7.1. Design and function
  • 7.1.1. General
  • 7.1.2. Steering
  • 7.1.3. Signal path, steering
  • 7.2. Repair and maintenance instructions
  • 7.2.1. Before work is performed
  • 7.2.2. Steering wheel
  • 7.2.3. Steering servo motor
  • 7.2.4. Replacement of sensor for steering
  • 7.2.5. Installations, adjustments and testing
  • 7.3. Diagnostics and trouble shooting
  • 7.3.1. Troubleshooting
  • 8. HYDRAULIC SYSTEM
  • 8.1. Design and function
  • 8.1.1. Description, NOL10P
  • 8.1.2. Description, NOM10P/NOH12PH
  • 8.1.3. Functions
  • 8.1.4. Hydraulic diagram
  • 8.1.5. Hydraulic unit, compact (NOL10P)
  • 8.1.6. Hydraulic unit, pump motor (NOM10P/NOH12PH)
  • 8.1.7. Valve unit (NOM10P/NOH12PH)
  • 8.1.8. Tank unit with return filter (NOM10P/NOH12PH)
  • 8.1.9. Cylinders
  • 8.1.10. Conduit components
  • 8.1.11. Other components
  • 8.1.12. Hydraulic oil
  • 8.2. Repair and maintenance instructions
  • 8.2.1. Before work is performed
  • 8.2.2. General rules
  • 8.2.3. Installation
  • 8.2.4. Connections
  • 8.2.5. Dismounting and mounting of hydraulic hoses
  • 8.3. Hydraulic unit, compact (NOL10P)
  • 8.3.1. Dismounting and mounting
  • 8.3.2. Start-up
  • 8.3.3. Replacing the filter
  • 8.3.4. Changing the oil
  • 8.3.5. Checking the hydraulic oil level
  • 8.3.6. Hydraulic motor
  • 8.3.7. Pump, hydraulic unit
  • 8.3.8. Hydraulic unit valves
  • 8.4. Hydraulic unit, pump motor (NOM10P/NOH12PH)
  • 8.4.1. Removal and installation of the hydraulic unit (pump motor unit)
  • 8.4.2. Removal and installation of the pump
  • 8.4.3. Removal and installation of the motor bearing
  • 8.4.4. Start after work with the pump motor unit
  • 8.5. Valve unit (NOM10P/NOH12PH)
  • 8.5.1. Overview
  • 8.5.2. Tightening torque
  • 8.5.3. Removal and installation of valve unit
  • 8.5.4. Start after work with the valve unit
  • 8.5.5. Pressure limitation, control and setting
  • 8.5.6. Check of lowering speed
  • 8.6. Tank and filter unit (NOM10P/NOH12PH)
  • 8.6.1. General
  • 8.6.2. Replacing the air filter
  • 8.6.3. Replacing the oil filter
  • 8.6.4. Intake
  • 8.6.5. Hydraulic oil level check
  • 8.6.6. Removal and installation of the hydraulic tank
  • 8.7. Diagnostics and troubleshooting
  • 8.7.1. Troubleshooting
  • 8.7.2. Troubleshooting, hydraulics functions, NOL10P
  • 8.7.3. Troubleshooting, hydraulics functions, NOM10P/NOH12PH
  • 9. CYLINDERS
  • 9.1. Design and function
  • 9.1.1. Descriptions
  • 9.1.2. Damping
  • 9.1.3. Hose break valve
  • 9.2. Repair and maintenance instructions
  • 9.2.1. Before work is performed
  • 9.2.2. Bleeding of the hydraulic cylinders without a bleed air screw
  • 9.2.3. Bleeding of the hydraulic cylinders with air bleed screw, NO
  • 9.2.4. Work with hose break valve/lowering brake valve in cylinders
  • 9.2.5. Replace seals, lift cylinder
  • 9.3. Cylinders, NO
  • 9.3.1. Dismounting and mounting, lift cylinder
  • 9.3.2. Dismounting and mounting, initial cylinder (option)
  • 9.4. Cylinders, NOM10P/NOH12PH
  • 9.4.1. Removing and installing the free lift cylinder, DTFV mast
  • 9.4.2. Removing and installing the mast lift cylinder, TV-mast
  • 9.4.3. Removing and installing the mast lift cylinder, DTFV-mast
  • 9.4.4. Removing and installing the initial cylinder
  • 9.4.5. Aeration of the initial cylinder
  • 10. ELECTRICAL SYSTEM
  • 10.1. Introduction
  • 10.1.1. Description of components
  • 10.2. Safety
  • 10.2.1. Safety instructions
  • 10.2.2. Electronic controllers
  • 10.2.3. Safety checks
  • 10.2.4. Steering servo system
  • 10.2.5. Traction system
  • 10.2.6. Hydraulic system
  • 10.3. Design and function
  • 10.3.1. Battery replacement
  • 10.3.2. Battery capacity
  • 10.3.3. Truck computer, ATC
  • 10.4. Repair and maintenance instructions
  • 10.4.1. Before work is performed
  • 10.4.2. General operation
  • 10.4.3. Connectors in cold store
  • 10.4.4. Drive and pump control
  • 10.4.5. Steering
  • 10.4.6. Wiring diagram
  • 10.4.7. Insulation resistance
  • 10.4.8. Main controller unit ATC, operation
  • 10.4.9. Hydraulic system
  • 10.4.10. Brake system
  • 10.4.11. Traction system
  • 10.4.12. Cold resistance values
  • 10.5. Diagnostics and trouble shooting
  • 10.5.1. Error codes/Warnings
  • 11. SPEED CONTROL AND BRAKE SYSTEMS
  • 11.1. Design and function
  • 11.1.1. General
  • 11.1.2. Speed and brake control
  • 11.1.3. Electric brakes
  • 11.1.4. Brake button
  • 11.1.5. Motor brake
  • 11.2. Repair and maintenance instructions
  • 11.2.1. Before work is performed
  • 11.2.2. Speed Controller
  • 11.2.3. Brake button
  • 11.2.4. Removal and installation of the left hand control
  • 11.2.5. Electric brakes
  • 11.3. Diagnostics and trouble shooting
  • 11.3.1. Troubleshooting the brakes
  • 12. MISCELLANEOUS
  • 12.1. Stability support system, S3-1
  • 12.1.1. Speed restriction based on the steering angle, S3-1
  • 12.1.2. Activation of S3-1
  • 12.1.3. Dynamic curve control, S3-1
  • 12.1.4. Activation of S3-1 DCC
  • 12.1.5. Setting S3-1 DCC
  • 12.2. Weight and height system, S3-2
  • 12.2.1. Design and function
  • 12.2.2. Activation of S3-2
  • 12.2.3. Calibration of S3-2
  • 12.2.4. Monitoring, weight measurement
  • 12.3. Lift and running stop
  • 12.4. Walk beside, option, only NOL10P
  • 12.4.1. Design and function
  • 12.4.2. Activation
  • 12.4.3. Setting the speed
  • 12.5. Step warning
  • 12.5.1. Design and function
  • 12.5.2. Activation
  • 12.6. Double controls
  • 12.6.1. Design and function
  • 12.6.2. Maintenance and repair instructions
  • 12.6.3. Diagnostics and trouble shooting
  • 12.7. Wire guidance
  • 12.7.1. Wire guidance antenna
  • 12.7.2. Steering lock, wire guidance, NOM10P, NOH12PH
  • 12.7.3. Removing/installing the antenna
  • 12.7.4. Select setting
  • 12.7.5. Calibration
  • 12.7.6. Calibration, manual
  • 12.7.7. Trouble shooting
  • 12.8. End of Aisle
  • 12.8.1. General
  • 12.8.2. Introduction
  • 12.8.3. Installation
  • 12.8.4. Settings
  • 12.8.5. End of Aisle magnetic system troubleshooting
  • 12.9. Rail guidance
  • 12.9.1. Design and function
  • 12.9.2. Repair and maintenance instructions
  • 12.9.3. Diagnostics and trouble shooting
  • 12.10. Descent with the help of safety line, option NOM10P/NOH12PH
  • 12.11. Mast lowering NOM10P/NOH12PH
  • 12.12. Delivery mode, NOM10P/NOH12PH
  • 12.13. Mast raising, NOM10P/NOH12PH
  • 12.14. PPS, Personnel Protection System
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