Caterpillar NR14N2L to NR25N2X Operation and Maintenance Manual 621185 EN-E

$30.00

  • Type Of Manual: Operation and Maintenance Manual
  • Manual ID: 621185
  • Language: EN-E
  • Number of Pages: 183
  • Size: 21.4MB
  • Format: PDF

Product details

  • Model List:

    • NR14N2L, NR16N2L, NR14N2S, NR14N2HS, NR16N2S, NR16N2HS, NR16N2, NR16N2H, NR16N2C, NR16NHC, NR20N2H, NR20N2X, NR25N2X
  • 1. Contents
  • 2. Foreword
  • 3. How to read this manual
  • 3.1. Safety-related signs
  • 3.2. Symbols and abbreviations
  • 3.2.1. Safety symbols
  • 4. Safety instructions
  • 4.1. Safety requirements for industrial trucks
  • 4.2. Electromagnetic compatibility
  • 4.3. Non-ionizing radiation
  • 4.4. Noise
  • 4.5. Vibration
  • 4.6. Instructions for site supervision
  • 4.7. Occupational safety
  • 4.8. Requirements for the truck operator
  • 4.9. Emergency procedures
  • 4.10. Stability
  • 4.10.1. Center of gravity
  • 4.10.2. Capacity of the lift truck
  • 4.11. Work at dangerous premises
  • 4.12. Repairs and structural modifications
  • 5. Operating environment
  • 5.1. Surface requirements
  • 5.2. Bearing capacity of the floor
  • 5.3. Operating temperature
  • 5.4. Wind forces
  • 5.5. Lighting
  • 5.6. Driveways
  • 5.7. Free space
  • 5.8. Ramps
  • 5.9. Loading bridges
  • 5.10. Elevators
  • 6. General information
  • 6.1. Truck
  • 6.1.1. Intended use
  • 6.1.2. Prohibited use
  • 6.2. Identification plates on the truck
  • 6.3. Overview of the truck
  • 6.3.1. Overhead guard
  • 6.3.2. Load backrest
  • 6.3.3. Cabin (option)
  • 6.3.4. Emergency exits (cabin truck only)
  • 6.3.5. Operating devices
  • 6.3.6. Control panel
  • 6.3.7. Steering wheel
  • 6.3.8. Armrest
  • 6.3.9. Dual joystick armrest
  • 6.3.10. Display panel
  • 6.3.11. Truck operation modes
  • 6.3.12. Truck display
  • 6.3.12.1. Display control buttons
  • 6.3.12.2. Main view of the truck display
  • 6.3.12.3. Hierarchy of the truck display menus
  • 6.3.13. Pedals
  • 6.3.13.1. Accelerator pedal, operator pedal and brake pedal
  • 6.3.13.2. Dual pedal and brake pedal
  • 6.3.13.3. Pedal functionalities
  • 6.3.14. Operators seat
  • 6.3.15. Drive unit, hydraulic system and instrument panel
  • 6.3.15.1. Instrument panel
  • 6.3.15.2. Hydraulic system
  • 6.3.15.3. Drive unit
  • 6.3.16. Mast
  • 7. Assembly and commissioning
  • 8. Batteries
  • 8.1. Lead-acid batteries
  • 8.1.1. General information
  • 8.1.2. Safety signs for lead-acid batteries
  • 8.1.3. Requirements for the battery charging areas
  • 8.1.4. Charge the battery
  • 8.1.5. Measure the specific gravity of the battery water
  • 8.1.6. Battery maintenance
  • 8.1.6.1. How to clean batteries with a damp cleaning cloth
  • 8.1.6.2. How to clean batteries with high-pressure cleaning equipment
  • 8.1.6.3. Daily maintenance
  • 8.1.6.4. Weekly maintenance
  • 8.1.6.5. Monthly maintenance
  • 8.1.6.6. Annual maintenance
  • 8.1.7. Malfunctions
  • 8.1.8. Acquire a new battery
  • 8.1.9. Replace the battery
  • 8.1.9.1. Quick battery replacement
  • 8.1.10. Guide the battery connector cables
  • 8.1.11. Storage
  • 8.2. Lithium-ion batteries
  • 8.2.1. General information
  • 8.2.2. Safety signs
  • 8.2.3. Requirements for the battery charging areas
  • 8.2.4. Charge the battery
  • 8.2.4.1. Recharging a lithium-ion battery
  • 8.2.4.2. Before charging
  • 8.2.4.3. After charging
  • 8.2.4.4. Opportunity charging
  • 8.2.4.5. Battery balancing
  • 8.2.4.6. Malfunctions
  • 8.2.5. Battery maintenance
  • 8.2.5.1. Check the battery
  • 8.2.5.2. How to clean the battery
  • 8.2.6. Service and repair
  • 8.2.7. Replace the battery
  • 8.2.8. Acquire a new battery
  • 8.2.9. Storage
  • 9. Before operation
  • 9.1. Daily maintenance before operation
  • 9.2. Operator compartment adjustments
  • 9.2.1. Adjust the armrest
  • 9.2.2. Adjust the operators seat (MSG20)
  • 9.2.2.1. Adjust the operators seat suspension according to the weight of the operator (MSG20)
  • 9.2.2.2. Adjust the backrest (MSG20)
  • 9.2.2.3. Adjust the seat distance (MSG20)
  • 9.2.2.4. Clean the operators seat
  • 9.2.3. Adjust the operators seat (MSG65/MSG75)
  • 9.2.3.1. Adjust the operators seat suspension according to the weight of the operator (MSG65/MSG75)
  • 9.2.3.2. Adjust the backrest (MSG65/MSG75)
  • 9.2.3.3. Adjust the seat distance (MSG65/MSG75)
  • 9.2.3.4. Adjust the lumbar support (MSG65/MSG75)
  • 9.2.3.5. Clean the operators seat
  • 9.2.4. Seat belt
  • 9.2.5. Adjust the steering wheel
  • 9.2.6. Adjust the heater (cabin truck only)
  • 9.2.7. Open the roof window (cabin truck only)
  • 10. Operating instructions
  • 10.1. How to operate the truck
  • 10.1.1. How to enter and exit the operators compartment
  • 10.1.2. Operating position
  • 10.1.3. Operating direction
  • 10.2. How to activate the truck
  • 10.2.1. Activate the truck with a PIN code
  • 10.2.2. Deactivate the truck
  • 10.2.3. Program a new PIN code
  • 10.3. Brakes
  • 10.3.1. Service brake
  • 10.3.2. Parking brake
  • 10.4. Driving
  • 10.4.1. General driving instructions
  • 10.4.2. How to drive the truck
  • 10.4.3. Speed
  • 10.4.4. How to stop the truck
  • 10.4.5. How to park the truck
  • 10.5. General operating instructions
  • 10.5.1. Traffic rules
  • 10.5.2. How to avoid accidents
  • 10.5.3. In case the truck turns over
  • 10.6. How to handle loads
  • 10.6.1. Lifting capacity
  • 10.6.2. How to stack
  • 10.6.3. How to unstack
  • 10.6.4. Broken pallets
  • 11. Maintenance
  • 11.1. Safety instructions for maintenance
  • 11.2. Scheduled maintenance
  • 11.2.1. Daily maintenance
  • 11.2.2. Weekly checks
  • 11.2.3. Monthly maintenance
  • 11.2.4. Annual (or 1,000 h) maintenance
  • 11.2.5. Every second year (or 2,000 h) maintenance
  • 11.3. Lubricant recommendation
  • 11.3.1. Hydraulic oil
  • 11.3.2. Transmission oil
  • 11.3.3. Heavy duty grease for slewing bearing
  • 11.3.4. Pump axle splines
  • 11.3.5. Traction motor axle splines
  • 11.3.6. Mast chains
  • 11.3.7. Mast channels
  • 11.4. Order spare parts
  • 11.5. Maintenance operations
  • 11.5.1. Truck covers
  • 11.5.1.1. Remove the machinery cover
  • 11.5.1.2. Remove the front bumper
  • 11.5.1.3. Remove the floor plate
  • 11.5.1.4. Open the machinery top cover
  • 11.5.1.5. Open the instrument panel
  • 11.5.1.6. Remove the instrument panel cover
  • 11.5.1.7. Remove the control panel
  • 11.5.1.8. Remove the cup holder
  • 11.5.1.9. Remove the reach carriage cover
  • 11.5.2. Cabin covers (cabin truck only)
  • 11.5.2.1. Remove the instrument panel cover
  • 11.5.2.2. Remove the ceiling cover
  • 11.5.3. Location of the fuses in the instrument panel
  • 11.6. Hazardous waste and disposal
  • 11.7. Maintenance check list
  • 11.8. Troubleshooting
  • 12. Transportation and storage
  • 12.1. Lifting points
  • 12.1.1. Jack points
  • 12.1.2. Hoist points
  • 12.2. How to tow the truck
  • 12.2.1. Release the magnetic brake manually
  • 12.3. Transportation
  • 12.4. Storage
  • 12.4.1. Return the truck to operation
  • 12.5. Decommissioning
  • 13. Options
  • 13.1. Lifting height pre-selection
  • 13.1.1. Define the lifting height target levels
  • 13.1.2. How to unstack with the lifting height pre-selection
  • 13.1.3. How to stack with the lifting height pre-selection
  • 13.2. Sideshift and tilt centering
  • 13.2.1. Center the forks with the sideshift and tilt centering
  • 13.3. Load weight indicator
  • 13.4. Battery changing device for 2 batteries
  • 13.4.1. Remove an empty battery with the battery changing device for two batteries
  • 13.4.2. Install a charged battery with the battery changing device for two batteries
  • 14. Technical specifications
  • 14.1. Dimensions
  • 14.2. Technical data
  • 14.3. Mast heights
  • 15. Declaration of Conformity
  • 16. Index
  • 17. APPENDIX A Stickers
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