Support
Email
admin@ownersmanualpdf.net
Follow us
Caterpillar TH255C Service Manual 31200927
Caterpillar TH255C Service Manual 31200927 - Image 2
Caterpillar TH255C Service Manual 31200927 - Image 3
Caterpillar TH255C Service Manual 31200927 - Image 4
Caterpillar TH255C Service Manual 31200927 - Image 5
caterpillar th255c service manual 31200927 2
caterpillar th255c service manual 31200927 3
caterpillar th255c service manual 31200927 4
caterpillar th255c service manual 31200927 5

Caterpillar TH255C Service Manual 31200927

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 31200927
  • Number of Pages: 272
  • Size: 26.5MB
  • Format: PDF
Category:
  • Model List:

    • TH255C
  • 1. _E_TH255C_CAT_Service
  • 1.1. Effectivity Page
  • 1.2. Table of Contents
  • 1.3. Section 1 Safety Practices
  • 1.3.1. Introduction
  • 1.3.2. Disclaimer
  • 1.3.3. Operation Maintenance Manual
  • 1.3.4. Do Not Operate Tags
  • 1.3.5. Safety Information
  • 1.3.5.1. Safety Alert System and Signal Words
  • 1.3.6. Safety Instructions
  • 1.3.6.1. Personal Hazards
  • 1.3.6.2. Equipment Hazards
  • 1.3.6.3. General Hazards
  • 1.3.6.4. Operational Hazards
  • 1.3.7. Safety Decals
  • 1.4. Section 2 General Information and Specifications
  • 1.4.1. Replacement Parts and Warranty Information
  • 1.4.2. Specifications
  • 1.4.2.1. Travel Speed
  • 1.4.2.2. Hydraulic Cylinder Performance Specifications
  • 1.4.2.3. Electrical System
  • 1.4.2.4. Steering Angle Specification
  • 1.4.2.5. Engine Performance Specifications
  • 1.4.2.6. Tires
  • 1.4.3. Fluids, Lubricants and Capacities
  • 1.4.3.1. Fluids
  • 1.4.3.2. Capacities
  • 1.4.4. Maintenance Schedule
  • 1.4.4.1. ,1st 50 50 Hour Maintenance Schedule
  • 1.4.4.2. t 250, 250 500 Hour Maintenance Schedule
  • 1.4.4.3. 1500 Hour Maintenance Schedule
  • 1.4.5. Lubrication Schedule
  • 1.4.5.1. Hour Lubrication Schedule
  • 1.4.6. Thread Locking Compound
  • 1.4.7. Torque Charts
  • 1.4.7.1. SAE Fastener Torque Chart
  • 1.4.7.2. Metric Fastener Torque Chart
  • 1.4.8. Hydraulic Connection Assembly and Torque Specification
  • 1.4.8.1. Definitions
  • 1.4.8.2. Assembly Instructions for American Standard Pipe Thread Tapered Connections
  • 1.4.8.3. Assembly Instructions for British Standard Pipe Thread Tapered Connections
  • 1.4.8.4. Assembly Instructions for 37 (JIC) Flare Fittings
  • 1.4.8.5. Assembly Instructions for 45 SAE Flare Fittings
  • 1.4.8.6. Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
  • 1.4.8.7. Assembly Instructions for DIN 24 Flare Bite Type Fittings (MBTL and MBTS)
  • 1.4.8.8. Assembly Instructions for Bulkhead (BH) Fittings
  • 1.4.8.9. Assembly Instructions for O-Ring Boss (ORB) Fittings
  • 1.4.8.10. Assembly Instructions for Adjustable Port End Metric Fittings
  • 1.4.8.11. Assembly Instructions for Metric ISO 6149 Port Assembly Stud Ends
  • 1.4.8.12. Assembly Instructions for Adjustable Port End (BSPP) Fittings
  • 1.4.8.13. Assembly Instructions for Flange Connections (FL61 and FL62)
  • 1.4.8.14. Double Wrench Method
  • 1.4.8.15. FFWR and TFFT Methods
  • 1.4.8.16. Adjustable Stud End Assembly
  • 1.4.8.17. O-ring Installation (Replacement)
  • 1.5. Section 3 Boom
  • 1.5.1. Boom System Component Terminology
  • 1.5.2. Safety Information
  • 1.5.3. Two Section Boom System
  • 1.5.3.1. Boom System Description
  • 1.5.4. Boom Assembly Maintenance
  • 1.5.4.1. Complete Boom Removal
  • 1.5.4.2. Complete Boom Installation
  • 1.5.4.3. Second Boom Section Removal
  • 1.5.4.4. Second Boom Section Installation
  • 1.5.4.5. Tilt and Auxiliary Hose Replacement
  • 1.5.4.6. Tilt and Auxiliary Hose Installation
  • 1.5.4.7. Extend/Retract Cylinder Removal
  • 1.5.4.8. Extend/Retract Cylinder Installation
  • 1.5.5. Boom Wear Pads
  • 1.5.5.1. Wear Pad Inspection
  • 1.5.5.2. Wear Pad Installation and Lubrication
  • 1.5.5.3. Boom Wear Pad Lubrication
  • 1.5.6. Quick Coupler Assembly
  • 1.5.6.1. Quick Coupler Assembly Removal
  • 1.5.6.2. Quick Coupler Assembly Installation
  • 1.5.7. Forks
  • 1.5.8. Boom Prop (If Equipped)
  • 1.5.8.1. Prop Installation
  • 1.5.8.2. Prop Removal
  • 1.5.9. Emergency Boom Lowering Procedure
  • 1.5.9.1. Equipment and Supplies Required
  • 1.5.9.2. Lowering Procedure
  • 1.5.10. Troubleshooting
  • 1.6. Section 4 Cab
  • 1.6.1. Operator Cab Component Terminology
  • 1.6.2. Safety Information
  • 1.6.3. Operator Cab
  • 1.6.3.1. Operator Cab Description
  • 1.6.3.2. Serial Number Decal
  • 1.6.4. Cab Components
  • 1.6.4.1. Steering Wheel
  • 1.6.4.2. Steering Column/Valve Replacement
  • 1.6.4.3. Brake Pedal and Valve
  • 1.6.4.4. Accelerator Pedal Replacement
  • 1.6.4.5. Joystick Replacement
  • 1.6.4.6. Windshield Wiper Assembly (if equipped)
  • 1.6.4.7. Windshield Washer Assembly (if equipped)
  • 1.6.4.8. Heater System (if equipped)
  • 1.6.4.9. Heater and A/C System (if equipped)
  • 1.6.4.10. Air Filter System (if equipped)
  • 1.6.5. Cab Removal
  • 1.6.6. Cab Installation
  • 1.7. Section 5 Axles, Drive Shafts, Wheels and Tires
  • 1.7.1. Axle, Drive Shaft and Wheel Component Terminology
  • 1.7.2. Safety Information
  • 1.7.3. General Information
  • 1.7.4. Axle Assemblies
  • 1.7.4.1. Axle Serial Number Plate
  • 1.7.4.2. Axle Specifications
  • 1.7.4.3. Axle Internal Service
  • 1.7.4.4. Axle Maintenance
  • 1.7.4.5. Axle Removal
  • 1.7.4.6. Axle Installation
  • 1.7.4.7. Axle Assembly and Drive Shaft Troubleshooting
  • 1.7.4.8. Steering System Purge Procedure
  • 1.7.5. Drive Shafts
  • 1.7.5.1. Drive Shaft Inspection
  • 1.7.5.2. Drive Shaft Maintenance
  • 1.7.5.3. Drive Shaft Removal
  • 1.7.5.4. Drive Shaft Cleaning and Drying
  • 1.7.5.5. Drive Shaft Installation
  • 1.7.6. Wheels and Tires
  • 1.7.6.1. Removing Wheel and Tire Assembly from Machine
  • 1.7.6.2. Installing Wheel and Tire Assembly onto Machine
  • 1.7.7. Steering Angle Adjustment
  • 1.7.8. Brakes
  • 1.7.8.1. Brake Disc Inspection
  • 1.7.9. Towing a Disabled Machine
  • 1.7.9.1. Equipment and Supplies Required
  • 1.7.9.2. Towing Procedure
  • 1.7.9.3. Steering System Purge Procedure
  • 1.8. Section 6 Transmission
  • 1.8.1. Transmission Assembly Component Terminology
  • 1.8.2. Safety Information
  • 1.8.3. Transmission Description
  • 1.8.4. Transmission Specifications
  • 1.8.4.1. Transmission Maintenance
  • 1.8.5. Transmission Replacement
  • 1.8.5.1. Transmission Removal
  • 1.8.5.2. Transmission Disassembly
  • 1.8.5.3. Transmission Installation
  • 1.9. Section 7 Engine
  • 1.9.1. Introduction
  • 1.9.1.1. Disclaimer and Scope
  • 1.9.1.2. Component Terminology
  • 1.9.2. Engine Serial Number
  • 1.9.3. Specifications and Maintenance Information
  • 1.9.4. Engine Cooling System
  • 1.9.4.1. Surge Tank Cap
  • 1.9.4.2. Radiator/Oil Cooler Replacement
  • 1.9.5. Engine Electrical System
  • 1.9.6. Fuel System
  • 1.9.6.1. Diesel Fuel
  • 1.9.6.2. Fuel/Hydraulic Oil Tank – Prior to SN JK201000 Prior to SN JK301000
  • 1.9.6.3. Fuel Tank – SN JK201000 to Present SN JK301000 to Present
  • 1.9.6.4. After Fuel System Service
  • 1.9.7. Engine Exhaust System
  • 1.9.7.1. Exhaust System Removal
  • 1.9.7.2. Exhaust System Installation
  • 1.9.8. Air Cleaner Assembly
  • 1.9.8.1. Air Cleaner Assembly Removal
  • 1.9.8.2. Air Cleaner Assembly Installation
  • 1.9.9. Engine Replacement
  • 1.9.9.1. Engine Removal
  • 1.9.9.2. Engine Disassembly, Inspection and Service
  • 1.9.9.3. Engine Installation
  • 1.10. Section 8 Hydraulic System
  • 1.10.1. Hydraulic Component Terminology
  • 1.10.2. Safety Information
  • 1.10.3. General Information
  • 1.10.4. Specifications
  • 1.10.5. Hoses, Tube Lines, Fittings, Etc.
  • 1.10.5.1. Replacement Considerations
  • 1.10.5.2. Hose, Tube, Line and Fitting Replacement
  • 1.10.6. Hydraulic Pressure Diagnosis
  • 1.10.6.1. Pressure Checks and Adjustments
  • 1.10.6.2. Main Control Valve Pressure Checking
  • 1.10.6.3. Charge Pressure Checking
  • 1.10.6.4. Boom Function Pressure Checking
  • 1.10.6.5. Steering Pressure Checking
  • 1.10.6.6. Fan Speed Pressure and Direction Checking
  • 1.10.7. Hydraulic Schematic
  • 1.10.7.1. Prior to SN JK201000 Prior to SN JK301000
  • 1.10.7.2. SN JK201000 to Present SN JK301000 to Present
  • 1.10.8. Hydraulic Reservoir
  • 1.10.8.1. Pressurized Hydraulic Oil Fill Cap
  • 1.10.8.2. Hydraulic Oil Reservoir Draining
  • 1.10.8.3. Hydraulic Oil Reservoir Filling
  • 1.10.8.4. Hydraulic Oil Reservoir Removal/ Installation
  • 1.10.9. Hydraulic System Pump
  • 1.10.9.1. Implement Pump Removal
  • 1.10.9.2. Implement Pump Installation
  • 1.10.9.3. Pump Test
  • 1.10.10. Front Drive Motor
  • 1.10.10.1. Front Drive Motor Removal
  • 1.10.10.2. Front Drive Motor Installation
  • 1.10.11. Control Valves
  • 1.10.11.1. Main Control Valve
  • 1.10.11.2. Service Brake Valve
  • 1.10.11.3. Park Brake Valve (ANSI)
  • 1.10.11.4. Hand Brake Valve (CE AUS)
  • 1.10.11.5. Steering Orbital Valve
  • 1.10.11.6. Pilot Select Valve
  • 1.10.11.7. Inching Valve
  • 1.10.11.8. Priority Valve
  • 1.10.11.9. Steer Select Valve
  • 1.10.11.10. Quick Attach Valve
  • 1.10.11.11. Variable Speed Fan Valve
  • 1.10.12. Hydraulic Cylinders
  • 1.10.12.1. General Cylinder Removal Instructions
  • 1.10.12.2. General Cylinder Disassembly
  • 1.10.12.3. Cylinder Cleaning Instructions
  • 1.10.12.4. Cylinder Inspection
  • 1.10.12.5. General Cylinder Assembly
  • 1.10.12.6. General Cylinder Installation
  • 1.10.12.7. Steering Cylinders
  • 1.10.12.8. Hydraulic Cylinder Torque Specifications
  • 1.11. Section 9 Electrical System
  • 1.11.1. Electrical Component Terminology
  • 1.11.2. Safety Information
  • 1.11.3. Fuses and Relays
  • 1.11.3.1. Engine Compartment Relays and Fuses
  • 1.11.3.2. Cab Compartment Fuses and Relays
  • 1.11.3.3. Power Distribution Module
  • 1.11.3.4. Cab Fuses / Relays
  • 1.11.4. Electrical System Schematics
  • 1.11.4.1. Prior to SN JK200786 Prior to SN JK300163
  • 1.11.4.2. SN JK200787 to SN JK200999 SN JK300163 to SN JK300999
  • 1.11.4.3. SN JK201000 to Present SN JK301000 to Present
  • 1.11.5. Dielectric Grease Application
  • 1.11.5.1. Installation
  • 1.11.5.2. Exclusions
  • 1.11.6. Engine Start Circuit
  • 1.11.6.1. Starter
  • 1.11.7. Charging Circuit
  • 1.11.7.1. Alternator
  • 1.11.8. Battery
  • 1.11.8.1. Battery Inspection
  • 1.11.8.2. Battery Removal/Installation
  • 1.11.8.3. Battery Disconnect/Connect
  • 1.11.9. Electrical System Components
  • 1.11.9.1. Back-up Alarm
  • 1.11.9.2. Gauge Cluster
  • 1.11.10. Window Wiper/Washer
  • 1.11.10.1. Windshield Wiper Motor
  • 1.11.10.2. Rear Window or Roof Wiper Motor (if equipped)
  • 1.11.10.3. Windshield Washer Reservoir and Pump
  • 1.11.11. Cab Heater/AC and Fan
  • 1.11.11.1. Cab Heater/AC Controls
  • 1.11.12. Switches, Solenoids and Senders
  • 1.11.12.1. Ignition Key Switch
  • 1.11.12.2. Dash Switches
  • 1.11.12.3. Fuel Level Indicator and Fuel Level Sender
  • 1.11.12.4. Hourmeter
  • 1.11.12.5. Coolant Temperature Sender
  • 1.11.12.6. Oil Pressure Sender
  • 1.11.13. Load Stability Indicator System (LSI)
  • 1.11.13.1. Load Stability Indicator
  • 1.11.13.2. LSI Sensor
  • 1.11.13.3. LSI Boom Sensors
  • 1.11.13.4. LSI Modules
  • 1.11.13.5. LSI System Calibration
  • 1.11.13.6. LSI-CAN Check PT
  • 1.11.13.7. Hour – LSI UGM Calibration Check
  • 1.11.14. Analyzer (CE AUS)
  • 1.11.14.1. Hand Held Analyzer
  • 1.11.14.2. Analyzer Usage
  • 1.11.14.3. Analyzer Software – Version P1.1
  • 1.11.15. Analyzer Software Accessibility
  • 1.11.15.1. Access Level
  • 1.11.15.2. Diagnostics
  • 1.11.15.3. Machine Set-up
  • 1.11.15.4. Personalities
  • 1.11.15.5. Operator Tools
  • 1.11.15.6. Calibrations
  • 1.11.16. Diagnostic Trouble Codes (DTC) on Ground Module
  • 1.11.16.1. Gauge Fault Code Display
  • 1.11.16.2. Fault Codes
  • 1.11.17. Engine Diagnostic Trouble Code
  • 1.11.17.1. Gauge Fault Code Display
Rate this product
You may also like
Caterpillar 1204E Diesel Engine Operation and Maintenance Manual Service Manual 99799-64105

Caterpillar Service Manual PDF

Caterpillar 1204E Diesel Engine Operation and Maintenance Manual Service Manual 99799-64105

$50.00
Add to cart
Caterpillar 1204F Diesel Engine Operation and Maintenance Manual Service Manual 99799-67105

Caterpillar Service Manual PDF

Caterpillar 1204F Diesel Engine Operation and Maintenance Manual Service Manual 99799-67105

$50.00
Add to cart
Caterpillar 1204F Diesel Engine Troubleshooting Service Manual 99799-67104

Caterpillar Service Manual PDF

Caterpillar 1204F Diesel Engine Troubleshooting Service Manual 99799-67104

$50.00
Add to cart
Caterpillar 4G63, 4G64 Fuel System Supplement Service Manual 99729-85110

Caterpillar Service Manual PDF

Caterpillar 4G63, 4G64 Fuel System Supplement Service Manual 99729-85110

$50.00
Add to cart
Caterpillar 5V15D to 5V35D Mast Supplement Service Manual 99739-351S0

Caterpillar Service Manual PDF

Caterpillar 5V15D to 5V35D Mast Supplement Service Manual 99739-351S0

$50.00
Add to cart
Caterpillar 1204F Diesel Engine Systems Operation Testing and Adjusting Service Manual 99799-67103

Caterpillar Service Manual PDF

Caterpillar 1204F Diesel Engine Systems Operation Testing and Adjusting Service Manual 99799-67103

$50.00
Add to cart
Caterpillar 6D16-TL Diesel Engine Service Manual 99799-88100

Caterpillar Service Manual PDF

Caterpillar 6D16-TL Diesel Engine Service Manual 99799-88100

$50.00
Add to cart
Caterpillar 6D16 Diesel Engine Service Manual 99709-68120

Caterpillar Service Manual PDF

Caterpillar 6D16 Diesel Engine Service Manual 99709-68120

$50.00
Add to cart
Caterpillar 1.4 Liter (4G33) to 3.0 Liter (6G72) LP Gas Supplement Service Manual SENB8531

Caterpillar Service Manual PDF

Caterpillar 1.4 Liter (4G33) to 3.0 Liter (6G72) LP Gas Supplement Service Manual SENB8531

$50.00
Add to cart
Caterpillar 1204E Diesel Engine Systems Operation Testing and Adjusting Service Manual 99799-64103

Caterpillar Service Manual PDF

Caterpillar 1204E Diesel Engine Systems Operation Testing and Adjusting Service Manual 99799-64103

$50.00
Add to cart