BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000
BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 2
BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 3
BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 4
BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000 - Image 5

BT CMX60, CMX80 Electric Center Riding Pallet Truck Service Manual 302825-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 302825-000
  • : Service Manual PDF
  • Number of Pages: 268
  • Size: 3.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • CMX60, CMX80 Electric Center Riding Pallet Truck
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 5. Introduction, Service Manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General Product Information
  • 7.1. Presentation of the Rider Trucks CMX60 and CMX80.
  • 7.1.1. Intended Application of the Trucks
  • 7.1.2. Forbidden Application of the Trucks
  • 7.1.3. Truck Data
  • 7.1.4. CMX Dimensions
  • 7.1.5. Data Plate
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 9. Technical Service Data
  • 10. Ordering Spare Parts
  • 11. Contents, Section P
  • 11.1. Planned Maintenance
  • 12. Introduction, Maintenance
  • 12.1. Safe Jacking Procedure
  • 13. Service Schedule
  • 13.1. Planned Maintenance Schedule
  • 13.1.1. Services to be Performed Daily
  • 13.1.1.1. Battery Discharge Indicator with slow down
  • 13.1.1.2. Hydraulic System
  • 13.1.1.3. Frame/Sheet Metal
  • 13.1.1.4. Wheels/Tires
  • 13.1.1.5. Functions/Operations
  • 13.1.2. Services to be Performed Monthly
  • 13.1.2.1. Inspection
  • 13.1.2.2. Transmission
  • 13.1.2.3. Brakes
  • 13.1.2.4. Battery
  • 13.1.2.5. Electrical Connections
  • 13.1.2.6. Contactor Tips (NOT Sealed)
  • 13.1.2.7. Motor Brushes
  • 13.1.2.8. Drive Motor
  • 13.1.2.9. Hydraulic Reservoir
  • 13.1.2.10. Frame Lube (Lubrication Chart on page57)
  • 13.1.2.11. Pivot Points
  • 13.1.3. Services to be Performed Annually
  • 13.1.3.1. Inspection
  • 13.1.3.2. Transmission
  • 13.1.3.3. Battery
  • 13.1.3.4. Hydraulic System
  • 13.1.3.5. Brakes
  • 14. Lubrication Chart
  • 15. Oil and Grease Specifications
  • 15.1. Approved Oils and Grease
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Chassis
  • 17.1. General Information
  • 17.1.1. Removal
  • 18. Lift Frame
  • 18.1. Pull rod
  • 18.1.1. Removal
  • 18.1.2. Inspection
  • 18.1.3. Installation
  • 19. Drive Motor Mounting Points
  • 19.1. Drive Motor Brush
  • 19.1.1. Removal and Installation
  • 19.1.2. Remove
  • 19.1.3. Installation
  • 20. Drive Motor
  • 20.1. General Information
  • 21. Drive Motor Service
  • 21.1. Motor Repair
  • 21.1.1. Disassembly
  • 21.1.2. Drive End Head
  • 21.1.3. Commutator End Head
  • 21.1.4. Bearings
  • 21.1.5. Brush and Commutator
  • 21.1.6. Armature
  • 21.1.7. Frame and Field Assembly
  • 21.1.7.1. Testing
  • 21.1.7.2. Frame and Field Service Notes
  • 21.1.8. Assembly
  • 21.1.8.1. Field Coil Installation
  • 21.1.8.2. Bearing Installation
  • 21.1.8.3. After Assembly
  • 22. Transmission
  • 22.1. System Description
  • 23. Transmission Axle Seal
  • 23.1. General Information
  • 23.1.1. Removal
  • 23.1.2. Installation
  • 24. Transmission Disassembly / Assembly
  • 24.1. Disassembly
  • 25. Parking Brake System
  • 25.1. Brake Theory of Operation
  • 26. Drive Wheel
  • 26.1. Removal
  • 26.2. Installation
  • 27. Load Wheels
  • 28. Support / Swivel Wheel
  • 28.1. Stabilizing Caster
  • 28.1.1. Removal
  • 28.1.2. Inspection
  • 28.1.3. Installation
  • 28.1.4. Maintenance
  • 29. Stabilizing Caster
  • 29.1. Stabilizing Caster
  • 29.1.1. Disassembly
  • 29.1.2. Inspection
  • 29.1.3. Assembly
  • 30. Steering Control Arm
  • 30.1. Control Handle Stem
  • 30.1.1. Removal
  • 30.1.2. Installation
  • 30.1.3. Removal
  • 30.1.4. Disassembly
  • 30.1.5. Assembly
  • 30.1.6. Installation
  • 31. Steering Handle Head
  • 31.1. Control Handle Head
  • 31.1.1. Removal
  • 31.1.2. Installation
  • 32. Amp Contactor
  • 32.1. Maintenance
  • 32.1.1. Removal/Replacement of Contact Tips
  • 33. EE Contactor
  • 33.1. Maintenance
  • 33.1.1. Removal/Replacement of Contact Tips
  • 34. Battery Controller / Hourmeter / Lift Interrupt
  • 34.1. General Information
  • 34.1.1. Voltage
  • 34.1.1.1. The Contact Voltage and Current Ratings for Switching Resistive Loads.
  • 34.1.1.2. Memory Retention
  • 34.1.2. General Information
  • 34.1.2.1. Discharge Adjustment
  • 34.1.3. Reset
  • 34.1.4. Key Switch
  • 34.1.5. Hourmeter
  • 34.1.6. Battery Discharge Indicator (BDI)
  • 34.1.6.1. No Reset
  • 34.1.6.2. Reset After Break in Power
  • 34.1.6.3. No Discharge, Gauge Does Not Run Down
  • 34.1.6.4. No Lockout
  • 34.1.6.5. No Lift
  • 34.1.6.6. Early Lockout
  • 34.1.6.7. LEDs Do Not Light
  • 34.1.7. Hourmeter
  • 34.1.7.1. No Display
  • 34.1.7.2. Hourmeter Glass Icon Does Not Flash
  • 34.1.7.3. Hourmeter Glass Icon Always Flashes
  • 35. Battery Discharge Indicator / Hourmeter
  • 35.1. General Information
  • 35.1.1. Voltage
  • 35.1.2. General Information
  • 35.1.3. Key Switch
  • 35.1.4. Hourmeter
  • 35.1.5. Battery Discharge Indicator (BDI)
  • 35.1.5.1. No Reset
  • 35.1.5.2. Reset After Break in Power
  • 35.1.5.3. No Discharge, Gauge Does Not Run Down
  • 35.1.5.4. LEDs Do Not Light
  • 35.1.6. Hourmeter
  • 35.1.6.1. No Display
  • 35.1.6.2. Hourmeter Glass Icon Does Not Flash
  • 35.1.6.3. Hourmeter Glass Icon Always Flashes
  • 36. Volt 400 Amp Electrical System
  • 36.1. Electrical Panel Components
  • 36.1.1. Circuit Diagram 1(5)
  • 36.1.2. Circuit Diagram 2(5)
  • 36.1.3. Circuit Diagram 3(5)
  • 36.1.4. Circuit Diagram 4(5)
  • 36.1.5. Circuit Diagram 5(5)
  • 36.1.6. General Information
  • 36.1.7. References Information
  • 36.1.8. Key Switch S17 in the ON Position
  • 36.1.9. Brake released, S10 Brake Switch Closed
  • 36.1.10. Driving, Fork Direction
  • 36.1.11. Driving, Steer Wheel Direction
  • 36.1.12. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 36.1.13. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 36.1.14. Lifting the Forks
  • 36.1.15. Lowering the Forks
  • 36.1.16. Horn
  • 36.1.17. Prime-Trak operator off of the truck
  • 36.1.18. Prime-Trak operator on the truck
  • 36.1.19. Lift Interrupt
  • 37. Volt, 400 Amp Transistor Controller
  • 37.1. Maintenance
  • 37.1.1. Safety
  • 37.1.2. Cleaning
  • 37.1.3. Diagnostics and Troubleshooting
  • 37.1.3.1. Handset Diagnostics
  • 37.1.3.2. Troubleshooting
  • 37.1.4. Control Features
  • 37.1.5. Programmer Diagnostics
  • 37.1.6. Troubleshooting Chart
  • 37.1.7. Technical Specification
  • 37.1.8. Troubleshooting Chart Using the Handset
  • 38. Volt, 400 Amp Transistor Controller Troubleshooting
  • 38.1. Troubleshooting Chart Index
  • 39. Handset Operation
  • 39.1. Operating Modes
  • 40. Pump Motor
  • 40.1. Component Repair
  • 40.1.1. Motor Disassembly
  • 40.1.2. Drive End Head
  • 40.1.3. Commutator End Head
  • 40.1.4. Bearings
  • 40.1.5. Brush and Commutator
  • 40.1.6. Armature
  • 40.1.7. Frame and Field Assembly
  • 40.1.7.1. Testing
  • 40.1.7.2. Frame and Field Service Notes
  • 40.1.8. Assembly
  • 40.1.8.1. Field Coil Installation
  • 40.1.8.2. Bearing Installation
  • 40.1.8.3. After Assembly
  • 41. Hydraulic System
  • 41.1. Hydraulic Schematic
  • 41.1.1. Lift
  • 41.1.2. Lower
  • 41.1.3. Relief Pressure
  • 42. Prime-Trak Hydraulic System
  • 42.1. Prime-Trak Hydraulic Schematic
  • 43. Lift Pump Assembly
  • 43.1. Removal
  • 43.1.1. Relief valve
  • 43.1.2. Solenoid Operated Valve
  • 44. Prime-Trak Hydraulic Pump
  • 44.1. Removal
  • 45. Lift Cylinder
  • 45.1. Removal
  • 46. Prime-Trak Cylinders
  • 46.1. Removal
  • 47. Back Cover
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