BT IXION S 10, S 12, S 12S Service Manual 202178-040

BT IXION S 10, S 12, S 12S Service Manual 202178-040 - Image 2

BT IXION S 10, S 12, S 12S Service Manual 202178-040 - Image 3

BT IXION S 10, S 12, S 12S Service Manual 202178-040 - Image 4

BT IXION S 10, S 12, S 12S Service Manual 202178-040 - Image 5

bt ixion s 10 s 12 s 12s service manual 202178 040 2

bt ixion s 10 s 12 s 12s service manual 202178 040 3

BT IXION S 10, S 12, S 12S Service Manual 202178-040

$30.00

Type Of Manual: Service Manual
Manual ID: 202178-040
: Service Manual PDF
Number of Pages: 102
Size: 4.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- IXION S 10, S 12, S 12S

1. Return To Home Page
2. Contents
2.1. Technical data 7
2.2. Introduction Maintenance 11
2.3. Preventive maintenance 15
2.4. Oil and grease specification 21
2.5. Tools 23
2.6. Support arm chassis 27
2.7. Electric drive motor 31
2.8. Drive unit/gear 37
2.9. Electro magnetic brake 43
2.10. Steering 47
2.11. Electrical systems 53
2.12. Hydraulic system 83
2.13. Battery charger (Inbuilt) 85
2.14. Control/computer equipment 89
3. Technical data
4. Introduction Maintenance
4.1. Safety regulations with maintenance work
4.1.1. WARNING
4.1.2. WARNING
4.1.3. WARNING
4.1.4. CAUTION
4.2. Cleaning and washing
4.2.1. External cleaning
4.2.2. Cleaning the motor compartment
4.2.3. Electrical components
4.3. Safe lifting
4.3.1. WARNING
5. Preventive maintenance
5.1. Maintenance schedule
5.1.1. Pos. No.
5.1.2. Work to carry out
5.2. Lubrication schedule
5.2.1. Service point
5.2.2. Interval/Running hours
5.2.3. Lubricant
6. Oil and grease specification
6.1. Lubticant
6.2. Specification
6.3. Application area
6.4. Super Seal connectors
6.4.1. Application
6.4.2. AMP connectors
6.4.2.1. Application
6.4.3. Other tools
6.4.3.1. Application
7. Support arm chassis
7.1. General
7.2. Main components
7.3. Maintenance
7.4. Adjustment of the support arm width
7.4.1. Warning
7.5. Exchange of support arms
8. Electric drive motor
8.1. Component parts
8.1.1. Description
8.1.2. Dismantling of motor from truck
8.1.3. Assembling
8.2. Service/Repairs
8.2.1. Dismantling of motor
8.2.2. Assembling of motor
8.2.3. Cleaning
8.3. Technical data
8.3.1. Type of machine
8.3.2. S10/12, S12S
9. Drive unit/gear
9.1. Component parts
9.1.1. Description
9.1.2. Technical data
9.1.2.1. Type of truck
9.1.2.2. S10/12, S12S
9.2. Leakage from top cover
9.3. Changing of the drive shafts sealing ring
9.3.1. Dismantling
9.3.2. Assembling
10. Electro magnetic brake
10.1. Main components of the brake
10.2. Maintenance
10.2.1. Basic Adjustment of gap
10.2.2. Exchange of brake disc
11. Steering
11.1. Component parts, tiller arm
11.1.1. Description
11.2. Adjustments
11.2.1. Adjusting of brake microswitch
11.3. Tiller arm handle
11.3.1. Description
11.3.2. Dismantling/Assembling
11.3.2.1. Changing of signal button/switch (9, 10)
11.3.2.2. Changing of lift/lowering button (13)
11.3.2.3. Changing of pushbutton (16)
12. Electrical systems
12.1. Electrical parts
12.2. List of symbols and electrical wiring diagram
12.2.1. Description
12.2.2. Function
12.2.3. Electrical diagram 1(5)
12.2.4. Electrical diagram 2(5)
12.2.5. Electrical diagram 3(5)
12.2.6. Electrical diagram 4(5)
12.2.7. Electrical diagram 5(5)
12.3. Functional description
12.3.1. Starting the truck
12.3.2. Driving
12.3.3. Neutral speed reduction
12.3.4. Picture 3
12.3.5. Neutral speed reduction on slopes
12.3.6. Braking
12.3.7. Lifting the forks
12.3.8. Lowering the forks
12.3.9. Horn
12.4. Hour meter
12.5. Fault codes
12.5.1. Driver parameters
12.5.1.1. Parameter
12.5.2. Service parameters
12.5.2.1. Parameter
12.5.3. Parameter description
12.5.3.1. Parameter 1
12.5.3.2. Parameter 2
12.5.3.3. Parameter 3
12.5.3.4. Parameter 4
12.5.3.5. Parameter 5
12.5.3.6. Parameter 10
12.5.3.7. Parameter 14
12.5.3.8. Parameter 20
12.5.3.9. Parameter 21
12.5.3.9.1. Function
12.5.3.9.2. Battery (Ah)
12.5.3.9.3. WARNING
12.5.3.10. Parameter 25
12.5.3.11. Parameter 28
12.5.3.12. Parameter 39
12.5.3.13. Service display
12.5.3.13.1. Flashing symbol
12.5.3.13.2. Displayed data
12.5.3.13.3. Segment
12.5.3.13.4. Function
12.5.3.13.5. Segment
12.5.3.13.6. Function
12.5.3.13.7. Segment
12.5.3.13.8. Function
12.5.3.13.9. Segment
12.5.3.13.10. Function
12.6. Part numbers
12.7. Transistor panel
12.7.1. General
12.8. Diagnostic and troubleshooting
12.8.1. Error codes and troubleshooting
12.8.1.1. STATUS LED
12.8.1.2. Handheld terminal display
12.8.1.3. Explanation
12.8.1.4. Possible cause
12.8.2. Resetting errors
12.8.2.1. Reset when
12.8.3. Safety
12.8.3.1. WARNING
12.9. Technical specifications Curtis 1243
12.9.1. Explanation
13. Hydraulic system
13.1. Hydraulic diagram and components
13.1.1. Main components
13.1.1.1. Description
13.1.2. Description
13.1.2.1. Lift
13.1.2.2. Lowering
13.1.2.3. Operating pressure
13.1.2.4. Relief valve
13.1.2.5. Pressure switch
14. Battery charger (Inbuilt)
14.1. General
14.2. Charging
14.3. Troubleshooting and service
14.4. Technical data
14.5. Charging settings
14.5.1. Freely ventilated batteries
14.5.1.1. Batterysize
14.5.1.2. Output current
14.5.1.3. I2 current
14.5.1.4. Max current maintenance
14.5.2. Valve regulated batteries
14.5.2.1. Batterysize
14.5.2.2. Output current
14.5.2.3. I2 current
14.5.2.4. Max current maintenance
15. Control/computer equipment
15.1. General
15.1.1. Production mode
15.2. Connection
15.3. Layout
15.3.1. Main window
15.3.2. Nodes
15.3.2.1. Icons
15.3.2.1.1. Description
15.3.3. Tool buttons
15.3.4. Information window
15.3.5. Status bar
15.4. Function
15.4.1. Connection
15.4.2. Disconnection
15.4.3. Downloading program
15.4.3.1. Normal downloading
15.4.3.2. Downloading in old versions of logic card
15.4.3.3. Emergency downloading
15.4.4. Truck report
15.4.5. Parameters
15.4.6. Diagnostics
15.4.6.1. Analogue
15.4.6.2. Temperature
15.4.6.3. Digital
15.4.7. User settings
15.4.8. Other functions
15.4.8.1. Save to file
15.4.8.2. Download from file
15.4.8.3. Reset CAN adapter
15.4.8.4. Delete error code log
15.4.8.5. Reset hour meter
15.4.8.6. Read error code log
15.4.8.7. Adjust date and time
15.4.8.8. Adjusting the hour meter on older cards
15.4.9. Help
15.4.9.1. About TruckCom
15.4.9.2. Link
15.4.10. Exit
15.5. Specifications
15.5.1. CAN interface
15.5.1.1. Description
15.5.2. Installation
15.5.3. To uninstall

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