BT LT 2200-6, LT 2200-8 Service Manual 173666-040

BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 2

BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 3

BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 4

BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 5

bt lt 2200 6 lt 2200 8 service manual 173666 040 2

bt lt 2200 6 lt 2200 8 service manual 173666 040 3

BT LT 2200-6, LT 2200-8 Service Manual 173666-040

$30.00

Type Of Manual: Service Manual
Manual ID: 173666-040
: Service Manual PDF
Number of Pages: 190
Size: 11.6MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LT 2200-6, LT 2200-8

1. Introduction to BTs Service Manual
2. Contents Master Service Manual (MSM)
2.1. Valid from serial number
2.2. Serial No
2.3. Document list
2.3.1. Section
2.3.2. Document
3. Contents, M
3.1. Truck information
4. Operators manual
4.1. Valid from serial number
4.2. Serial No
4.3. General
4.3.1. Issued operators manuals
5. General product information
5.1. Valid from serial number
5.1.1. Serial No
5.2. Presentation of the truck
5.2.1. CAUTION
5.2.2. Intended application of the truck
5.2.3. Forbidden application of the truck
5.3. Truck data
5.3.1. Truck type
5.3.2. LT 2200
5.3.3. LT 2200-8
5.4. Truck dimensions
5.4.1. LT 2200-8
5.4.2. LT 2200
5.4.3. Measurement in mm
5.4.4. Measurement in mm
5.5. Identification plate CE
5.6. Identification plate CE ASME
5.7. Identification plate ASME
5.8. Modification plate
5.9. Main components
5.9.1. Tiller arm The truck can be controlled by the operator standing on the rideon platform or wa…
5.9.2. Identification plate With model designation, serial number, year of manufacture, weight witho…
5.9.3. Protective gates A higher speed of 9,5 km/h is possible with the gates folded out, while the …
5.9.4. Covers Easily opened and removable which allows good access when servicing.
5.9.5. Drive unit with brake Suspended drive unit with two stage electromagnetic brake, drive motor,…
5.9.6. Hydraulic unit Pump motor, pump, valves and oil tank integrated in a compact unit.
5.9.7. Platform Folding rideon platform which automatically folds up when not loaded.
5.9.8. Platform switch Switch for control of the speed range and brake function.
5.9.9. Support castor wheels Two support castor wheels to ensure stability. Fitted with rubber guard…
5.9.10. Electric panel Can be swung, which provides good access when servicing. 24 volt electrical s…
5.9.11. Lift cylinders Located along the sides of the truck.
5.9.12. Fork carriage The forks are held horizontal by a link system. The fork carriage requires no …
5.9.13. Serial number Serial number plate fitted to the chassis. Partly hidden by the emergency disc…
5.9.14. Emergency disconnector and battery connector The battery is charged via the permanently fitt…
5.9.15. Battery 24 V with different Ah values. Stands on rollers to facilitate replacement.
5.10. Warning and information plates and symbols
5.10.1. Signal/Horn
5.10.2. Hydraulic control Lower
5.10.3. Hydraulic control Lift
5.10.4. Travel direction
5.10.5. Hydraulic oil filling
5.10.6. Lifting points
5.10.7. Serial number
5.10.8. Identification plate
5.10.9. Modification plate
6. Technical data
6.1. Valid from serial number
6.1.1. Serial No
6.2. LT 2200
6.2.1. Drive motor
6.2.2. Transmission/drive gear
6.2.3. Hydraulic system
6.2.4. Batteries
6.2.5. Driving speed
6.2.6. Lifting-/lowering speed
6.2.7. Power consumption
7. Ordering Spare Parts
8. Quality Parts
8.1. Valid from serial number
8.2. Serial No
8.3. Issued Quality Parts
8.3.1. Serial No
8.3.2. Order number
9. Recommended Spare Parts (RSP)
9.1. Valid from serial number
9.2. Serial No
9.3. Issued RSP
9.3.1. Version
9.3.2. Serial No
10. Contents, P
10.1. Preventive Maintenance
11. Introduction, maintenance
11.1. Safety regulations with maintenance work
11.1.1. WARNING
11.1.2. WARNING
11.1.3. WARNING
11.1.4. CAUTION
11.2. Cleaning and washing
11.2.1. External cleaning
11.2.2. Cleaning the motor compartment
11.2.3. Electrical components
11.3. Safe lifting
11.3.1. WARNING
12. Preventive maintenance
12.1. Valid from serial number
12.1.1. Serial No
12.2. Service schedule
12.2.1. Pos. nr.
12.2.2. Work to carry out
12.3. Lubrication chart
12.3.1. Service point
12.3.2. Interval/Running hours
12.3.3. Lubricant
13. Oil and grease specification
13.1. Valid from serial number
13.1.1. Serial No
13.2. Lubricant
13.3. Specification
13.4. Application area
13.4.1. > – 15C
13.4.2. < – 15C
14. Contents, S
14.1. Service instructions
15. Electric drive motor
15.1. Valid from serial number
15.2. Serial number
15.3. General
15.3.1. Mechanical construction
15.3.2. Special tools
15.4. Removal/Refitting
15.4.1. Removing the motor from the truck
15.4.2. Re-assembly
15.5. Service/Repairs
15.5.1. Cleaning
15.5.2. Removal of motor
15.5.3. Refitting of motor
15.5.4. Armature bearings
15.5.5. Carbon brushes and brush holder
15.5.6. Commutator
15.6. Storage/Transport
15.6.1. Storage
15.6.2. Grease specification
15.6.3. Component
16. Mechanical drive gear unit
16.1. Valid from serial number
16.1.1. Serial No
16.2. General technical description
16.2.1. Technical data
16.2.2. Gear components
16.2.3. Special tools
16.3. Removing the gear from the truck
16.4. Change of seal on the drive shaft
16.5. Reconditioning of the gear
17. Electromagnetic parkingbrake
17.1. Valid from serial number
17.1.1. Serial No
17.2. General
17.3. Function
17.3.1. Releasing the brake
17.3.2. Braking
17.4. Maintenance
17.4.1. Adjustment of gap
17.4.2. Exchange of brake disc/magnetic coil
17.4.3. Check/adjustment of the braking force
18. Electrical system
18.1. Valid from serial numbers
18.2. Serial number
18.3. Electrical panel
18.4. List of symbols
18.4.1. Description
18.4.2. Function
18.4.3. List of symbols for logic card
18.5. Electrical diagram
18.5.1. Electrical diagram, standard 1/3
18.5.2. Electrical diagram, EU gates 2/3
18.5.3. Electrical diagram, safety gates 3/3
18.6. Operating description
18.6.1. General
18.6.2. Description
19. Electrical system
19.1. Valid from serial number
19.2. Serial number
19.3. Electrical panel
19.4. List of symbols
19.4.1. Description
19.4.2. Function
19.4.3. Electrical diagram 1/5
19.4.4. Electrical diagram 2/5
19.4.5. Electrical diagram 3/5
19.4.6. Electrical diagram 4/5
19.4.7. Electrical diagram 5/5
19.5. Description of function
19.5.1. General
19.6. Description
19.6.1. Ignition switch S17 in the ON position
19.6.2. Tiller arm in driving position, S10 in the On position
19.6.3. Driving in the fork direction
19.6.4. Driving in the steer wheel direction
19.6.5. Load dependent current limit
19.6.6. S59 Activation range
19.6.7. Reverse/motor brake, fork direction to steer wheel direction
19.6.8. Reverse/motor brake, steer wheel direction to fork direction
19.6.9. Safety reversing function
19.6.10. Lifting the forks
19.6.11. Lowering the forks
19.6.12. Horn
19.6.13. Switch operation for the platform and gates
20. Electrical system
20.1. Valid from serial number
20.2. Serial number
20.3. Electrical panel
20.4. List of symbols
20.4.1. Description
20.4.2. Function
20.4.3. List of symbols for the logic card A1
20.5. Electrical diagrams
20.5.1. Electrical diagram, standard
20.5.2. Electrical diagram, EEC-gates
20.5.3. Electrical diagram, safety gates
20.6. Description of function
20.6.1. General
20.6.2. Ignition switch, S17 ON
20.6.3. Driving
20.6.4. Driving forwards, direction of the forks, first speed stage
20.6.5. Reversing, direction of the drive wheel, first speed stage
20.6.6. Driving forwards or reversing, second speed stage
20.6.7. Driving forwards or reversing, third speed range
20.6.8. Reversing/ motor brake
20.6.9. Safety reversing
20.6.10. Lifting the forks
20.6.11. Lowering the forks
21. Electrical system
21.1. Valid from serial number
21.2. Serial number
21.3. Electrical panel
21.4. List of symbols
21.4.1. Description
21.4.2. Function
21.4.3. Electrical diagram 1/5
21.4.4. Electrical diagram 2/5
21.4.5. Electrical diagram 3/5
21.4.6. Electrical diagram 4/5
21.4.7. Electrical diagram 5/5
21.5. Description of function
21.5.1. General
21.5.2. Description
21.5.3. Ignition switch S17 in ON position
21.5.4. Tiller arm in driving position, S10
21.5.5. Driving, direction of the forks
21.5.6. Driving, steer wheel direction
21.5.7. Switch function for platform (option)
21.5.8. Load dependent current limit
21.5.9. S59 Activation range
21.5.10. Reversing/motor brake, fork direction to steer wheel direction
21.5.11. Reversing/motor brake, steer wheel direction to fork direction
21.5.12. Safety reversing function
21.5.13. Lifting the forks
21.5.14. Lowering the forks
21.5.15. Horn
22. Volt-/battery indicator
22.1. Valid from serial number
22.1.1. Serial No
22.2. General
22.3. Electrical
22.3.1. Voltage
22.4. Battery Controller
22.4.1. General
22.4.2. Reset
22.4.3. Keyswitch
22.4.4. Hourmeter
22.5. Trouble shooting
22.5.1. Battery Discharge Indicator
22.5.2. Hour meter
23. Transistor panel
23.1. Valid from serial number
23.2. Serial number
23.3. General
23.3.1. Construction
23.3.2. Operation
23.4. Technical specification
23.4.1. Characteristics
23.5. Settings and indications
23.5.1. Connection pin 23
23.5.2. Rotor current
23.5.3. Shunt field current
23.5.4. S2s position
23.5.5. Ramp time
23.5.6. LED No.
23.5.7. Normal status
23.5.8. Explanation
23.6. Maintenance
23.6.1. Watchdog
23.6.2. Adjusting the current limit
23.6.3. Trouble shooting
23.6.4. Main transistor check
23.6.5. Check the transistor regulators safety circuit
24. Transistor panel
24.1. Valid from serial number
24.2. Serial number
24.3. General
24.3.1. Characteristics and functions
24.4. Connections
24.4.1. Connection pin
24.4.2. Connection
24.4.3. Connection to the control circuits
24.5. Technical specification
24.5.1. Description
24.6. Parameters
24.6.1. Parameter (1307-display)
24.6.2. Std. value
24.6.3. Description
24.6.4. Mode 1 and 2
24.7. Diagnostics and trouble shooting
24.7.1. Trouble shooting
24.7.2. Error codes
24.7.3. Testing circuits for error detection
24.8. Maintenance
24.8.1. Safety
24.8.2. Cleaning
24.9. Curtis 1307 hand terminal
24.9.1. Function
24.10. Using the hand terminal
24.10.1. Using the PROGRAM mode, checking and adjusting parameters
24.10.2. Using SPECIAL PROGRAM mode
24.10.3. Using TEST mode
24.10.4. Using DIAGNOSTICS mode
24.10.5. Using SPECIAL DIAGNOSTICS mode
25. Electronic card, drive/multi function
25.1. Valid from serial number
25.2. Serial number
25.3. General
25.4. Components
25.4.1. Connection/adjustments
25.4.2. Connections for inputs and outputs
26. Electronic card drive/multi function
26.1. Valid from serial number
26.2. Serial number
26.3. General
26.4. Components
26.4.1. Connections/adjustments
26.4.2. Connections for inputs/outputs
27. Hydraulic/pneumatic system
27.1. Valid from serial number
27.2. Serial number
27.3. General
27.4. Hydraulic chart and list of symbols
27.4.1. List of Symbols
27.5. Operating description
27.5.1. Lifting the forks
27.5.2. Lowering the forks
27.5.3. Switch, S59
27.6. Adjustments
27.6.1. Adjusting the pressure limit valve
28. PTfirst2.GB.pdf
28.1. Master Service Manual Product family PT
28.1.1. LT 2200-6 LT 2200-8
28.1.2. C-code revision 2

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