BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040
BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 2
BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 3
BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 4
BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 5

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 258944-040
  • : Service Manual PDF
  • Number of Pages: 190
  • Size: 6.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • LWE140, LWE160, LWE180, LWE200, LWE250
  • 1. Table of contents
  • 2. General introduction
  • 2.1. How to use the manual
  • 2.2. Warning symbols
  • 2.3. Pictogram
  • 2.3.1. Screws/nuts
  • 3. General safety rules
  • 3.1. Safety while working
  • 3.2. Electrical system
  • 3.3. Safe lifting
  • 4. Installation
  • 4.1. General
  • 4.2. Battery installation
  • 4.2.1. Battery installation safety
  • 4.2.2. Install battery
  • 4.3. Programming PIN codes
  • 4.3.1. Standards for PIN codes
  • 4.4. Setting the parameters
  • 4.4.1. Adjusting the parameters for collision sensor (option)
  • 4.4.1.1. Collision sensor parameters 105 and 106
  • 4.4.1.2. Programming PIN for resetting the truck
  • 4.4.2. Adjusting the parameters for the battery and battery charger
  • 4.4.3. Parameter 107 – battery size
  • 4.4.3.1. Table for LWE140, 160, 180, 200
  • 4.4.3.2. Table for LWE200 with platform and LWE250
  • 4.4.3.3. Verifying the parameter adjustment for free ventilated batteries (Lead/acid batteries)
  • 4.4.3.4. Verifying the parameter adjustment for valve controlled batteries (Hawker/Exide)
  • 4.5. Function and safety check
  • 5. Maintenance
  • 5.1. General
  • 5.2. Service intervals
  • 5.3. Maintenance chart
  • 6. Functions and parameters
  • 6.1. General
  • 6.2. Function description
  • 6.2.1. Symbols on key pads and display
  • 6.3. Principle functions
  • 6.4. Timer
  • 6.5. Parameters
  • 6.5.1. General
  • 6.5.2. Show parameters
  • 6.5.3. Enter the parameters
  • 6.5.4. Driver parameters
  • 6.5.4.1. Factory installed driver parameters
  • 6.5.5. Service parameters
  • 6.5.6. Factory parameters
  • 7. Troubleshooting
  • 7.1. General
  • 7.1.1. Software compatibility
  • 7.2. Emergency travel mode
  • 7.3. Troubleshooting methods
  • 7.3.1. Troubleshooting general introduction
  • 7.3.2. Completed troubleshooting
  • 7.4. Error code history
  • 7.5. Error code system
  • 7.6. Error codes
  • 7.7. Troubleshooting diagram
  • 7.7.1. The truck cannot be driven
  • 7.7.2. The truck can only be driven at reduced speed
  • 7.7.3. The truck can be driven but behaves abnormally
  • 7.7.4. The truck can be driven but lacks certain functions.
  • 7.7.4.1. Software compatibility
  • 7.7.4.2. Matrix for hardware compatibility
  • 7.7.5. Faulty hydraulic functions
  • 7.8. Built-in test function
  • 7.9. Status of digital inputs/outputs
  • 7.9.1. Test function 9 – Transistor regulator
  • 7.9.2. Test function 10 – Logic card
  • 7.9.3. Test function 12 – Expansion unit SEU (optional).
  • 7.10. Display test function
  • 8. Chassis 0000
  • 8.1. General
  • 8.2. Disassemble the drive unit from the fork frame
  • 8.3. Removing the platform
  • 8.4. Change of damper for castor cradle
  • 8.5. Changing the springs and cylinder for the castor cradle
  • 9. Fork frame 0380
  • 9.1. Components
  • 10. Electrical drive motor 1700
  • 10.1. Components
  • 10.2. Remove motor from truck
  • 10.3. Fitting the tempreature sensor
  • 10.4. Tightening torque Drive motor
  • 10.5. Cleaning
  • 11. Drive unit/gear 2550
  • 11.1. General
  • 11.2. Components
  • 11.3. Remove the gear from the truck
  • 12. Brake 3180
  • 12.1. Components
  • 12.2. Release of brakes
  • 13. Drive wheel 3530
  • 13.1. Changing drive wheel
  • 14. Castor wheel 3540
  • 14.1. Components
  • 14.2. Castor wheel mounting
  • 14.3. Changing castor wheel
  • 14.4. Changing castor wheel cradle
  • 14.5. Changing springs
  • 14.5.1. Removing springs
  • 14.5.2. Fitting the spring
  • 15. Fork Wheel 3550
  • 15.1. Changing climber wheel
  • 15.2. Support arm wheel 3550
  • 16. Tiller arm 4000
  • 16.1. Components in tiller arm
  • 16.2. Removing tiller arm
  • 16.3. Changing gas suspension
  • 16.4. Changing the safety sensor
  • 16.4.1. Dismantling
  • 16.4.2. Assembly
  • 16.5. Components in tiller arm handle
  • 16.5.1. Removing the tiller arm handle
  • 16.5.2. Replacing the logic card
  • 16.5.3. Changing signal button/switch
  • 16.5.4. Changing raising/lowering button.
  • 16.5.5. Changing push button
  • 16.5.6. Changing the lifting control lever – from front to back
  • 16.5.7. Changing a switch for safety reversing
  • 17. Electrical components
  • 17.1. Changing wiring harness
  • 17.1.1. Changing the wiring harness to the transistor regulator
  • 17.2. Replacing the transistor regulator
  • 17.3. Lift height limit sensor B61
  • 17.3.1. Replacing sensor B61
  • 17.3.2. Adjusting sensor B61
  • 18. Hydraulic system 6000
  • 18.1. General
  • 18.2. Hygiene when working on hydraulics
  • 18.2.1. Washing
  • 18.2.2. Packaging
  • 18.2.3. Handling
  • 18.2.4. Storage
  • 18.2.5. Carrying out work
  • 18.3. Hydraulic system components LWE140, LWE160, LWE180
  • 18.4. Hydraulic system components for LWE200 and LWE250
  • 18.5. Fitting the tube connection
  • 18.6. Hydraulkopplingar 6230
  • 18.6.1. Quick change connector
  • 18.6.1.1. Assembling the quick change connector
  • 18.7. Adjusting the pressure-limiting valve
  • 18.8. Removing the hydraulic unit
  • 18.9. Tightening the torque for the hydraulic unit
  • 19. Accessories
  • 19.1. Spider expansion unit
  • 19.2. TLS – Truck log system
  • 19.3. ID unit
  • 19.4. Toyota Wireless Information System T.W.I.S.
  • 19.5. Intergrated battery charger
  • 19.5.1. Technical data
  • 19.5.2. Battery charging
  • 19.5.2.1. Main charge
  • 19.5.2.2. Uneven charging
  • 19.5.2.3. Charging complete
  • 20. Appendix
  • 20.1. General
  • 21. Technical data
  • 21.1. LWE140, LWE160, LWE180, LWE200, LWE250
  • 22. General tightening torques
  • 22.1. Galvanised, non-oiled bolts
  • 22.2. Untreated, oiled bolts
  • 23. Tools
  • 23.1. MQS connectors
  • 23.2. AMP connectors
  • 23.2.1. AMP Connectors, 040 series
  • 23.3. Molex connectors
  • 23.4. Grease guns
  • 23.5. Other tools
  • 24. Oil and grease specification
  • 24.1. Lubrication schedule
  • 25. Electrical components and electrical diagram
  • 25.1. Electrical components
  • 25.2. Electrical diagram
  • 25.2.1. Index of symbols
  • 25.2.2. Overview diagram
  • 25.2.3. Electrical diagram
  • 26. Hydraulic diagram
  • 27. Destruction instructions
  • 27.1. General
  • 27.2. Marking of plastics
  • 27.2.1. General marking of products and packaging material
  • 27.2.2. Marking according to BT Standard
  • 27.2.2.1. Abbreviations
  • 27.2.2.2. Marking examples
  • 27.3. Pressure vessels
  • 27.3.1. Gas dampers
  • 27.4. Sorting categories
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