BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 2

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 3

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 4

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040 - Image 5

bt lwe140 lwe160 lwe180 lwe200 lwe250 repair manual 258944 040 2

bt lwe140 lwe160 lwe180 lwe200 lwe250 repair manual 258944 040 3

BT LWE140, LWE160, LWE180, LWE200, LWE250 Repair Manual 258944-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 258944-040
: Service Manual PDF
Number of Pages: 190
Size: 6.6MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- LWE140, LWE160, LWE180, LWE200, LWE250

1. Table of contents
2. General introduction
2.1. How to use the manual
2.2. Warning symbols
2.3. Pictogram
2.3.1. Screws/nuts
3. General safety rules
3.1. Safety while working
3.2. Electrical system
3.3. Safe lifting
4. Installation
4.1. General
4.2. Battery installation
4.2.1. Battery installation safety
4.2.2. Install battery
4.3. Programming PIN codes
4.3.1. Standards for PIN codes
4.4. Setting the parameters
4.4.1. Adjusting the parameters for collision sensor (option)
4.4.1.1. Collision sensor parameters 105 and 106
4.4.1.2. Programming PIN for resetting the truck
4.4.2. Adjusting the parameters for the battery and battery charger
4.4.3. Parameter 107 – battery size
4.4.3.1. Table for LWE140, 160, 180, 200
4.4.3.2. Table for LWE200 with platform and LWE250
4.4.3.3. Verifying the parameter adjustment for free ventilated batteries (Lead/acid batteries)
4.4.3.4. Verifying the parameter adjustment for valve controlled batteries (Hawker/Exide)
4.5. Function and safety check
5. Maintenance
5.1. General
5.2. Service intervals
5.3. Maintenance chart
6. Functions and parameters
6.1. General
6.2. Function description
6.2.1. Symbols on key pads and display
6.3. Principle functions
6.4. Timer
6.5. Parameters
6.5.1. General
6.5.2. Show parameters
6.5.3. Enter the parameters
6.5.4. Driver parameters
6.5.4.1. Factory installed driver parameters
6.5.5. Service parameters
6.5.6. Factory parameters
7. Troubleshooting
7.1. General
7.1.1. Software compatibility
7.2. Emergency travel mode
7.3. Troubleshooting methods
7.3.1. Troubleshooting general introduction
7.3.2. Completed troubleshooting
7.4. Error code history
7.5. Error code system
7.6. Error codes
7.7. Troubleshooting diagram
7.7.1. The truck cannot be driven
7.7.2. The truck can only be driven at reduced speed
7.7.3. The truck can be driven but behaves abnormally
7.7.4. The truck can be driven but lacks certain functions.
7.7.4.1. Software compatibility
7.7.4.2. Matrix for hardware compatibility
7.7.5. Faulty hydraulic functions
7.8. Built-in test function
7.9. Status of digital inputs/outputs
7.9.1. Test function 9 – Transistor regulator
7.9.2. Test function 10 – Logic card
7.9.3. Test function 12 – Expansion unit SEU (optional).
7.10. Display test function
8. Chassis 0000
8.1. General
8.2. Disassemble the drive unit from the fork frame
8.3. Removing the platform
8.4. Change of damper for castor cradle
8.5. Changing the springs and cylinder for the castor cradle
9. Fork frame 0380
9.1. Components
10. Electrical drive motor 1700
10.1. Components
10.2. Remove motor from truck
10.3. Fitting the tempreature sensor
10.4. Tightening torque Drive motor
10.5. Cleaning
11. Drive unit/gear 2550
11.1. General
11.2. Components
11.3. Remove the gear from the truck
12. Brake 3180
12.1. Components
12.2. Release of brakes
13. Drive wheel 3530
13.1. Changing drive wheel
14. Castor wheel 3540
14.1. Components
14.2. Castor wheel mounting
14.3. Changing castor wheel
14.4. Changing castor wheel cradle
14.5. Changing springs
14.5.1. Removing springs
14.5.2. Fitting the spring
15. Fork Wheel 3550
15.1. Changing climber wheel
15.2. Support arm wheel 3550
16. Tiller arm 4000
16.1. Components in tiller arm
16.2. Removing tiller arm
16.3. Changing gas suspension
16.4. Changing the safety sensor
16.4.1. Dismantling
16.4.2. Assembly
16.5. Components in tiller arm handle
16.5.1. Removing the tiller arm handle
16.5.2. Replacing the logic card
16.5.3. Changing signal button/switch
16.5.4. Changing raising/lowering button.
16.5.5. Changing push button
16.5.6. Changing the lifting control lever – from front to back
16.5.7. Changing a switch for safety reversing
17. Electrical components
17.1. Changing wiring harness
17.1.1. Changing the wiring harness to the transistor regulator
17.2. Replacing the transistor regulator
17.3. Lift height limit sensor B61
17.3.1. Replacing sensor B61
17.3.2. Adjusting sensor B61
18. Hydraulic system 6000
18.1. General
18.2. Hygiene when working on hydraulics
18.2.1. Washing
18.2.2. Packaging
18.2.3. Handling
18.2.4. Storage
18.2.5. Carrying out work
18.3. Hydraulic system components LWE140, LWE160, LWE180
18.4. Hydraulic system components for LWE200 and LWE250
18.5. Fitting the tube connection
18.6. Hydraulkopplingar 6230
18.6.1. Quick change connector
18.6.1.1. Assembling the quick change connector
18.7. Adjusting the pressure-limiting valve
18.8. Removing the hydraulic unit
18.9. Tightening the torque for the hydraulic unit
19. Accessories
19.1. Spider expansion unit
19.2. TLS – Truck log system
19.3. ID unit
19.4. Toyota Wireless Information System T.W.I.S.
19.5. Intergrated battery charger
19.5.1. Technical data
19.5.2. Battery charging
19.5.2.1. Main charge
19.5.2.2. Uneven charging
19.5.2.3. Charging complete
20. Appendix
20.1. General
21. Technical data
21.1. LWE140, LWE160, LWE180, LWE200, LWE250
22. General tightening torques
22.1. Galvanised, non-oiled bolts
22.2. Untreated, oiled bolts
23. Tools
23.1. MQS connectors
23.2. AMP connectors
23.2.1. AMP Connectors, 040 series
23.3. Molex connectors
23.4. Grease guns
23.5. Other tools
24. Oil and grease specification
24.1. Lubrication schedule
25. Electrical components and electrical diagram
25.1. Electrical components
25.2. Electrical diagram
25.2.1. Index of symbols
25.2.2. Overview diagram
25.2.3. Electrical diagram
26. Hydraulic diagram
27. Destruction instructions
27.1. General
27.2. Marking of plastics
27.2.1. General marking of products and packaging material
27.2.2. Marking according to BT Standard
27.2.2.1. Abbreviations
27.2.2.2. Marking examples
27.3. Pressure vessels
27.3.1. Gas dampers
27.4. Sorting categories

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