BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000

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BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000 - Image 4

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000 - Image 5

bt pmx45 electric low lift pallet truck service manual 311230 000 2

bt pmx45 electric low lift pallet truck service manual 311230 000 3

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000

$30.00

Type Of Manual: Service Manual
Manual ID: 311230-000
: Service Manual PDF
Number of Pages: 282
Size: 9.4MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PMX45 Electric Low Lift Pallet Truck

1. Standard Codes
2. Warning Symbols
2.1. Warning Levels
3. Prohibitory Symbols
3.1. Ordinance Symbols
3.2. General Safety
4. Battery Safety
5. Static Safety
6. Welding Safety
7. Introduction, Service Manual
8. Contents, Section M
8.1. Machine Information
9. General Product Information
9.1. Truck Presentation.
9.1.1. Truck Side Views
9.1.2. Intended Truck Application
9.1.3. Prohibited Truck Application
9.1.4. Truck Data
9.1.5. Truck Dimensions
9.1.6. Data Plate
9.2. Main Components
10. Inch and Metric (SAE) Fasteners
10.1. Introduction
10.2. Nomenclature, Threads
10.3. Strength Identification
10.4. Conversion of English and Metric Units
11. Technical Service Data
12. Ordering Spare Parts
13. Contents, Section P
13.1. Planned Maintenance
14. Introduction, Maintenance
14.1. Jacking Truck Off The Floor
14.1.1. Elevate Rear of Truck
14.1.2. Elevate Either Side of Truck
14.2. Lubricants
14.2.1. Standard
14.2.2. Corrosion
14.2.3. Cold Storage
15. Service Schedule
15.1. Planned Maintenance Schedule
15.2. Planned Maintenance Procedures
15.2.1. Services Performed Daily or Every 8 Operating Hours
15.2.2. Services Performed Monthly or Every 120 Operating Hours
15.2.3. Services Performed Every 480 or 960 Operating Hours
15.2.4. Services Performed Annually or Every 1440 Operating Hours
16. Lubrication Chart
17. Oil and Grease Specifications
17.1. Approved Oils and Grease
17.2. Grease Location Points
18. Contents, Section S
18.1. Service Instructions
19. Chassis/Lift Frame
19.1. Pull rod
19.1.1. Removal
19.1.2. Inspection
19.1.3. Installation
19.2. Carrier Frame Bushings
20. Inspection Covers
20.1. General Information
21. Driver Controls
21.1. Decal with Protective Sheet
21.2. Decal without Protective Sheet
22. Motor Maintenance Schedule/ Troubleshooting
22.1. General Information
22.2. Operating Conditions
22.3. Troubleshooting
23. Pump Motor
23.1. Mounting Points
23.1.1. Removal
23.1.2. Installation
23.2. Pump Repair
23.2.1. Disassembly
23.3. Inspection and Troubleshooting
23.3.1. Drive End Head
23.3.2. Commutator End Head
23.3.3. Bearings
23.4. Brush Inspection
23.4.1. Brush Replacement Determination
23.4.2. Replacement Procedures
24. Drive Motor
24.1. Mounting Points
24.1.1. Drive Motor Brush
24.1.2. Drive Motor Removal
24.1.3. Drive Motor Installation
24.2. Component Repair
24.2.1. Motor Disassembly
24.3. Motor Inspection
24.3.1. External Motor
24.3.2. Brush and Commutator
24.3.3. Bearings
24.3.4. Armature Electrical Check
24.3.5. Frame and Field Service Recommendation
24.3.6. Assembly/Testing
25. Transmission
25.1. System Description
25.2. Troubleshooting
25.3. Transmission Mounting
25.3.1. Wrap Around Bumper
25.3.2. Guards
25.3.3. Removal
25.3.4. Installation
25.4. Transmission Repair
25.4.1. Disassembly
25.4.2. Reassembly
25.5. Axle Seal
25.5.1. Removal
25.5.2. Installation
26. Parking Brake System
26.1. Brake Theory of Operation
26.2. Brake Adjustment
26.3. Brake Shoe Removal / Installation
27. Drive Wheel
27.1. Removal
27.2. Installation
27.3. Tire Pressing Procedure
28. Support/Swivel Wheel (Optional)
28.1. Maintenance and Adjustments
28.1.1. Caster Adjustment
28.2. Troubleshooting
28.2.1. Stabilizing Caster
29. Fork Wheels
29.1. Removal/Installation
30. Steering
30.1. Control Handle Head
30.1.1. Removal
30.1.2. Installation
30.2. Driver Protection (Reverser) Assembly Replacement
30.3. Direction Control Switches
30.3.1. Removal
30.3.2. Installation
30.4. Raise, Lower, and Horn Switches
30.4.1. Removal
30.4.2. Installation
30.5. Potentiometer
30.5.1. Removal
30.5.2. Installation
30.6. Steering Stem
30.6.1. Removal
30.6.2. Installation
31. Electrical Functions
31.1. General
31.1.1. Adjustable Settings
31.1.2. References
31.1.3. Key Switch S17 in the ON Position
31.1.4. Operating Arm in Drive Position, S10, Brake Switch Closed
31.1.5. Travel Request, Fork First
31.1.6. Travel Request, Forks Trailing
31.1.7. Reversing/Motor Brake Forks First Direction to Forks Trailing Direction
31.1.8. Reversing/Motor Brake Forks Trailing Direction to Forks First Direction
31.1.9. Reverser switch
31.1.10. Lifting Forks
31.1.11. Lowering Forks
31.1.12. Horn
31.1.13. Lift Interrupt
32. Electrical Panel Components
33. Electrical Symbols
34. Electrical Schematics
35. Circuit Diagram 1(3)
36. Circuit Diagram 2(3)
37. Circuit Diagram 3(3)
38. Battery
38.1. Removal
38.2. Installation
38.3. Battery Maintenance
38.3.1. Battery Inspection and Care
38.3.2. Battery Exterior Cleaning
38.3.3. Charging
38.4. Storage
38.5. Battery History Record
39. Swing Out Battery Pack
39.1. Battery Cable Routing Diagram
39.2. Charger Diagram
39.3. Troubleshooting
39.3.1. Electrical Testing
40. Battery Connector
40.1. Location
40.2. Inspection
40.3. Installation
41. Battery Controller/Hourmeter/ Lift Interrupt (Optional)
41.1. General Information
41.2. Electrical
41.2.1. Voltage
41.3. Battery Controller (BC)
41.3.1. General Information
41.3.2. Reset
41.3.3. Key Switch
41.3.4. Hourmeter
41.4. Troubleshooting
41.4.1. Battery Discharge Indicator (BDI)
41.4.2. Hourmeter
42. Battery Discharge Indicator / Hourmeter
42.1. General Information
42.2. Electrical
42.2.1. Voltage
42.3. Battery Discharge Indicator (BDI)
42.3.1. General Information
42.3.2. Key Switch
42.3.3. Hourmeter
42.4. Troubleshooting
42.4.1. Battery Discharge Indicator (BDI)
42.4.2. Hourmeter
43. Start/Stop Switches
43.1. General
43.1.1. Test/Inspection
43.2. Master Control On/Off Switch (S21)
43.2.1. Inspection
43.2.2. Removal
43.2.3. Installation
44. Transistor Controller
44.1. Basics Of Circuit Operation
44.1.1. Control Features
44.2. Maintenance
44.2.1. Safety
44.2.2. Cleaning
44.3. Motor Circuit
44.4. Control Circuit
44.5. Troubleshooting Guidelines
44.5.1. General
44.6. Shorts to Frame Test
44.7. Definitions
44.8. Diagnostics and Troubleshooting
44.8.1. Handset Diagnostics
44.8.2. Troubleshooting
44.8.3. Troubleshooting Chart
44.8.4. Technical Specification
44.8.5. Troubleshooting Chart Using Handset
45. Transistor Controller Troubleshooting
45.1. Troubleshooting Chart Index
45.2. Troubleshooting Charts
46. Hydraulic System
46.1. General
46.2. Troubleshooting
46.3. Schematic
46.4. Description
46.4.1. Lift
46.4.2. Lower
46.4.3. Relief Pressure
46.5. Maintenance
46.6. Lift Limit Switch
47. Hydraulic Pump
47.1. Removal
47.2. Disassembly
47.3. Inspection
47.4. Reassembly
47.5. Installation
47.6. Adjustments
47.6.1. Relief valve
47.6.2. Solenoid Operated Valve
48. Lift Cylinder
48.1. Cylinder Repair
48.1.1. Removal
48.1.2. Disassembly
48.1.3. Inspection
48.1.4. Assembly
48.1.5. Installation
49. Battery Charger, Optima Pack
50. Handset Operation
50.1. Operating Modes
50.2. Revert to Previous Settings
50.3. Handset Self Test

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