BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040
BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 2
BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 3
BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 4
BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 5

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 232809-040
  • : Service Manual PDF
  • Number of Pages: 596
  • Size: 19.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M
  • 1. Return to HomePage
  • 2. Table of contents
  • 3. Technical data.1
  • 3.1. General tightening torques
  • 4. Technical data.2
  • 4.1. General tightening torques
  • 5. Introduction, maintenance
  • 5.1. Safety regulations with maintenance work
  • 5.2. Cleaning and washing
  • 5.3. Safe lifting
  • 6. Preventive Maintenance
  • 6.1. Maintenance schedule
  • 7. Oil and grease specification
  • 8. Tools
  • 8.1. Super Seal contact
  • 9. Driver Protection – 0840
  • 9.1. General
  • 9.2. Tilt stops
  • 10. Electric Pump Motor – 1710
  • 10.1. General
  • 10.2. Dismantling the Pump Motor
  • 10.3. Removing and replacing the pump motor
  • 10.4. Bearing replacement
  • 11. Electric steering motor – 1730
  • 11.1. General
  • 11.2. Replacing the steering motor
  • 11.3. Removing and replacing the carbon brushes
  • 12. Electric drive motor – 1760.1
  • 12.1. General
  • 12.2. Dismantling the drive motor
  • 12.3. Dismantling and assembling the drive motor
  • 12.4. Bearing replacement
  • 12.5. Installation instructions for external temperature sensor
  • 13. Electric drive motor – 1760.2
  • 13.1. RRE120M, RRE140M, RRE160M
  • 13.2. General
  • 13.3. Remove and install drive motor
  • 13.4. Replacing the revolution count sensor
  • 14. Mechanical drive gear unit – 2550.1
  • 14.1. General
  • 14.2. Components/data for the drive assembly/transmission
  • 14.3. Replacing the drive motor/drive transmission
  • 14.4. Checking/replacing the oil
  • 14.5. Repairs
  • 15. Drive assembly/transmission – 2550.2
  • 15.1. RRE120M, RRE140M, RRE160M
  • 15.2. General
  • 15.3. Components/data for the drive assembly/transmission
  • 15.4. Replacing the drive motor/drive transmission
  • 15.5. Replacing steering bearings
  • 15.6. Reset the truck
  • 15.7. Checking/replacing the oil
  • 15.8. Replacing wheel bolts
  • 15.9. Replacing the gear wheel
  • 15.10. Fitting the bearing to the wheel axle
  • 16. Travel brake system – 3100.1
  • 16.1. General
  • 16.2. Operating description
  • 16.3. Electromechanical disc brake, drive motor
  • 16.4. Disassembly
  • 16.5. Inspection
  • 16.6. Assembly
  • 16.7. Maintenance
  • 17. Travel brake system – 3100.2
  • 17.1. RRE120M, RRE140M, RRE160M
  • 17.2. General
  • 17.3. Functional description
  • 17.4. Electromechanical disc brake, drive motor
  • 17.5. Removal
  • 17.6. Inspection
  • 17.7. Assembly
  • 17.8. Maintenance
  • 18. Drive wheel – 3530
  • 18.1. General
  • 18.2. Dismantling the drive wheel
  • 18.3. Assembling the drive wheel
  • 19. Fork/support arm wheel – 3550
  • 19.1. General
  • 19.2. Dismantling the wheel
  • 19.3. Assembling the drive wheel
  • 19.4. Dismantling the wheel bearing
  • 19.5. Assembling the wheel bearing
  • 20. Mechanical steering system – 4100
  • 20.1. General
  • 20.2. Replacing the steering generator
  • 21. Steering angle sensor – 4350
  • 21.1. General
  • 21.2. Procedure
  • 22. Electrical System – 5000.1
  • 22.1. General
  • 22.2. Symbol List and Electrical Diagrams
  • 22.3. Functional Description
  • 23. Electrical System – 5000.2
  • 23.1. RRE120M, RRE140M, RRE160M
  • 23.2. Electrical Panel
  • 23.3. List of symbols and wiring diagrams
  • 23.4. Survey diagram
  • 23.5. Wiring diagram
  • 23.6. Functional description
  • 23.7. Display and programming
  • 23.8. Parameters
  • 23.9. Error codes
  • 23.10. Operating Time
  • 23.11. Warning Codes
  • 23.12. Error codes
  • 23.13. Warning codes without registration
  • 23.14. Keyboard
  • 24. Battery – 5110
  • 24.1. Battery dimensions
  • 24.2. Setting the battery parameters on RR trucks fitted with Hawker Evolution gel batteries
  • 25. Transistor panel – 5460
  • 25.1. Frequency converter
  • 26. Power electronics panel – 5660
  • 26.1. General description
  • 26.2. Diagnostics and trouble shooting
  • 26.3. Maintenance
  • 27. Electronic card – 5710
  • 27.1. General description
  • 27.2. Terminal connections and voltages on A5
  • 27.3. Adjusting the lowering speed
  • 27.4. Show
  • 27.5. Programming
  • 27.6. Warning Codes
  • 27.7. Error Codes
  • 27.8. Warning codes with registration
  • 27.9. Error Codes
  • 27.10. Operating Time
  • 27.11. Parameter Settings
  • 28. Hydraulic system – 6000
  • 28.1. General
  • 28.2. Symbols
  • 28.3. List of symbols
  • 28.4. Adjusting fork lowering
  • 28.5. Setting the max lifting capacity
  • 29. Hydraulic pump – 6140
  • 29.1. General
  • 29.2. Replacing the hydraulic pump
  • 30. Hydraulic connections – 6230
  • 30.1. General
  • 30.2. Tightening torque for hydraulic connections
  • 31. Mast mounted hose reel – 6370
  • 31.1. General
  • 31.2. Assembling
  • 31.3. Check after assembly
  • 32. Hydraulic cylinder – 6600
  • 32.1. General
  • 32.2. Duplex mast
  • 32.3. Triplex mast
  • 32.4. Cylinder seals
  • 32.5. Replacing wear parts in the cylinder
  • 33. Main lift cylinder – 6610
  • 33.1. General
  • 33.2. Tools
  • 33.3. Dismantling the lift cylinders from the mast
  • 33.4. Dismantling the cylinder
  • 33.5. Assembling the cylinder
  • 34. Free lift cylinder – 6620
  • 34.1. General
  • 34.2. Tools
  • 34.3. Dismantling
  • 34.4. Dismantle the rod seal and the support rin
  • 34.5. Dismantling the ram
  • 34.6. Dismantling and assembling the hose rupture valve
  • 34.7. Assembling the cylinder
  • 34.8. Assembling
  • 35. Reach cylinder – 6650
  • 35.1. General
  • 35.2. Assembling and dismantling the reach cylinder
  • 35.3. Assembling
  • 36. Tilt cylinder – 6660.1
  • 36.1. General
  • 36.2. Assembling and dismantling the tilt cylinder
  • 36.3. Assembling
  • 37. Tilt cylinder – 6660.2
  • 37.1. General
  • 37.2. Mast with valve on the fork carriage
  • 37.3. Mast without valve on the fork carriage
  • 38. Main mast – 7100.1
  • 38.1. General
  • 38.2. List of tools
  • 38.3. Transporting the truck
  • 38.4. Assembling the mast
  • 38.5. Dismantling the mast
  • 38.6. Assembling Duplex mast
  • 38.7. Assembling the Triplex mast
  • 38.8. Problem with the mast rollers
  • 38.9. Adjusting the distance between the forks and floor
  • 39. Main mast – 7100.2
  • 39.1. General
  • 39.2. List of tools
  • 39.3. Transporting the truck
  • 39.4. Assembling the mast
  • 39.5. Dismantling the mast
  • 39.6. Adjust the play
  • 39.7. Assembling
  • 39.8. Problem with the mast rollers
  • 39.9. Adjusting the distance between the forks and floor
  • 40. Main lift chain system – 7120
  • 40.1. General
  • 40.2. Checking the chain setting
  • 40.3. Chain inspection
  • 40.4. Cleaning
  • 40.5. Lubrication
  • 41. Lifting devices – 7400
  • 41.1. General
  • 41.2. Checking the fork carriages wearing strips
  • 41.3. Fork spread unit
  • 42. Battery charger – 8340
  • 42.1. General
  • 42.2. Installation
  • 42.3. Functional description
  • 42.4. Service and maintenance
  • 43. Extra Lighting – 9360
  • 44. Extra warning lights/alarm – 9370
  • 44.1. General
  • 45. Position sensors/TV- Equipment – 9390
  • 45.1. General
  • 45.2. Height indication
  • 45.3. Operation
  • 45.4. Display
  • 45.5. Preset height
  • 45.6. Operation
  • 45.7. Display
  • 45.8. Assembly of height preset
  • 45.9. Programming
  • 45.10. Automatic operations
  • 45.11. Parameters
  • 45.12. Programming parameters
  • 45.13. Error codes
  • 46. Truck log system, code lock – 9420.1
  • 46.1. General
  • 46.2. EV 1 and S 16 keyboard version
  • 46.3. EV 1 and S 16 code card version
  • 46.4. Collision sensor
  • 46.5. Trouble shooting
  • 47. Truck log system, code lock – 9420
  • 47.1. RRE120M, RRE140M, RRE160M
  • 47.2. General
  • 47.3. SD 16
  • 47.4. Components
  • 47.5. I/O Module
  • 48. Extra equipment – 9500
  • 48.1. Dry powder extinguisher
  • 49. Instructions for destruction
  • 49.1. General
  • 49.2. Procedure
  • 49.3. Abbreviations
  • 49.4. Sorting
  • 49.5. Frame/chassis (0300)
  • 49.6. Operators seat, cushion (0620)
  • 49.7. Driver controls (0640)
  • 49.8. Interior fittings (0680)
  • 49.9. Rollover guard/head guard (0810)
  • 49.10. Finger protectors (0820)
  • 49.11. Electric motors (1700)
  • 49.12. Electric fan motor (1740)
  • 49.13. Drive unit, final gear (2500)
  • 49.14. Wheels (3500)
  • 49.15. Electric steering system (4300)
  • 49.16. General electric equipment (5100)
  • 49.17. Power system, drive function (5400)
  • 49.18. Control system, operation function (5500)
  • 49.19. Steering/protective electronics (5700)
  • 49.20. Hydraulic unit (6100)
  • 49.21. Hydraulic system, fitted on the chassis (6200)
  • 49.22. Hydraulic system, fitted on the mast (6300)
  • 49.23. Hydraulic cylinders (6600)
  • 49.24. Main mast and mast (7100)
  • 49.25. Lift fork (7410)
  • 49.26. Optional electric equipment (9300)
  • 49.27. Optional electric equipment (9400)
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