BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040
BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040 - Image 2
BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040 - Image 3
BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040 - Image 4
BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040 - Image 5

BT RRE120M , RRE140M , RRE160M Repair Manual 7519087-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7519087-040
  • : Service Manual PDF
  • Number of Pages: 622
  • Size: 44.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • RRE120M , RRE140M , RRE160M
  • 1. Table of contents
  • 2. General introduction
  • 2.1. How to use this manual
  • 2.2. Warning levels and symbols
  • 2.3. Pictograms
  • 3. General safety rules
  • 3.1. Work safety
  • 3.2. Electrical system
  • 3.3. Safe lifting
  • 3.4. Truck modifications
  • 4. Installation
  • 4.1. Transporting the truck
  • 4.2. Transporting the mast
  • 4.3. Safe lifting
  • 5. Technical data 1
  • 5.1. General tightening torques
  • 6. Technical data 2
  • 6.1. General tightening torques
  • 7. Introduction, maintenance
  • 7.1. Safety precautions for maintenance work
  • 7.2. Cleaning and washing
  • 7.3. Safe lifting
  • 8. Preventive maintenance
  • 8.1. Maintenance schedule
  • 9. Oil and grease specifications
  • 10. Tools
  • 10.1. Super Seal contact
  • 11. Operator protection 0840
  • 11.1. General
  • 11.2. Studs
  • 12. Electric pump motor 1710
  • 12.1. General
  • 12.2. Disassembled pump motor
  • 12.3. Disassembly and assembly of the pump motor
  • 12.4. Replacing the ball bearing
  • 13. Electric steering motor 1730
  • 13.1. General
  • 13.2. Replacing the steering motor
  • 13.3. Disassembly and assembly of the carbon brushes
  • 14. Electric drive motor 1760.1
  • 14.1. General
  • 14.2. Disassembled drive motor
  • 14.3. Disassembly and assembly of the drive motor
  • 14.4. Replacing the ball bearing
  • 14.5. Installation instructions for the external temperature sensor
  • 15. Electric drive motor 1760.2
  • 15.1. R212, R214, R216
  • 15.2. General
  • 15.3. Remove and install drive motor
  • 15.4. Replacing the rotational speed sensor
  • 16. Drive unit/gear 2550.1
  • 16.1. General
  • 16.2. Components/data for the drive assembly/transmission
  • 16.3. Replacing the drive motor/drive gear
  • 16.4. Oil level check/change
  • 16.5. Repairs
  • 17. Drive unit/gear 2550.2
  • 17.1. R212, R214, R216
  • 17.2. General
  • 17.3. Components/data for the drive assembly/gear
  • 17.4. Replacing the drive motor/drive gear
  • 17.5. Replacing the steering bearing
  • 17.6. Restore the truck
  • 17.7. Oil level check/change
  • 17.8. Replacing the wheel bolt
  • 17.9. Replacing the gear wheel
  • 17.10. Installing the bearing on the wheel axle
  • 18. Service brake system 3100.1
  • 18.1. General
  • 18.2. Function description
  • 18.3. Electro-mechanical disc brake, drive motor
  • 18.4. Dismantling
  • 18.5. Inspection
  • 18.6. Fitting
  • 18.7. Maintenance
  • 19. Service brake system 3100.2
  • 19.1. R212, R214, R216
  • 19.2. General
  • 19.3. Function description
  • 19.4. Electro-mechanical disc brake, drive motor
  • 19.5. Dismantling
  • 19.6. Inspection
  • 19.7. Fitting
  • 19.8. Maintenance
  • 20. Drive wheel 3530
  • 20.1. General
  • 20.2. Dismantling the drive wheel
  • 20.3. Assembling the drive wheel
  • 21. Fork/support arm wheel 3550
  • 21.1. General
  • 21.2. Dismantling the wheel
  • 21.3. Fitting the support arm wheel
  • 21.4. Dismantling the wheel bearings
  • 21.5. Assembling the wheel bearings
  • 22. Mechanical steering system 4100
  • 22.1. General
  • 22.2. Replacing the steering generator
  • 23. Steering angle sensor 4350
  • 23.1. General
  • 23.2. Procedure
  • 24. Electrical system 5000.1
  • 24.1. General
  • 24.2. Symbol list and electric wiring diagram
  • 24.3. Description of operation
  • 25. Electrical System 5000
  • 25.1. R212, R214, R216
  • 25.2. Electric panel
  • 25.3. Symbol list and electric wiring diagram
  • 25.4. General wiring diagram
  • 25.5. Wiring diagram
  • 25.6. Description of the function
  • 25.7. Display and programming
  • 25.8. Parameters
  • 25.9. Operating Time
  • 25.10. Warning codes
  • 25.11. Error codes
  • 25.12. Warning code without recording
  • 25.13. Keypad
  • 26. Battery 5110
  • 26.1. Battery dimensions
  • 26.2. Setting battery parameters with Hawker Evolution gel batteries
  • 27. Transistor panel 5460
  • 27.1. Frequency converter.
  • 28. Power electronic panel 5660
  • 28.1. General description
  • 28.2. Diagnostics and troubleshooting
  • 28.3. Maintenance
  • 29. Logic card 5710
  • 29.1. General description
  • 29.2. Connection terminals and voltages on A5
  • 29.3. Adjusting the lowering speed
  • 29.4. Display
  • 29.5. Programming
  • 29.6. Warning codes
  • 29.7. Error codes
  • 29.8. Warning codes with registration
  • 29.9. Error codes
  • 29.10. Operating Time
  • 29.11. Setting all
  • 30. Hydraulics 6000
  • 30.1. General
  • 30.2. Symbols
  • 30.3. List of symbols
  • 30.4. Adjusting fork lowering
  • 30.5. Adjusting the maximum lifting capacity
  • 31. Hydraulic pump 6140
  • 31.1. General
  • 31.2. Replacing the hydraulic pump
  • 32. Hydraulic couplings 6230
  • 32.1. General
  • 32.2. Tightening torques for hydraulic connections
  • 33. Mast-mounted hose reel 6370
  • 33.1. General
  • 33.2. Fitting
  • 33.3. Checks after fitting
  • 34. Hydraulic cylinder 6600
  • 34.1. General
  • 34.2. Duplex mast
  • 34.3. Triplex mast
  • 34.4. Cylinder seals
  • 34.5. Replacing wear parts in the cylinder
  • 35. Main lift cylinder 6610
  • 35.1. General
  • 35.2. Tools
  • 35.3. Dismantling the lift cylinders from the mast
  • 35.4. Dismantling the cylinder
  • 35.5. Assembling the cylinder
  • 36. Free lift cylinder 6620
  • 36.1. General
  • 36.2. Tools
  • 36.3. Dismantling
  • 36.4. Dismantle the rod seal and support ring.
  • 36.5. Dismantling the piston
  • 36.6. Dismantling and assembling the hose rupture valve
  • 36.7. Assembling the cylinder
  • 36.8. Fitting
  • 37. Reach cylinder 6650
  • 37.1. General
  • 37.2. Assembling and dismantling the reach cylinder
  • 37.3. Fitting
  • 38. Tilt cylinder 6660.1
  • 38.1. General
  • 38.2. Assembling and dismantling the tilt cylinder
  • 38.3. Fitting
  • 39. Tilt cylinder 6660.2
  • 39.1. General
  • 39.2. Mast with valve on the fork carriage
  • 39.3. Mast without valve on the fork carriage.
  • 40. Main mast/mast 7100.1
  • 40.1. General
  • 40.2. Tool list
  • 40.3. Transporting the truck
  • 40.4. Assembling the mast
  • 40.5. Disassembling the mast
  • 40.6. Assembling Duplex mast
  • 40.7. Assembling the Triplex mast
  • 40.8. Problem with mast rollers
  • 40.9. Adjusting the fork-to-floor distance
  • 41. Main mast/mast 7100.2
  • 41.1. General
  • 41.2. Tool list
  • 41.3. Transporting the truck
  • 41.4. Assembling the mast
  • 41.5. Disassembling the mast
  • 41.6. Adjusting the play
  • 41.7. Fitting
  • 41.8. Problem with mast rollers
  • 41.9. Adjusting the fork-to-floor distance
  • 42. Main lift chain system 7120
  • 42.1. General
  • 42.2. Checking the chain setting
  • 42.3. Checking the chain
  • 42.4. Cleaning
  • 42.5. Adjustment
  • 42.6. Lubrication
  • 43. Lifting devices 7400
  • 43.1. General
  • 43.2. Checking the fork carriage wear strip (Applies to T-codes 657, 658, 793, 794)
  • 43.3. Fork spread unit (Applies to T-codes 657, 658, 793, 794)
  • 44. Battery charger 8340
  • 44.1. General
  • 44.2. Installation
  • 44.3. Function description
  • 44.4. Service and Maintenance
  • 45. Extra Lighting 9360
  • 46. Extra warning light/alarm 9370
  • 46.1. General
  • 47. Positioning/TV equipment 9390
  • 47.1. General
  • 47.2. Height indication
  • 47.3. Function
  • 47.4. Display
  • 47.5. Height pre-selection
  • 47.6. Function
  • 47.7. Display
  • 47.8. Assembly of height pre-set
  • 47.9. Programming
  • 47.10. Automatic driving
  • 47.11. Parameters
  • 47.12. Programming parameters
  • 47.13. Error codes
  • 48. Truck log system, code lock 9420.1
  • 48.1. General
  • 48.2. EV 1 and S 16 keyboard version
  • 48.3. EV 1 and S 16 code card version
  • 48.4. Collision sensor
  • 48.5. Troubleshooting
  • 48.6. Truck log system, code lock 9420.2
  • 48.7. I/O module
  • 49. Extra equipment 9500
  • 49.1. Dry powder extinguisher
  • 50. Disposal instructions
  • 50.1. General
  • 50.2. Procedure
  • 50.3. Abbreviations
  • 50.4. Sorting
  • 50.5. Frame/chassis (0300)
  • 50.6. Seat, cushions (0620)
  • 50.7. Operator controls (0640)
  • 50.8. Internal fittings (0680)
  • 50.9. Rollover guard/overhead guard (0810)
  • 50.10. Finger guards (0820)
  • 50.11. Electric motors (1700)
  • 50.12. Electric fan motor (1740)
  • 50.13. Drive unit, final gear (2500)
  • 50.14. Wheels (3500)
  • 50.15. Electric steering system (4300)
  • 50.16. General electronic equipment (5100)
  • 50.17. Power system, drive function (5400)
  • 50.18. Control system, working function (5500)
  • 50.19. Steering/protective electronics (5700)
  • 50.20. Hydraulic unit (6100)
  • 50.21. Hydraulic system, fitted on the chassis (6200)
  • 50.22. Hydraulic system, mast mounted (6300)
  • 50.23. Hydraulic cylinders (6600)
  • 50.24. Main mast and mast (7100)
  • 50.25. Lift fork (7410)
  • 50.26. Optional electric equipment (9300)
  • 50.27. Optional electric equipment (9400)
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