BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040

BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040 - Image 2

BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040 - Image 3

BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040 - Image 4

BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040 - Image 5

bt swe140s swe150 swe150l swe160 swe160l swe200 swe200l repair manual 7595621 040 2

bt swe140s swe150 swe150l swe160 swe160l swe200 swe200l repair manual 7595621 040 3

BT SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L Repair Manual 7595621-040

$30.00

Type Of Manual: Repair Manual
Manual ID: 7595621-040
: Service Manual PDF
Number of Pages: 578
Size: 78.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SWE140S, SWE150, SWE150L, SWE160, SWE160L, SWE200, SWE200L

1. General introduction
1.1. How to use this manual
1.2. Warning levels and symbols
1.3. Pictograms
2. General safety rules
2.1. Authorised personnel
2.2. Work safety
2.3. Electrical system
2.3.1. Electrostatic risks
2.3.2. Battery handling
2.4. Safe lifting
2.5. Product modification
2.6. Software
2.7. Software
2.8. Hydraulic system
3. Operating principle
3.1. Description
3.1.1. Battery is connected
3.1.2. Login via keypad
3.1.3. Login via ID key option
3.1.4. Tiller arm lowered for driving
3.1.5. Driving in fork direction
3.1.6. Driving in the drive wheel direction
3.1.7. Braking in neutral
3.1.8. Reverse braking
3.1.9. Mechanical braking
3.1.10. Emergency reversal
3.1.11. Fork lowering
4. Parameters
4.1. Display/change parameters
4.2. Parameters in general
4.3. Parameter list
5. Installation
5.1. Transport
5.1.1. Transporting the truck
5.1.2. Transporting the mast
5.2. Lifting the truck
5.2.1. Lifting the truck
5.2.2. Lift using a jack
5.3. Commissioning
5.3.1. Parameters on commissioning
5.3.2. Battery
6. Maintenance
6.1. Introduction
6.2. Maintenance instructions
6.2.1. Cleaning
6.2.2. High-pressure washers
6.2.3. Degreasing agents
6.2.4. Cleaning the exterior
6.2.5. Cleaning the chain
6.2.6. Cleaning the motor compartment
6.2.7. Electric components
6.2.8. Hydraulic system
6.2.9. Signs, warnings and adhesive labels
6.3. Lubricants specification
6.4. Periodic maintenance
7. Troubleshooting
7.1. Auxiliary functions
7.1.1. Towing a defective truck
7.1.2. Emergency driving mode
7.1.3. Error code history
7.1.4. Extended error log
7.1.5. Built-in test function for the tiller arm
7.1.6. Digital input/output status
7.1.7. Service information
7.2. Initial troubleshooting
7.3. Concluding troubleshooting
7.4. Troubleshooting using error codes
7.4.1. List of error codes
8. Chassis C0000
8.1. Overview
8.2. Inspection of the rear chassis
8.3. Frame, chassis C0300
8.3.1. Inspection covers C0340
8.3.2. Support arms, stabilizers C0350
8.3.3. Fork structure (low-lifter) C0380
8.3.4. Battery compartment parts C0390
8.4. Frame/chassis components C0400
8.4.1. Safety equipment C0800
8.4.2. Motor mount/brackets C0450
8.5. Operator compartment, cab C0500
8.5.1. Platform including fixing points C0560
9. Motors C1000
9.1. Electric motors C1700
9.1.1. Electric pump motor C1710
9.1.2. Electric fan motor/fan C1740
9.1.3. Electric drive motor C1760
10. Transmission/Drive gear C2000
10.1. Drive unit, final gear C2500
10.1.1. Drive unit/gear C2550
11. Brake/wheel/track system C3000
11.1. Travel brake system C3100
11.1.1. Description
11.2. Parking brake details C3300
11.2.1. Electrical parking brake, magnet brake C3370
11.3. Wheels C3500
11.3.1. Drive wheel C3530
11.3.2. Support arm wheels/castor wheels C3540
11.3.3. Fork wheels/support arm wheels C3550
12. Steering system C4000
12.1. Mechanical steering system C4100
12.1.1. Steering arm/wheel/lever C4110
12.2. Electric steering system C4300
12.2.1. Steering angle sensor C4350
13. Electrical system C5000
13.1. Description
13.1.1. General
13.1.2. Truck firmware applications
13.2. Programming tools
13.2.1. TruckCom
13.2.2. Software
13.3. General electric equipment C5100
13.3.1. Battery C5110
13.3.2. General alarm signals (audible/visual) C5160
13.3.3. Battery charger (built-in) C5170
13.3.4. Battery cut out switch, main contactor C5190
13.4. Instrument panel, display C5200
13.4.1. Menu
13.4.2. Hour counter, tachograph C5290
13.5. Control system travel function C5300
13.5.1. Direction selector/speed regulator
13.5.2. Pressure equalization
13.5.3. Weighing system
13.5.4. Display
13.5.5. Symbols on keypad and display
13.5.6. Option buttons
13.5.7. Signal buttons
13.5.8. Lifting and lowering control
13.5.9. Hour meter
13.5.10. Battery indicator
13.5.11. Safety reversing
13.5.12. Travel function wiring/fuse C5390
13.6. Power system travel function C5400
13.6.1. Overview
13.6.2. Transistor panel C5460
13.7. Control system, working function C5500
13.7.1. Work function harnesses/fuse C5590
13.8. Protective sensors, position sensors C5800
13.8.1. Description
13.8.2. Safety probes/sensors C5830
13.9. Calibrations
13.9.1. Steering angle calibration
13.9.2. Hydraulic valve calibration
13.9.3. Pressure sensor calibration
14. Hydraulics/Pneumatics C6000
14.1. Overview
14.2. Description
14.2.1. Hydraulic hygiene
14.2.2. Design
14.3. Quick change connectors
14.3.1. Overview quick change connectors
14.3.2. Removing quick change connectors (female)
14.3.3. Installing quick change connector (female)
14.3.4. Removing a quick change connector (male)
14.3.5. Installing a quick change connector (male)
14.4. Hydraulic unit C6100
14.4.1. Hydraulic unit
14.4.2. Description
14.4.3. Hydraulic oil tank C6110
14.4.4. Filter, filter housing C6130
14.4.5. Hydraulic pump C6140
14.4.6. Pressure/flow control valve C6170
14.4.7. Replacing the hydraulic unit
14.4.8. Replacing the valve coil
14.4.9. Replacing the pressure sensor
14.5. Hydraulic system, fitted on the mast C6300
14.5.1. Mast hydraulic conduits C6320
14.6. Hydraulic cylinder C6600
14.6.1. Main lift cylinders C6610
14.6.2. Support arm/initial lift cylinder C6630
14.6.3. PowerTrak cylinder C6680
15. Work function – lifting masts C7000
15.1. Description
15.1.1. Ordering a replacement mast
15.2. Chain system, general
15.2.1. General
15.2.2. Adjusting the chain
15.2.3. Lubrication
15.2.4. Checking the chains
15.3. Checking the chains
15.4. Lubricating the chains
15.5. Checking the split pins
15.6. Check-tighten the locking nuts
15.7. Main mast C7100
15.7.1. Check the position of the mast guide
15.7.2. Check for cracks/damages to the mast
15.7.3. Lubrication of the mast roller guides
15.7.4. Measuring the mast inclination
15.7.5. Adjusting the mast inclination
15.7.6. Replacing the roller
15.7.7. Replacement of the mast
15.7.8. Main mast fork carriage C7130
15.7.9. Initial lift of frame/mast C7160
15.7.10. Main mast suspension C7190
15.8. Lifting/carrying/clamping devices C7400
15.8.1. Fork carriage unit/with integrated sideshift/fork spread C7420
16. Auxiliary equipment, installation equipment C8000
17. Optional equipment/Extra equipment C9000
17.1. Overview
17.2. Extra electrical equipment C9400
17.2.1. Extra power socket
17.2.2. Truck log equipment, code lock C9420
17.3. Other extra equipment C9500
17.3.1. Fire extinguisher
17.3.2. Horizontal E-bar
17.3.3. Spider expansion unit
18. Instructions for disposal
18.1. General
18.2. Marking of plastics
18.2.1. General marking of products and packaging
18.2.2. Marking according to the manufacturers standards
18.3. Pressure vessels
18.3.1. Gas struts
18.4. Sorting categories
19. Wiring diagram
19.1. Colour code table
19.2. Diagram
19.2.1. Component list
19.2.2. Component placement
19.2.3. Detailed diagrams
20. Hydraulics schematics
20.1. Component list
20.2. Component location
20.2.1. Picture 1
20.2.2. Picture 2
20.2.3. Picture 3
20.2.4. Picture 4
20.3. Valve unit
20.3.1. Valve unit 1-function
20.3.2. Valve unit 2-functions
20.4. Diagram
20.5. Diagram
20.6. Diagram
20.7. Diagram
21. Tools
21.1. Tools for electric connectors
21.1.1. AMP connectors
21.1.2. MQS connectors
21.1.3. CPC connectors
21.1.4. AMP Seal connectors
21.2. Special tools
22. Service data and grease specifications
22.1. General tightening torques
22.1.1. Galvanised, non-oiled screws
22.1.2. Untreated, oiled screws
22.2. Lubricants specification
23. Technical data
24. Index

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