BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000

BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000 - Image 2

BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000 - Image 3

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BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000 - Image 5

bt wsx 20 wsx 25 electric walkie adjustable straddle stacker service manual 304944 000 2

bt wsx 20 wsx 25 electric walkie adjustable straddle stacker service manual 304944 000 3

BT WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker Service Manual 304944-000

$30.00

Type Of Manual: Service Manual
Manual ID: 304944-000
: Service Manual PDF
Number of Pages: 114
Size: 1.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- WSX-20, WSX-25 Electric Walkie Adjustable Straddle Stacker

1. Front Cover
2. BT Standard Codes
2.1. Worksheet standard
2.2. C-Code List
3. Warning Symbols
3.1. Warning Levels
3.1.1. WARNING
3.1.2. CAUTION
4. Prohibitory Symbols
4.1. NO SMOKING
4.2. OPEN FLAMES PROHIBITED
4.3. GENERAL PROHIBITION
4.4. Ordinance Symbols
4.4.1. SAFETY SHOES
4.4.2. PROTECTIVE GLASSES
5. Introduction, service manual
6. Contents, Section M
6.1. Machine Information
7. General product information
7.1. Valid from machine number 270001-
7.2. Presentation of the WSX20/25
7.2.1. Intended application of the truck
7.2.2. Forbidden application of the truck
7.2.3. Truck data
7.2.3.1. Truck type
7.2.3.2. WSX20/25
7.2.4. Truck dimensions
7.2.5. Truck data plate
7.3. Main components
7.3.1. Tiller arm The truck is to be controlled by th…
7.3.2. Type plate With type designation, manufacturin…
7.3.3. Hoods Removable which provides good accessibil…
7.3.4. Instrument (accessory) Combined hour meter/bat…
7.3.5. Hydraulic control For controlling lifting and …
7.3.6. Hydraulic unit Pump motor, pump, valves, and o…
7.3.7. Hydraulic valves The valves are located to pro…
7.3.8. Drive unit with brake Fixed drive unit with a …
7.3.9. Machine number The manufacturing number plate …
7.3.10. Electric panel Removable, which provides good…
7.3.11. Battery 24V with different Ah values. The tru…
7.3.12. Battery isolator/Recharging connector The bat…
7.3.13. Mast Covered by a finger protection which cov…
7.4. Warning and information signs
7.4.1. Hydraulic control Lifting
7.4.2. Signal/Horn
7.4.3. Direction Forward/Rearward
7.4.4. General warning /informations sign
7.4.5. Hydraulic control Lowering
7.4.6. Hydraulic oil level
7.4.7. Machine data plate
7.4.8. No Riding decal
7.4.9. Machine signs
7.4.10. Do not stand on the forks/Do not walk under li…
7.4.11. Lifting points
7.4.12. Pinch point
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
8.2. Nomenclature, Threads
8.3. Strength Identification
8.4. Conversion of Metric and English Units
9. Technical service data
9.1. Valid from machine number 270001 –
10. Ordering Spare Parts
10.1. Locate the fault on the truck.
10.2. Find out the machine model and serial number.
10.3. Locate the page with the exploded diagram and f…
10.4. Locate the position number in the table. Select…
10.5. Note the part number.
10.6. Call the local BT dealer and state the part num…
11. Contents, Section P
11.1. Planned Maintenance
12. Introduction, Maintenance
12.1. Safe Jacking Procedure
13. Service schedule
13.1. Valid from machine number 270001 –
13.2. Preventive maintenance schedule
13.2.1. WORK REQUIRED
13.2.1.1. Interval in hours
13.2.1.2. Interval in Days/Weeks/Months
14. Lubrication chart
14.1. Valid from machine number 270001-
14.1.1. Service point
14.1.2. Interval/Running hours
14.1.3. Lubricant
15. Oil and grease specification
15.1. Valid from machine number 270001-
15.2. Approved oils and grease
15.2.1. Lubricant
15.2.2. Specification
15.2.3. Application area
15.2.4. > – 15C
15.2.5. < – 15C
16. Contents, Section S
16.1. Service Instructions
17. Support arm chassis
17.1. Valid from machine number 270001-
17.2. General
17.3. Main components
17.3.1. Description
17.4. Maintenance
17.5. Adjustment of the support arm width
17.5.1. Warning
17.6. Exchange of support arms
17.7. Transmission
17.7.1. Valid from machine number 270001-
17.7.2. General technical description
17.7.2.1. Technical data
17.7.2.1.1. Description
17.7.2.2. Gear components
17.7.2.2.1. Component
17.7.2.3. Special tools
17.7.3. Removing the gear from the truck
17.7.4. Change of seal on the drive shaft
17.7.5. Reconditioning of the gear
18. Electrical System
18.1. Valid from machine number 270001-
18.2. Electrical panel, components.
18.3. List of symbols.
18.3.1. Description
18.3.2. Function
18.3.3. Circuit diagram 1(3)
18.3.4. Circuit diagram 2(3)
18.3.5. Circuit diagram 3(3)
18.4. DESCRIPTION OF FUNCTION
18.4.1. General
18.4.2. Adjustable settings
18.4.3. References
18.4.4. Key switch S17 in the ON position
18.4.5. The operating arm in drive position, S10, bra…
18.4.6. Driving, fork direction
18.4.7. Driving, steer wheel direction
18.4.8. Reversing/motor brake fork direction to steer…
18.4.9. Reversing/motor brake steer wheel direction t…
18.4.10. Reverser switch
18.4.11. Lifting the forks
18.4.12. Horn
18.5. Options
18.5.1. Electrical lowering of the forks
18.6. Wire Coupler
18.6.1. Electrical wire coupler
19. Battery Controller / Hourmeter / Lift Interrupt
19.1. General Information
19.2. Electrical
19.2.1. Voltage
19.2.1.1. The Contact Voltage and Current Ratings for…
19.2.1.2. Memory Retention
19.3. Battery Controller (BC)
19.3.1. General Information
19.3.1.1. Discharge Adjustment
19.3.1.1.1. Battery Ah
19.3.1.1.2. SETTING
19.3.1.1.3. SETTING
19.3.1.1.4. PIN NO
19.3.1.1.5. FUNCTION
19.3.2. Reset
19.3.3. Key Switch
19.3.4. Hourmeter
19.4. Troubleshooting
19.4.1. Battery Discharge Indicator (BDI)
19.4.1.1. No Reset
19.4.1.2. Reset After Break in Power
19.4.1.3. No Discharge, Gauge Does Not Run Down
19.4.1.4. No Lockout
19.4.1.5. No Lift
19.4.1.6. Early Lockout
19.4.1.7. LEDs Do Not Light
19.4.2. Hourmeter
19.4.2.1. No Display
19.4.2.2. Hourmeter Glass Icon Does Not Flash
19.4.2.3. Hourmeter Glass Icon Always Flashes
20. Transistor Controller
20.1. Valid from machine number 270001-
20.2. Motor circuit
20.2.1. Terminal
20.2.2. Connecting
20.3. Control circuit
20.3.1. Connecting
20.4. Technical specification
20.4.1. PARAMETER
20.4.2. STD SETTING
20.4.3. DESCRIPTION
20.5. Adjustment panel
20.5.1. Adjustable Potentiometers
20.5.2. Connection of hand held terminal
20.5.3. Status LED
20.6. Maintenance
20.6.1. Safety
20.6.2. Cleaning
20.6.2.1. Remove power by disconnecting the battery.
20.6.2.2. Discharge the capacitors in the controller, by …
20.6.2.3. Remove all dirt or corrosion from the bus bar a…
20.6.2.4. Make sure the connections to the bus bars are t…
20.7. Diagnostics and troubleshooting
20.7.1. LED CODE
20.7.2. TERMINAL LCD DISPLAY
20.7.3. EXPLANATION
20.7.4. POSSIBLE CAUSE
21. PCB Card
21.1. Valid from machine number 270001-
21.2. The PCB
21.3. Connectors and adjustments
21.3.1. Position
21.3.2. Connection/Adjustment
21.4. Terminals and LEDs
21.4.1. Terminal No
21.4.2. Connection
21.4.3. Function
22. Hydraulic system, mechanical lowering
22.1. Valid from machine number 270001-
22.2. General
22.3. Description of function
22.3.1. Hydraulic diagram and components
22.3.2. Main components
22.3.2.1. Description
22.3.3. Description
22.3.3.1. Lift
22.3.3.2. Lower
22.3.3.3. Operating pressure
22.3.3.3.1. WSX20 2090 psi
22.3.3.3.2. WSX25 2610 psi
22.3.3.4. Relief valve
22.3.3.4.1. WSX20 2300 psi
22.3.3.4.2. WSX25 2870 psi
23. Hydraulic system, electrical lowering
23.1. Valid from machine number 270001-
23.2. General
23.3. Description of function
23.3.1. Hydraulic diagram and components
23.3.2. Main components
23.3.2.1. Description
23.3.3. Description
23.3.3.1. Lift
23.3.3.2. Lower
23.3.3.3. Lower, electrical
23.3.3.4. Operating pressure
23.3.3.4.1. WSX20 2090 psi
23.3.3.4.2. WSX25 2610 psi
23.3.3.5. Relief valve
23.3.3.5.1. WSX20 2300 psi
23.3.3.5.2. WSX25 2870 psi
24. Back Cover

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