Caterpillar SU488D-XP Scoop Operation And Maintenance Manual A6474X373
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Caterpillar SU488D-XP Scoop Operation And Maintenance Manual A6474X373

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: A6474X373
  • Number of Pages: 310
  • Size: 30.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SU488D-XP Scoop
  • 1. 1. About this manual
  • 2. About this manual…………………………………………………………. 1.3
  • 3. Before starting to work ………………………………………………… 1.3
  • 4. Who is this operating manual intended for?……………………. 1.3
  • 5. What is the purpose of this operating manual?……………….. 1.4
  • 6. Characters and symbols ……………………………………………… 1.5
  • 7. 2. Your safety
  • 8. Your safety……………………………………………………………………. 2.3
  • 9. Personnel ………………………………………………………………….. 2.4
  • 10. Operation………………………………………………………………. 2.4
  • 11. Installation and repair……………………………………………… 2.4
  • 12. Operating conditions …………………………………………………… 2.5
  • 13. Intended use………………………………………………………….. 2.5
  • 14. Unauthorized use …………………………………………………… 2.5
  • 15. Safety instructions………………………………………………………. 2.7
  • 16. General rules…………………………………………………………. 2.7
  • 17. Storage and transport……………………………………………… 2.8
  • 18. Pre-start inspection ………………………………………………… 2.8
  • 19. Installation and start-up…………………………………………… 2.9
  • 20. Operation………………………………………………………………. 2.9
  • 21. Stopping ……………………………………………………………… 2.10
  • 22. Maintenance and repair…………………………………………. 2.10
  • 23. Diesel emissions ………………………………………………….. 2.11
  • 24. Handling of hydraulic fluids ……………………………………. 2.13
  • 25. 3. Storage and transport
  • 26. Storage and transport……………………………………………………. 3.3
  • 27. Storage……………………………………………………………………… 3.3
  • 28. Storage of the machine and spare parts……………………. 3.3
  • 29. Transport…………………………………………………………………… 3.4
  • 30. Before transport……………………………………………………… 3.5
  • 31. 4. Installation
  • 32. Installation ……………………………………………………………………. 4.3
  • 33. Points to observe prior to installation …………………………….. 4.3
  • 34. Who is allowed to carry out installation? ……………………. 4.3
  • 35. Which tools are required for installation?…………………… 4.3
  • 36. Notes on installation……………………………………………….. 4.4
  • 37. Pre-installation check list…………………………………………. 4.5
  • 38. Safety features ………………………………………………………. 4.6
  • 39. 5. Operation
  • 40. Pre-operation suggestions ………………………………………………..5.3
  • 41. Operation………………………………………………………………………..5.4
  • 42. How to operate the scoop …………………………………………….5.4
  • 43. Who is allowed to operate the scoop …………………………5.4
  • 44. When can operation be started? ……………………………….5.4
  • 45. Controls and indicators…………………………………………………5.5
  • 46. Operator’s compartment – left and center……………………5.5
  • 47. Operator’s compartment – right………………………………….5.6
  • 48. Engine monitoring system …………………………………………….5.21
  • 49. Hazard zone ……………………………………………………………….5.29
  • 50. Starting procedure……………………………………………………….5.30
  • 51. Shutdown procedure ……………………………………………………5.31
  • 52. Towing a disabled machine…………………………………………..5.33
  • 53. Instructions on the maintenance ……………………………………5.35
  • 54. Important notes……………………………………………………….5.35
  • 55. Before maintenance ………………………………………………..5.35
  • 56. Critical torque values ……………………………………………….5.37
  • 57. Lubricants, fluids and capacities………………………………..5.37
  • 58. Specific lubrication and maintenance schedule …………..5.38
  • 59. Specific lubrication and maintenance procedure………………5.42
  • 60. Pre-shift …………………………………………………………………5.42
  • 61. Every third shift……………………………………………………….5.45
  • 62. Weekly…………………………………………………………………..5.51
  • 63. Every three months …………………………………………………5.58
  • 64. First 50 hours of service …………………………………………..5.62
  • 65. Every 100 hours ……………………………………………………..5.63
  • 66. Every 500 hours ……………………………………………………..5.64
  • 67. Every 1000 hours ……………………………………………………5.68
  • 68. Every six months …………………………………………………….5.69
  • 69. Servicing heavy duty air filter elements…………………………..5.70
  • 70. Diesel emissions maintenance (general information) ……………5.74
  • 71. Replacement of wear parts ……………………………………………….5.141
  • 72. Tire/Wheel installation ……………………………………………..5.141
  • 73. Axles ……………………………………………………………………..5.145
  • 74. Drive shaft………………………………………………………………5.148
  • 75. Accumulator operation and precharging …………………….5.149
  • 76. Ejector blade and cylinder ………………………………………..5.151
  • 77. Canopy/Cab……………………………………………………………5.153
  • 78. Steering cylinder……………………………………………………..5.154
  • 79. Tilt cylinder……………………………………………………………..5.157
  • 80. Lift cylinder……………………………………………………………..5.158
  • 81. Brake bleeding procedure ………………………………………..5.160
  • 82. Instructions on the adjustment procedures ………………………….5.161
  • 83. Main relief – primary (main implement) pump section …..5.161
  • 84. Main relief – auxiliary pump section ……………………………5.162
  • 85. Unloading valve ………………………………………………………5.163
  • 86. Relief valve – brake cooling manifold………………………….5.164
  • 87. Pressure reducing valve – HRC pilot control circuit………5.165
  • 88. MSHA documentation……………………………………………………….. 5.167
  • 89. Factory inspection form……………………………………………….. 5.167
  • 90. General arrangement ………………………………………………….. 5.170
  • 91. Fuel system ……………………………………………………………….. 5.171
  • 92. Hydraulic system………………………………………………………… 5.172
  • 93. Safety/shutdown system ……………………………………………… 5.174
  • 94. Pneumatic circuit………………………………………………………… 5.176
  • 95. Operator’s compartment ……………………………………………… 5.177
  • 96. Approval tag ………………………………………………………………. 5.178
  • 97. Machine checklist……………………………………………………….. 5.179
  • 98. Power system checklist……………………………………………….. 5.187
  • 99. Electrical assembly……………………………………………………… 5.207
  • 100. Electrical checklist………………………………………………………. 5.208
  • 101. Troubleshooting procedures………………………………………………. 5.209
  • 102. Hydraulic system (general) ………………………………………….. 5.210
  • 103. Brakes ………………………………………………………………………. 5.213
  • 104. Hydraulic cylinders ……………………………………………………… 5.214
  • 105. Hydraulic pump ………………………………………………………….. 5.216
  • 106. Valves……………………………………………………………………….. 5.218
  • 107. Engine ………………………………………………………………………. 5.219
  • 108. Converter…………………………………………………………………… 5.229
  • 109. Transmission……………………………………………………………… 5.231
  • 110. Fuel injector……………………………………………………………….. 5.232
  • 111. Compressor……………………………………………………………….. 5.232
  • 112. Leaking intake system…………………………………………………. 5.234
  • 113. Air intake system restriction and fuel flow………………………. 5.234
  • 114. Catalyst failure……………………………………………………………. 5.234
  • 115. Exhaust particulate filter failure…………………………………….. 5.235
  • 116. Engine monitoring system……………………………………………. 5.236
  • 117. 6. Technical data
  • 118. Technical data………………………………………………………………… 6.3
  • 119. Components of the SU488D-XP …………………………………… 6.3
  • 120. Technical data……………………………………………………………. 6.3
  • 121. Tightening torques………………………………………………………. 6.5
  • 122. Permissible data……………………………………………………….. 6.11
  • 123. Lubrication fluids and greases ……………………………….. 6.11
  • 124. 7. For your information
  • 125. For your information……………………………………………………… 7.3
  • 126. Our service ………………………………………………………………… 7.3
  • 127. Service address……………………………………………………… 7.3
  • 128. Rebuild facility address …………………………………………… 7.4
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