Caterpillar 6015, RH40E Hydraulic Excavator Operating Instructions 3725069
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Caterpillar 6015, RH40E Hydraulic Excavator Operating Instructions 3725069

$30.00

  • Type Of Manual: Operating Instructions
  • Manual ID: 3725069
  • Number of Pages: 244
  • Size: 4.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6015, RH40E Hydraulic Excavator
  • 1. INTRODUCTION
  • 1.1. PREFACE
  • 1.1.1. Further machine documentation
  • 1.2. WARRANTY
  • 1.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 1.3.1. Warnings and symbols
  • 1.3.2. Contents of the Declaration of Conformity
  • 1.4. DESIGNATED USE, UNAUTHORIZED USE
  • 1.4.1. Noise emission information
  • 1.4.2. Vibration information
  • 1.5. ORGANIZATIONAL MEASURES
  • 1.5.1. Personal protective equipment and the working clothing
  • 1.5.2. Selection and qualification of personnel basic responsibilities
  • 1.5.3. Safety instructions governing specific operational phases
  • 1.5.4. Special work in conjunction with utilization of the machine and maintenance and repairs as well as troubleshooting during work disposal of parts and consumables
  • 1.5.5. Warning of special dangers
  • 1.5.6. Transporting and recommissioning
  • 1.6. FIRE AND EXPLOSION HAZARD
  • 2. OPERATION
  • 2.1. OPERATION – SAFETY INSTRUCTIONS
  • 2.1.1. Operating Instructions, where to store it in the drivers cab
  • 2.2. FIRE AND EXPLOSION HAZARD
  • 2.3. DESCRIPTION OF THE EXCAVATOR
  • 2.3.1. Excavator layout
  • 2.3.2. Undercarriage
  • 2.3.3. Superstructure
  • 2.3.4. Hydraulic system
  • 2.3.5. Pump Managing System (PMS)
  • 2.3.6. Programmable Logic Controller (PLC)
  • 2.3.7. Demand control / Zero-flow regulation
  • 2.3.8. Automatic engine speed reduction
  • 2.3.9. Electrical system
  • 2.3.10. DRIVERS CAB
  • 2.3.11. Entering and leaving the machine – Safety instructions
  • 2.3.12. Windscreen washer
  • 2.3.13. Drivers seat
  • 2.3.14. Adjusting the control consoles
  • 2.3.15. Trainers / instructors seat
  • 2.3.16. Fire-extinguisher
  • 2.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 2.5. PUTTING THE MACHINE INTO OPERATION
  • 2.5.1. Reducing the operators exposure to noise
  • 2.5.2. Refuelling
  • 2.5.3. Switching the electrical system on and off
  • 2.5.4. Battery main switch
  • 2.5.5. Preheating system for engine and hydraulic oil (optional)
  • 2.5.6. Fuel preheating system (optional)
  • 2.6. STARTING AND STOPPING THE ENGINE
  • 2.7. VENTILATION AND HEATING
  • 2.7.1. Air conditioner (optional)
  • 2.7.2. Auxiliary heating (optional)
  • 2.8. MAXIMUM MACHINE INCLINATIONS, INFORMATION
  • 2.9. TRAVELLING, SAFETY INSTRUCTIONS
  • 2.9.1. Running-in specifications for components of the crawler tracks
  • 2.9.2. TRAVELLING
  • 2.9.3. Locking the superstructure
  • 2.9.4. Track parking brake
  • 2.10. TRANSPORTING THE MACHINE
  • 2.10.1. Transport – Safety instructions
  • 2.11. WORKING OPERATION
  • 2.11.1. SAFETY INSTRUCTIONS
  • 2.11.2. Before starting work
  • 2.11.3. Slewing and braking the superstructure
  • 2.11.4. Working
  • 2.11.5. After daily operation
  • 2.12. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 2.12.1. Securing the machine
  • 2.13. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 2.14. LIFTING OPERATIONS
  • 2.14.1. Safety instructions
  • 2.14.2. Load-hooks on backhoe buckets.
  • 3. INSPECTION AND SERVICING
  • 3.1. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 3.2. INSPECTION AND SERVICING WORK, FIRE AND EXPLOSION HAZARD
  • 3.3. ENVIRONMENTALLY COMPATIBLE HYDRAULIC FLUID
  • 3.3.1. Environmentally compatible hydraulic fluid – operating instructions
  • 3.3.2. Environmentally compatible hydraulic fluid, conversion
  • 3.3.3. Environmentally compatible hydraulic fluid – Sampling
  • 3.4. ENVIRONMENT-FRIENDLY LUBRICANTS AND GEARBOX OILS
  • 3.4.1. Lubricants for bearings
  • 3.4.2. Gearbox oils
  • 3.5. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 3.5.1. Plan V
  • 3.5.2. Plan N
  • 3.5.3. Plan T and W
  • 3.5.4. Plan A E
  • 3.6. LUBRICATING CHART GREASE
  • 3.6.1. Lubricating chart Grease (legend)
  • 3.6.2. Filling quantities – Grease
  • 3.7. INSPECTION PLAN – OIL
  • 3.7.1. Inspection plan Oil (legend) )
  • 3.7.2. Filling quantities – oil
  • 3.7.3. Filling quantities – other
  • 3.8. LUBRICANTS
  • 3.8.1. Notes on the selection of oils and greases
  • 3.8.2. Avoid mixing of different hydraulic fluids
  • 3.8.3. Oils for combustion engine
  • 3.8.4. II. Oils for hydraulic system
  • 3.8.5. III.a Oils for pump gearbox
  • 3.8.6. III.b Oils for swing gearbox
  • 3.8.7. III.c Oils for travel gearbox
  • 3.8.8. Greases for bearings and slewing rings
  • 3.8.9. Fluid grease for idlers, track rollers and support rollers
  • 3.9. SERVICING WORK
  • 3.9.1. Hose line for oil and cooling liquid changes
  • 3.10. ENGINE
  • 3.10.1. Engine – Safety instructions
  • 3.10.2. Checking the engine oil level / Topping up
  • 3.10.3. Changing the engine oil
  • 3.10.4. Replacing the engine oil filters
  • 3.10.5. Cold-starting fluid (ether) – Replacing the pressure vessel
  • 3.11. COOLING SYSTEM
  • 3.11.1. Temperature
  • 3.11.2. Cooler and cooling liquid
  • 3.11.3. Topping up with coolant
  • 3.11.4. Changing the coolant
  • 3.12. AIR-INTAKE SYSTEM
  • 3.12.1. Dust trap, cleaning
  • 3.12.2. Main filter elements
  • 3.12.3. Safety filter element
  • 3.12.4. Air-intake lines
  • 3.13. FUEL SYSTEM
  • 3.13.1. Fuel system – Safety instructions
  • 3.13.2. Fuel pre-filter, Draining off water
  • 3.13.3. Fuel pre-filter, replace
  • 3.13.4. Secondary fuel filter, replace
  • 3.13.5. Fuel tank – Venting
  • 3.13.6. Cleaning the fuel tank
  • 3.13.7. Refuelling station (optional)
  • 3.13.8. Water trap (option)
  • 3.14. ELECTRICAL SYSTEM
  • 3.14.1. Electrical system – Safety instructions
  • 3.14.2. Alternator – Instructions
  • 3.14.3. Electrical circuit diagrams
  • 3.14.4. Electrical system switch-cabinets
  • 3.14.5. Replacing lamps and bulbs
  • 3.14.6. Floodlight projector, safety instructions
  • 3.14.7. Lighting systems in LED technonogy, instructions
  • 3.14.8. Battery
  • 3.14.9. Charging batteries inside the machine, safety instructions
  • 3.14.10. Removing and installing the battery
  • 3.15. HYDRAULIC SYSTEM
  • 3.15.1. Hydraulic system – Safety instructions
  • 3.15.2. Depressurizing the hydraulic system
  • 3.15.3. Checking the hydraulic oil level
  • 3.15.4. Topping up with hydraulic oil
  • 3.15.5. Changing the hydraulic oil return-flow (hydraulic oil reservoir)
  • 3.15.6. Bypass valves (working circuit)
  • 3.15.7. Bypass valves (cooling circuit)
  • 3.15.8. Breather filter
  • 3.15.9. High-pressure filter for working hydraulics
  • 3.15.10. High-pressure filters for the servo circuit and the feeding circuit of the slewing pump
  • 3.15.11. Changing the hydraulic oil
  • 3.15.12. Avoid mixing of different hydraulic fluids
  • 3.15.13. Venting the hydraulic system
  • 3.15.14. Cleaning the hydraulic oil cooler
  • 3.15.15. Pressure accumulator
  • 3.16. PUMP TRANSFER GEARBOX
  • 3.16.1. Checking the gearbox oil level / Topping up with oil
  • 3.16.2. Changing the gearbox oil
  • 3.17. SLEWING GEARBOX
  • 3.17.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.17.2. Changing the gearbox oil
  • 3.17.3. Gearbox venting
  • 3.17.4. Output pinion
  • 3.18. TRAVEL GEARBOX
  • 3.18.1. Gearbox – Checking the oil level / Topping up with oil
  • 3.18.2. Travel gearbox – Changing the oil
  • 3.18.3. Gearbox venting
  • 3.19. CRAWLER TRACKS
  • 3.19.1. Track rollers, support rollers, track pads
  • 3.19.2. Track tensioner
  • 3.19.3. Pressure-accumulator inspection regulations
  • 3.19.4. Checking the gas charging pressure in the pressure accumulator
  • 3.20. SWING RING
  • 3.20.1. Swing ring – Instructions
  • 3.20.2. Bearing races
  • 3.21. CENTRAL LUBRICATING
  • 3.21.1. Design and function
  • 3.21.2. Greasing cycle
  • 3.21.3. Venting the grease pump
  • 3.21.4. Venting the grease lines
  • 3.21.5. Unblocking a grease line
  • 3.21.6. Cleaning the grease sieves
  • 3.21.7. Lubricating the grease distributor of the working equipment
  • 3.22. OTHER MAINTENANCE
  • 3.22.1. Heating and air conditioning
  • 3.23. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 3.23.1. Putting the excavator out of operation
  • 3.23.2. Battery storage
  • 3.23.3. Recommissioning
  • 4. REPAIR WORK
  • 4.1. REPAIR WORK – SAFETY INSTRUCTIONS
  • 4.2. REPAIR WORK, FIRE AND EXPLOSION HAZARD
  • 4.3. REPAIR WORK, ENGINE
  • 4.4. HYDRAULIC SYSTEM
  • 4.4.1. Repair instructions
  • 4.4.2. Hydraulic hoses Instructions
  • 4.5. ELECTRICAL SYSTEM
  • 4.5.1. Assisted starting (with jumper cables) Safety instructions
  • 4.5.2. Assisted starting (with jumper cables)
  • 4.5.3. Starting the engine with jumper cables (external batteries
  • 4.6. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 4.7. WELDING AND FLAME CUTTING WORKS – SAFETY INSTRUCTIONS
  • 4.8. DISPOSAL AT THE END OF THE SERVICE LIFE
  • 4.8.1. Dismantling and removal instructions
  • 4.8.2. Risk of deflagrations
  • 4.8.3. Risk of fire
  • 4.8.4. Disposing of the machine without polluting the environment
  • 4.8.5. Further hazardous substances
  • 4.8.6. Appropriate disposal of batteries
  • 5. ANNEX
  • 5.1. TROUBLESHOOTING
  • 5.1.1. Instructions on troubleshooting
  • 5.1.2. Layout of the fault table
  • 5.1.3. Possible causes
  • 5.1.4. Measures
  • 5.1.5. Section
  • 5.2. FAULT TABLES
  • 5.2.1. Combustion engine – Fault table
  • 5.2.2. ,Working hydraulics Fault table
  • 5.2.3. Track drive Fault table
  • 5.2.4. Slewing mechnism Fault table
  • 5.2.5. Central lubricating system Fault table
  • 5.3. HYDRAULIC CIRCUIT DIAGRAM
  • 5.4. ABBREVIATIONS
  • 5.5. TECHNICAL DATA
  • 5.5.1. Product Specification Sheet
  • 6. INDEX
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