Caterpillar 6018AC, 6018ACFS Hydraulic Shovel Operation And Maintenance Manual 3847022
Caterpillar 6018AC, 6018ACFS Hydraulic Shovel Operation And Maintenance Manual 3847022 - Image 2
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Caterpillar 6018AC, 6018ACFS Hydraulic Shovel Operation And Maintenance Manual 3847022 - Image 5

Caterpillar 6018AC, 6018ACFS Hydraulic Shovel Operation And Maintenance Manual 3847022

$30.00

  • Type Of Manual: Operation And Maintenance Manual
  • Manual ID: 3847022
  • Number of Pages: 228
  • Size: 4.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • 6018AC, 6018ACFS Hydraulic Shovel
  • 1. TITLEPAGE
  • 2. INTRODUCTION
  • 2.1. PREFACE
  • 2.2. WARRANTY
  • 2.3. FUNDAMENTAL SAFETY INSTRUCTIONS
  • 2.3.1. Warnings and symbols
  • 2.4. DESIGNATED USE
  • 3. OPERATION
  • 3.1. OPERATION – SAFETY INSTRUCTIONS
  • 3.1.1. Operating instructions
  • 3.1.2. Pay special attention to
  • 3.1.3. Operating personnel
  • 3.1.4. Personal protective gear and working clothing
  • 3.1.5. Safety belt
  • 3.1.6. State of the machine
  • 3.1.7. Entering and leaving the machine
  • 3.1.8. Hazard range
  • 3.1.9. Persons within the hazard zone
  • 3.1.10. Marshallers
  • 3.1.11. Securing the machine
  • 3.1.12. Operating Instructions, where to store it in the drivers cab
  • 3.2. FIRE AND EXPLOSION HAZARD
  • 3.3. DESCRIPTION OF THE EXCAVATOR
  • 3.3.1. Excavator layout
  • 3.3.2. Undercarriage
  • 3.3.3. Superstructure
  • 3.3.4. Hydraulic system
  • 3.3.5. Pump Managing System (PMS)
  • 3.3.6. Stored Program Control (SPC)
  • 3.3.7. Control Management System (CMS)
  • 3.3.8. Demand control / Zero-flow regulation
  • 3.3.9. Board-Control-System (BCS)
  • 3.3.10. Electrical system
  • 3.3.11. Power supply
  • 3.3.12. Entering and leaving the machine, Safety instructions
  • 3.3.13. Access lighting
  • 3.3.14. Swinging ladder
  • 3.3.15. Folding ladder (optional)
  • 3.3.16. Cab interior lamp
  • 3.3.17. Servicing lighting
  • 3.3.18. Illuminating the control column
  • 3.3.19. EMERGENCY STOP switch
  • 3.3.20. Servicing switch
  • 3.3.21. Windscreen washer
  • 3.3.22. Drivers seat
  • 3.3.23. Fire extinguisher
  • 3.3.24. Automatic fire-extinguishing system (optional)
  • 3.3.25. Trainers / instructors seat
  • 3.3.26. Emergency escape device (optional)
  • 3.4. MONITORING, WARNING AND CONTROL ELEMENTS
  • 3.5. PUTTING THE MACHINE INTO OPERATION
  • 3.5.1. Service station (tanklift)
  • 3.5.2. Battery main switch, switching on and off
  • 3.5.3. Electrical system (24V), switching on and off
  • 3.5.4. Switching the electric motor on and off
  • 3.5.5. Time-out before restart
  • 3.5.6. Electric motor can not be switched on
  • 3.5.7. In case of failure
  • 3.5.8. Circuit breaker, switching on and off
  • 3.5.9. Motor protection relay, function
  • 3.5.10. Air conditioner (option)
  • 3.6. TRAVELLING
  • 3.6.1. DRIVING SAFETY INSTRUCTIONS
  • 3.6.2. TRAVELLING
  • 3.6.3. Locking the superstructure
  • 3.6.4. Track parking brake
  • 3.7. TRANSPORTING THE MACHINE
  • 3.7.1. Transport – Safety instructions
  • 3.8. WORKING OPERATION
  • 3.8.1. Safety instructions
  • 3.8.2. Working equipment, avoid extreme positions
  • 3.9. WORKING OPERATION
  • 3.9.1. Before starting work
  • 3.9.2. Swinging the superstructure
  • 3.9.3. Braking the superstructure
  • 3.9.4. Working
  • 3.9.5. Emergency lowering of the working equipment
  • 3.9.6. After daily operation
  • 3.10. ASSEMBLING WORKING EQUIPMENT – SAFETY INSTRUCTIONS
  • 3.10.1. Personel
  • 3.10.2. Personal protective gear and working clothes
  • 3.10.3. Tools and auxiliaries
  • 3.10.4. Securing the working equipment
  • 3.10.5. Securing the machine
  • 3.10.6. Selecting the attachments
  • 3.10.7. Protective roof against falling objects
  • 3.10.8. Securing the machine
  • 3.11. CORROSION PROTECTION FOR PINS AND BEARINGS (BUSHINGS AND HUBS)
  • 3.11.1. Application of GLEITMO 815
  • 4. INSPECTION AND SERVICING
  • 4.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 4.1.1. In the transformer station
  • 4.1.2. On the excavator
  • 4.1.3. On the hydraulic excavator
  • 4.1.4. In the transformer station
  • 4.1.5. On the hydraulic excavator
  • 4.2. INSPECTION AND SERVICING – SAFETY INSTRUCTIONS
  • 4.2.1. Operating manual
  • 4.2.2. Inspection and servicing personnel
  • 4.2.3. Personal protective equipment and working clothing
  • 4.2.4. Securing the working equipment
  • 4.2.5. Securing the machine
  • 4.2.6. Climbing onto and off the machine
  • 4.2.7. Checking the state of tools
  • 4.2.8. Cleaning jobs
  • 4.2.9. Handling flammable liquids
  • 4.2.10. Fastening and securing elements
  • 4.2.11. Spare parts
  • 4.2.12. Handling oils and greases
  • 4.2.13. Visisble oil losses
  • 4.2.14. Relieving residual pressure in the hydraulic system
  • 4.2.15. Screwed connections, piping, hydraulic hoses
  • 4.2.16. Non-polluting disposal
  • 4.2.17. Handling batteries
  • 4.2.18. Before working on the electrical system
  • 4.2.19. Selecting oils and greases
  • 4.2.20. Filters
  • 4.2.21. Sealing elements
  • 4.2.22. Oil-level check and oil change
  • 4.2.23. Lubricating
  • 4.2.24. After servicing
  • 4.3. FIRE AND EXPLOSION HAZARD
  • 4.4. INSPECTION AND SERVICING PLANS – INSTRUCTIONS
  • 4.4.1. Intervals
  • 4.4.2. Oils / Greases
  • 4.4.3. Cleaning jobs
  • 4.4.4. Components
  • 4.4.5. Plan V
  • 4.4.6. Plan N
  • 4.4.7. Plan T and W
  • 4.4.8. Plan A E
  • 4.5. LUBRICATING CHART GREASE
  • 4.5.1. Lubricating chart Grease (legend)
  • 4.5.2. Filling quantities – Grease
  • 4.6. INSPECTION PLAN – OIL
  • 4.6.1. Inspection plan Oil (legend)
  • 4.6.2. Filling quantities – oil
  • 4.6.3. Filling quantities – other
  • 4.7. LUBRICANTS
  • 4.7.1. Notes on the selection of oils and greases
  • 4.7.2. Avoid mixing of different hydraulic fluids
  • 4.7.3. II. Oil for hydraulic system
  • 4.7.4. III.a Oils for pump gearbox
  • 4.7.5. III.b Oils for swing gearboxes
  • 4.7.6. III.c Oils for travel gearboxes
  • 4.7.7. Greases for bearings and swing rings
  • 4.8. SERVICING WORK
  • 4.8.1. Hose line for oil changes
  • 4.9. ELECTRIC MOTOR
  • 4.9.1. Electric motor – Safety instructions
  • 4.9.2. Cleaning the electric motor
  • 4.9.3. Electric motor, greasing
  • 4.10. ELECTRICAL SYSTEM
  • 4.10.1. Electrical system – Safety instructions
  • 4.10.2. Battery main switch
  • 4.10.3. Battery
  • 4.10.4. Switchgear cabinet
  • 4.10.5. Slip ring maintenance
  • 4.10.6. Floodlight projector, replacing the lamp
  • 4.11. HYDRAULIC SYSTEM
  • 4.11.1. Hydraulic system – Safety instructions
  • 4.11.2. Depressurizing the hydraulic system
  • 4.11.3. Checking the hydraulic oil level
  • 4.11.4. Changing the hydraulic oil return-flow filter (hydraulic oil reservoir)
  • 4.11.5. Bypass valves (hydraulic oil reservoir)
  • 4.11.6. Breather filter
  • 4.11.7. Filter (control circuit)
  • 4.11.8. High-pressure filter for working hydraulics
  • 4.11.9. High-pressure filters for servo circuit
  • 4.11.10. High-pressure filters for feeding circuit
  • 4.11.11. Changing the hydraulic oil
  • 4.11.12. Avoid mixing of different hydraulic fluids
  • 4.11.13. Venting the hydraulic system
  • 4.11.14. Cleaning the hydraulic oil cooler
  • 4.11.15. Electronic excavator control
  • 4.11.16. Pressure accumulator – Emergency lowering
  • 4.12. PUMP TRANSFER GEARBOX
  • 4.12.1. Checking the gearbox oil level / Topping up with oil
  • 4.12.2. Changing the pump gearbox oil
  • 4.13. SWING GEARBOX
  • 4.13.1. (Valid for swing gearbox P/N 3696062)
  • 4.13.2. Swing gearbox – Checking the oil level / Topping up with oil
  • 4.13.3. Changing the swing gearbox oil
  • 4.13.4. Swing gearbox venting
  • 4.14. SWING GEARBOX
  • 4.14.1. (Valid for swing gearbox P/N 3696026)
  • 4.14.2. Swing gearbox – Checking the oil level / Topping up with oil
  • 4.14.3. Changing the swing gearbox oil
  • 4.14.4. Swing gearbox venting
  • 4.15. TRAVEL GEARBOX
  • 4.15.1. Travel gearbox – Checking the oil level / Topping up with oil
  • 4.15.2. Travel gearbox – Changing oil
  • 4.16. CRAWLER TRACKS
  • 4.16.1. Cleaning
  • 4.16.2. Track roller, Support roller
  • 4.16.3. Track pads fastening
  • 4.16.4. Track tensioner
  • 4.16.5. Pressure-accumulator inspection regulations
  • 4.16.6. Checking the gas charging pressure in the pressure accumulator
  • 4.17. SWING RING
  • 4.17.1. Swing ring Instructions
  • 4.17.2. Bearing races
  • 4.18. CENTRAL LUBRICATING
  • 4.18.1. Design
  • 4.18.2. Function
  • 4.18.3. Replacing the grease drum
  • 4.18.4. Checking the greasing pressure
  • 4.18.5. Unblocking a grease line.
  • 4.18.6. Oilfilter (hydraulic circuit grease pump) )
  • 4.18.7. Grease filter (Grease lines)
  • 4.19. OTHER MAINTENANCE
  • 4.19.1. Additional oil cooling
  • 4.19.2. Heating and air conditioning
  • 4.20. PUTTING THE EXCAVATOR OUT OF OPERATION AND RECOMMISSIONING
  • 4.20.1. Putting the excavator out of operation
  • 4.20.2. Battery storage
  • 4.20.3. Recommissioning
  • 4.21. NOTES
  • 5. REPAIR WORK
  • 5.1. SAFETY INSTRUCTIONS FOR EXCAVATORS WITH ELECTRIC MOTOR
  • 5.1.1. In the transformer station
  • 5.1.2. On the excavator
  • 5.1.3. On the hydraulic excavator
  • 5.1.4. In the transformer station
  • 5.1.5. On the hydraulic excavator
  • 5.2. REPAIR WORK – SAFETY INSTRUCTIONS
  • 5.2.1. Operating instructions
  • 5.2.2. Repair personnel
  • 5.2.3. Working in greater heights
  • 5.2.4. Prestressed units
  • 5.2.5. Dismantling components
  • 5.2.6. Never remove lead seals
  • 5.2.7. After the repair work
  • 5.3. FIRE AND EXPLOSION HAZARD
  • 5.4. HYDRAULIC SYSTEM
  • 5.4.1. Repair instructions
  • 5.4.2. Hydraulic hoses Instructions
  • 5.5. PRESSURE ACCUMULATORS – SAFETY INSTRUCTIONS
  • 5.6. WELDING OPERATIONS – SAFETY INSTRUCTIONS
  • 5.6.1. Welding operations only by trained personnel
  • 5.6.2. Pressurized vessels and pressure accumulators
  • 5.6.3. Swing joints and hinges
  • 5.6.4. Notes on the electric system
  • 5.6.5. Additional information
  • 6. ANNEX
  • 6.1. TROUBLESHOOTING
  • 6.1.1. Instructions on troubleshooting
  • 6.1.2. Layout of the fault table
  • 6.1.3. Possible causes
  • 6.1.4. Measures
  • 6.1.5. Section
  • 6.2. FAULT TABLES
  • 6.2.1. Working hydraulics Fault table
  • 6.2.2. Track drive Fault table
  • 6.2.3. Swing mechnism Fault table
  • 6.2.4. Central lubricating system Fault table
  • 6.3. HYDRAULIC CIRCUIT DIAGRAM
  • 6.4. ABBREVIATIONS
  • 6.5. ABBREVIATIONS
  • 6.6. TECHNICAL DATA
  • 6.6.1. S-Spec_Sheet
  • 7. INDEX
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