BT HWE100, HWE100S, LWE130 Service Manual 238344-040

BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 2

BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 3

BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 4

BT HWE100, HWE100S, LWE130 Service Manual 238344-040 - Image 5

bt hwe100 hwe100s lwe130 service manual 238344 040 2

bt hwe100 hwe100s lwe130 service manual 238344 040 3

BT HWE100, HWE100S, LWE130 Service Manual 238344-040

$30.00

Type Of Manual: Service Manual
Manual ID: 238344-040
: Service Manual PDF
Number of Pages: 142
Size: 7.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- HWE100, HWE100S, LWE130

1. Return To HomePage
2. Table of Contents
3. Technical data
3.1. General tightening torques
4. Maintenance
4.1. Safety regulations with maintenance work
4.2. Cleaning and washing
4.2.1. External cleaning
4.2.2. Cleaning the motor compartment
4.2.3. Electrical components
4.3. Safe lifting
4.4. Lifting the truck HWE100/HWE100S
4.5. Lifting the truck LWE130
4.5.1. Using a lifting device
4.5.2. Lifting points, using another fork lift truck
4.6. Placing the truck on its side HWE100/HWE100S
4.7. Maintenance Schedule
4.8. Oil and lubricants
5. Tools
5.1. Super Seal connectors
5.2. AMP connectors
5.2.1. AMP Connectors, 040 series
5.3. Molex connectors
5.4. Grease guns
5.5. Other tools
6. Chassis – 0000
6.1. Support arms HWE100
6.1.1. Placement of supportarms
6.2. Support arms HWE100S
6.2.1. General
6.2.2. Main Components
6.2.3. Maintenance
6.2.4. Adjusting the support arm width
6.2.5. Replacing support arms
7. Drive unit/drive gear – 2000
7.1. Component parts
7.2. Service and repairs
7.2.1. Dismantling the motor from the truck
7.2.2. Inspection/replacement of the carbon brushes
7.2.3. Replacing the drive gear
7.2.4. Cleaning
7.2.5. Maintenance of brakes
7.2.6. Replacing the brake disc
8. Wheel system – 3000
8.1. Castor wheel suspension HWE100/ HWE100S
8.1.1. Components
8.1.2. Lubricating the nipples
8.1.3. Adjusting the castor wheel pressure
8.2. Castor wheel LWE130
8.2.1. Lubricating the nipples
9. Steering system – 4000
9.1. Components
10. Electrical system – 5000
10.1. General
10.1.1. Firmware (truck control software)
10.2. Names of parts
10.3. Electric equipment list summary
10.3.1. Electric component overview
10.4. Access to the main electric panel
10.5. Electric circuit overview
10.6. Symbol list
10.7. Electric wiring diagram
10.8. Automatic height adjustment
10.9. Functional description
10.9.1. Operating principle
10.9.2. Transistor regulator
10.9.2.1. General
10.9.3. Battery charging on-board the truck (machine number 947624-)
10.9.3.1. Charging
10.9.3.2. Technical data
10.9.3.3. Alarm indications on charger
10.9.4. Battery charge level status
10.9.4.1. Battery display (option)
10.9.5. Built-in charger for charging on a lorry – LWE130
10.9.5.1. General
10.9.5.2. Installation recommendations for the connection point on a lorry
10.9.5.3. Installation on the truck
10.9.5.4. Charging
10.9.5.5. Troubleshooting
10.9.5.6. Technical data
10.9.6. Limiting the travel speed
10.9.7. Hour meter modes
10.9.8. Hand-held terminal
10.9.8.1. General
10.9.8.2. Connecting the hand-held terminal
10.9.8.3. Hand-held terminal overview
10.9.8.4. Hand-held terminal menus
10.10. Troubleshooting
10.10.1. General
10.10.2. Displaying error codes
10.10.2.1. Direct error code display
10.10.2.2. Displaying error code on the hand-held terminal
10.10.2.3. Error history
10.10.3. Error code list
10.10.4. TESTER function
10.11. Parameters and settings
10.11.1. General
10.11.2. Setting the parameters
10.11.3. Parameter list
10.11.4. Parameter description
10.11.4.1. Acceleration ramp time (ACC.DELAY)
10.11.4.2. Deceleration ramp time (ACC.DELAY)
10.11.4.3. Release breaking intensity (RELEASE BRAKING)
10.11.4.4. Inversion braking intensity (INVERSION BRAKING)
10.11.4.5. Maximum speed (CUTBACK SPEED 3)
10.11.4.6. Reset service counter (CHECK UP DONE)
10.11.4.7. Select service warning type (CHECK UP TYPE)
10.11.4.8. Time to next service (CHECK UP HOURS)
10.11.5. Transferring parameter settings
10.11.5.1. General
10.11.5.2. From the truck to the hand-held terminal
10.11.5.3. From the hand-held terminal to the truck
10.11.6. Speed potentiometer calibration
10.11.6.1. General
10.11.6.2. Procedure
10.12. Technical data
10.12.1. SEM-X transistor regulator
11. Hydraulic system – 6000
11.1. HWE100/HWE100S
11.2. Hydraulics diagram and main components HWE100/HWE100S
11.3. Hydraulics diagram and components LWE130
11.4. Description HWE100/HWE100S/ LWE130
11.4.1. Operating pressure and pressure limitation
11.5. Adjustments
11.5.1. Adjustment of the pressure limit valve HWE100/HWE130
11.5.2. Adjustment of the pressure limit valve LWE130
11.6. Tools HWE100/HWE100S/LWE130
12. Lift mast HWE100/HWE100S – 7000
12.1. Main mast
12.1.1. Components
12.1.2. Maintenance
12.1.2.1. Mounting
12.1.2.2. Lubrication
12.1.3. Cylinder
12.1.3.1. Disassembly
12.1.3.2. Assembly
12.2. Fork carriage
12.2.1. Maintenance
12.3. Main lift chain system
12.3.1. Checking the chain setting
12.3.2. Chain inspection
12.3.2.1. Surface rust
12.3.2.2. Rusty links
12.3.2.3. Stiff links
12.3.2.4. Bolt rotation
12.3.2.5. Loose bolts
12.3.2.6. Outline wear
12.3.2.7. Stretching
12.3.2.8. Damaged discs
12.3.2.9. Damaged bolts
12.3.2.10. Dirty chain
12.3.3. Cleaning
12.3.4. Lubrication
13. Accessories – 9000
13.1. Automatic height adjustment HWE100/HWE100S
13.1.1. General
13.1.2. Electrical wiring diagram
14. Destruction instructions
14.1. General
14.2. Procedure
14.3. Abbreviations
14.4. Sorting
14.5. Chassis (0300)
14.5.1. Disassembly
14.5.2. Material handling
14.6. Hoods, hatches (0340)
14.6.1. Disassembly
14.6.2. Material handling
14.7. Electric Pump Motor (1710)
14.7.1. Disassembly
14.7.2. Material handling
14.8. Drive assembly/drive motor (1760/ 2550)
14.8.1. Disassembly
14.8.2. Material handling
14.9. Wheels (3500)
14.9.1. Disassembly
14.9.2. Material handling
14.10. Tiller arm (4110)
14.10.1. Disassembly
14.10.2. Material handling
14.11. General electrical equipment (5100)
14.11.1. Disassembly
14.11.2. Material handling
14.12. Hydraulic unit (6100)
14.12.1. Disassembly
14.12.2. Material handling
14.13. Hydraulic cables/cylinders (6230/ 6610)
14.13.1. Disassembly
14.13.2. Material handling
14.14. Main mast and fork carriage (7100)
14.14.1. Disassembly
14.14.2. Material handling

Rate this product