BT LWE180, LWE200, LPE200-6, LPE200-8 Service Manual 221609-040

BT LWE180, LWE200, LPE200-6, LPE200-8 Service Manual 221609-040 - Image 2

BT LWE180, LWE200, LPE200-6, LPE200-8 Service Manual 221609-040 - Image 3

BT LWE180, LWE200, LPE200-6, LPE200-8 Service Manual 221609-040

$30.00

Type Of Manual: Service Manual
Manual ID: 221609-040
: Service Manual PDF
Number of Pages: 156
Size: 5.7MB
Format: PDF

Category: BT Service Manual PDF

Product details

Model List:
- LWE180, LWE200, LPE200-6, LPE200-8

1. Table of contents
2. Technical data
2.1. General tightening torques
2.1.1. Galvanised, non-oiled bolts
2.1.2. Untreated, oiled bolts
3. Introduction, maintenance
3.1. Safety regulations during maintenance work
3.2. Cleaning and washing
3.2.1. Cleaning the exterior
3.2.2. Cleaning the motor compartment
3.2.3. Electrical components
3.3. Safe lifting
3.4. Maintenance schedule
3.5. Lubrication schedule
3.6. Oil and grease specification
4. Tools
4.1. Super Seal connectors
4.2. AMP connectors
4.2.1. AMP Connectors, 040 series
4.3. Molex connectors
4.4. Grease guns
4.5. Other tools
5. Fork carriage- 0380
5.1. Maintenance
5.1.1. Adjusting the play between the fork carriage and body
6. Engine suspension- 0450
6.1. Component parts
6.1.1. Component List
7. Electric drive motor – 1760
7.1. Component parts
7.1.1. Dismantling/assembling of motor from truck
7.1.2. Assembling
7.2. Service/Repairs
7.2.1. Dismantling of motor
7.2.2. Assembling of motor
7.2.3. Cleaning
7.3. Technical data
8. Drive unit/gear – 2550
8.1. General
8.2. Included components
8.3. Disassembly of the drive unit from the truck
8.4. Assembly of the drive unit in the truck
8.5. Oil inspection or changing oil
8.5.1. Oil inspection/replenishment
8.5.2. Changing oil
8.6. Replacing the gasket ring
8.6.1. Disassembly
8.6.2. Assembly
8.7. Leakage from top cover
9. Electro magnetic brake – 3370
9.1. Brake LWE180, LWE200, LPE200-6
9.1.1. Main components
9.1.2. Maintenance
9.1.2.1. Exchange of brake disc
9.2. Brake LPE200-8
9.2.1. Main components
9.2.2. Maintenance
9.2.2.1. Exchange of brake disc
9.2.2.2. Adjustment of gap
10. Steering system – 4000
10.1. Component parts, tiller arm
10.2. Adjustments
10.2.1. Adjusting of brake microswitch
10.3. Tiller arm handle
10.3.1. Dismantling/Assembling
10.3.1.1. Change from ignition key to keyboard (2)
10.3.1.2. Change from keyboard to ignition key (2)
10.3.1.3. Changing of signal button/switch (9, 10)
10.3.1.4. Changing of lift/lowering button (13)
10.3.1.5. Changing of pushbutton (16)
11. Electrical System – 5000
11.1. General
11.1.1. Software/hardware order numbers
11.1.2. Nomenclature
11.2. Electrical equipment overview
11.2.1. Electric component overview
11.3. Electrical wiring diagram
11.3.1. Symbol list
11.3.2. Overview
11.3.3. Wiring diagram LWE180, LWE 200, LPE200-6
11.3.4. Wiring Diagram LPE200-8
11.4. Functional description
11.4.1. Theory of operation
11.4.2. Spider expansion unit (SEU)
11.4.3. Hour meter and battery condition
11.4.4. TLS – Truck log system (optional)
11.4.4.1. General
11.4.4.2. Registration
11.4.4.3. Logging in/out SD16
11.4.4.4. Logging in/out S16
11.4.4.5. Collision sensor
11.4.4.6. Settings
11.4.5. ID unit (optional)
11.4.6. Built-in battery charger (optional)
11.4.6.1. Technical data
11.4.6.2. Charging
11.4.6.3. Troubleshooting and service
11.4.6.4. Adjusting the charger
11.5. Parameters adjustments
11.5.1. General
11.5.2. Displaying parameters – without the CAN service key
11.5.3. Adjusting operator parameters – without the CAN service key
11.5.4. Displaying changing parameters – CAN service key connected
11.5.4.1. Changing a parameter
11.5.5. List of operator parameters
11.5.6. Description of operator parameters
11.5.6.1. 1 – Travel speed, Turtle button (LWE180, LWE200)
11.5.6.2. 1 – Creep speed (LPE200-8)
11.5.6.3. 2 – Maximum travel speed
11.5.6.4. 3 – Acceleration
11.5.6.5. 4 – Neutral speed reduction
11.5.6.6. 5 – Logout
11.5.7. List of Service parameters
11.5.8. Description of Service parameter
11.5.8.1. 10 – PIN code
11.5.8.2. To enter a new PIN-code
11.5.8.3. To remove an existing PIN-code
11.5.8.4. 14 – Creep speed
11.5.8.5. 15 – Non-configurable options
11.5.8.6. Setting Non-configurable options
11.5.8.7. 16 – Configurable option 1
11.5.8.8. 17 – Configurable option 2
11.5.8.9. 18 – Configurable option 3
11.5.8.10. 19 – Configurable option 4
11.5.8.11. 20 – Hour meter selection
11.5.8.12. 21 – Battery size
11.5.8.13. Instructions for verifying parameter setting
11.5.8.14. Instructions for verifying parameter setting
11.5.8.15. 22 – Brake switch
11.5.8.16. 25 – Service interval
11.5.8.17. 28 – Button selection
11.5.8.18. 39 – Login method and driver parameter access
11.5.8.19. Expanded keypad – General
11.5.8.20. Expanded keypad – Programming
11.5.9. Configurable Option parameters
11.5.9.1. General
11.5.9.2. Parameter 16 to 19 configurable options
11.5.9.3. Setting Configurable options
11.6. Diagnostic and troubleshooting
11.6.1. General
11.6.2. Fault code history
11.6.3. List of fault codes
11.6.4. Transistor regulator troubleshooting and error codes
11.6.4.1. General
11.6.4.2. Transistor regulator errors
11.6.4.3. Resetting errors
11.6.5. Built-in Test Function
11.6.5.1. Digital inputs/outputs test mode
11.6.5.2. Transistor regulator inputs
11.6.5.3. Transistor regulator outputs
11.6.5.4. Digital input of logic card A2
11.6.5.5. Extra functions
11.6.6. Display test mode
11.7. Technical specifications – Curtis 1243
12. Hydraulic/Pneumatik – 6000
12.1. General
12.2. Hydraulic chart and list of symbols
12.2.1. List of Symbols
12.3. Adjustments LWE180
12.3.1. Adjusting the pressure limit valve
12.3.2. Tools
12.4. Adjustments LWE200
12.4.1. Adjusting the pressure limit valve
12.5. Hydraulic chart and list of symbols
12.5.1. List of Symbols
12.6. Adjusting the pressure limit valve
13. PowerTrak cylinder – 6680
13.1. Included components
13.2. Disassembling the PowerTrak cylinder and spring guides

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BT LWE180, LWE200, LPE200-6, LPE200-8 Service Manual 221609-040

Product details

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