BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001
BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 2
BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 3
BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 4
BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 5

BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 302266-001
  • : Service Manual PDF
  • Number of Pages: 318
  • Size: 3.5MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PMX, QMX Electric Low Lift Pallet Truck
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 5. Introduction, Service Manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General Product Information
  • 7.1. Presentation of the PMX and QMX.
  • 7.1.1. Intended Application of the Trucks
  • 7.1.2. Forbidden Application of the Trucks
  • 7.1.3. Truck Data
  • 7.1.4. PMX Dimensions
  • 7.1.5. QMX Dimensions
  • 7.1.6. Data Plate
  • 7.2. Main Components
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 8.2. Nomenclature, Threads
  • 8.3. Strength Identification
  • 8.4. Conversion of Metric and English Units
  • 9. Technical Service Data
  • 10. Ordering Spare Parts
  • 11. Contents, Section P
  • 11.1. Planned Maintenance
  • 12. Introduction, Maintenance
  • 12.1. Safe Jacking Procedure
  • 13. Service Schedule
  • 13.1. Planned Maintenance Schedule
  • 13.2. Planned Maintenance Procedures
  • 13.2.1. Services to be Performed Daily
  • 13.2.2. Services to be Performed Monthly
  • 13.2.3. Services to be Performed Annually
  • 14. Lubrication Chart
  • 15. Oil and Grease Specifications
  • 15.1. Approved Oils and Grease
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Lift Frame
  • 17.1. Pull rod
  • 17.1.1. Removal
  • 17.1.2. Inspection
  • 17.1.3. Installation
  • 17.2. Carrier Frame Bushings
  • 18. Chassis
  • 18.1. General Information
  • 19. Drive Motor Mounting Points
  • 19.1. Drive Motor Brush
  • 19.1.1. Removal and Installation
  • 19.2. Drive Motor Assembly
  • 19.2.1. Remove
  • 19.2.2. Installation
  • 20. Drive Motor
  • 20.1. General Information
  • 20.2. Operating Conditions
  • 20.3. Troubleshooting
  • 21. Volt Drive Motor
  • 21.1. Component Repair
  • 21.1.1. Disassembly
  • 21.2. Inspection and Troubleshooting
  • 21.2.1. Drive End Head
  • 21.2.2. Commutator End Head
  • 21.2.3. Bearings
  • 21.2.4. Brush and Commutator
  • 21.2.5. Armature
  • 21.2.6. Frame and Field Assembly
  • 21.2.7. Assembly
  • 21.3. Changing Brushes
  • 22. Volt Drive Motor
  • 22.1. Component Repair
  • 22.1.1. Disassembly
  • 22.2. Inspection and Troubleshooting
  • 22.2.1. Drive End Head
  • 22.2.2. Commutator End Head
  • 22.2.3. Bearings
  • 22.2.4. Brush and Commutator
  • 22.2.5. Armature
  • 22.2.6. Frame and Field Assembly
  • 22.2.7. Assembly
  • 22.3. Changing Brushes
  • 23. Transmission
  • 23.1. System Description
  • 23.2. Troubleshooting
  • 23.3. Axle Seal Removal and Installation
  • 23.3.1. Removal
  • 23.3.2. Installation
  • 23.4. Transmission Removal/Installation
  • 23.4.1. Removal
  • 23.4.2. Installation
  • 23.5. Transmission Assembly
  • 23.5.1. Disassembly
  • 23.5.2. Assembly
  • 24. Parking Brake System
  • 24.1. Brake Theory of Operation
  • 24.2. Brake Adjustment
  • 24.3. Brake Shoe Removal / Installation
  • 25. Drive Wheel
  • 25.1. Removal
  • 25.2. Installation
  • 26. Load Wheels
  • 26.1. Removal/Installation
  • 27. Steering
  • 27.1. Control Handle Head
  • 27.1.1. Removal
  • 27.1.2. Installation
  • 28. Steering Handle Head
  • 28.1. Control Handle Head
  • 28.1.1. Removal
  • 28.1.2. Installation
  • 28.2. Direction Control Switches
  • 28.3. Horn, Raise, and Lower Switches
  • 28.4. Potentiometer
  • 29. Swing Out Battery Pack
  • 29.1. Charger Diagram
  • 29.2. Battery Cable routing diagram
  • 29.3. Troubleshooting
  • 29.3.1. Electrical testing
  • 30. GNB Battery Pack
  • 30.1. General Information
  • 30.2. Troubleshooting
  • 30.2.1. Troubleshooting Symptoms
  • 31. Battery Controller / Hourmeter / Lift Interrupt
  • 31.1. General Information
  • 31.2. Electrical
  • 31.2.1. Voltage
  • 31.3. Battery Controller (BC)
  • 31.3.1. General Information
  • 31.3.2. Reset
  • 31.3.3. Key Switch
  • 31.3.4. Hourmeter
  • 31.4. Troubleshooting
  • 31.4.1. Battery Discharge Indicator (BDI)
  • 31.4.2. Hourmeter
  • 32. Battery Discharge Indicator / Hourmeter
  • 32.1. General Information
  • 32.2. Electrical
  • 32.2.1. Voltage
  • 32.3. Battery Discharge Indicator (BDI)
  • 32.3.1. General Information
  • 32.3.2. Key Switch
  • 32.3.3. Hourmeter
  • 32.4. Troubleshooting
  • 32.4.1. Battery Discharge Indicator (BDI)
  • 32.4.2. Hourmeter
  • 33. PMX 12 Volt Electrical System
  • 33.1. Electrical Panel Components
  • 33.1.1. Electrical Schematic
  • 33.1.2. Electrical Schematic Symbols
  • 34. PMX 12 Volt Transistor Controller
  • 34.1. Maintenance
  • 34.1.1. Safety
  • 34.1.2. Cleaning
  • 34.1.3. Troubleshooting
  • 34.2. Basics Of Circuit Operation
  • 34.2.1. Battery connected and emergency disconnect switch in the RUN position.
  • 34.2.2. Key switch turned ON
  • 34.2.3. Control handle pulled down brakes released and brake interlock switch closed.
  • 34.2.4. Reverse travel (fork direction) switch is closed.
  • 34.2.5. Forward travel (control handle direction) switch is closed.
  • 34.2.6. Curtis PMC controller power circuits.
  • 34.2.7. Accelerator Potentiometer Circuits
  • 34.2.8. Emergency Reverser Switch
  • 34.2.9. Lift Pallet Forks
  • 34.2.10. Lower pallet forks
  • 34.2.11. Controller Adjustments
  • 35. PMX 12 Volt Transistor Controller Troubleshooting
  • 35.1. Troubleshooting Chart Index
  • 35.2. Troubleshooting Charts
  • 36. Contactor, Direction
  • 36.1. Maintenance
  • 36.1.1. Removal/Replacement of Contact Tips
  • 37. PMX 24 Volt Electrical System
  • 37.1. Electrical Panel Components
  • 37.2. List of Symbols
  • 37.2.1. Circuit Diagram 1(3)
  • 37.2.2. Circuit Diagram 2(3)
  • 37.2.3. Circuit Diagram 3(3)
  • 37.3. Description of Function
  • 37.3.1. General Information
  • 37.3.2. References Information
  • 37.3.3. Key Switch S17 in the ON Position
  • 37.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 37.3.5. Driving, Fork Direction
  • 37.3.6. Driving, Steer Wheel Direction
  • 37.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 37.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 37.3.9. Reverser switch
  • 37.3.10. Lifting the Forks
  • 37.3.11. Lowering the Forks
  • 37.3.12. Horn
  • 37.3.13. Lift Interrupt
  • 38. PMX 24 Volt, Transistor Controller
  • 38.1. Maintenance
  • 38.1.1. Safety
  • 38.1.2. Cleaning
  • 38.1.3. Diagnostics and Troubleshooting
  • 38.2. Basics Of Circuit Operation
  • 38.2.1. Control Features
  • 38.3. Motor Circuit
  • 38.4. Control Circuit
  • 38.5. Diagnostics and Troubleshooting
  • 38.5.1. Programmer Diagnostics
  • 38.5.2. Troubleshooting Chart
  • 38.5.3. Technical Specification
  • 38.5.4. Troubleshooting Chart Using the Handset
  • 39. PMX 24 Volt, Transistor Controller Troubleshooting
  • 39.1. Troubleshooting Chart Index
  • 39.2. Troubleshooting Charts
  • 40. QMX 24 Volt Electrical System
  • 40.1. Electrical Panel Components
  • 40.2. List of Symbols
  • 40.2.1. Circuit Diagram 1(3)
  • 40.2.2. Circuit Diagram 2(3)
  • 40.2.3. Circuit Diagram 3(3)
  • 40.3. Description of Function
  • 40.3.1. General Information
  • 40.3.2. References Information
  • 40.3.3. Key Switch S17 in the ON Position
  • 40.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
  • 40.3.5. Driving, Fork Direction
  • 40.3.6. Driving, Steer Wheel Direction
  • 40.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
  • 40.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
  • 40.3.9. Reverser switch
  • 40.3.10. Lifting the Forks
  • 40.3.11. Lowering the Forks
  • 40.3.12. Horn
  • 40.3.13. High Speed Switch
  • 40.3.14. Lift Interrupt
  • 41. QMX 24 Volt,Transistor Controller
  • 41.1. Maintenance
  • 41.1.1. Safety
  • 41.1.2. Cleaning
  • 41.1.3. Diagnostics and Troubleshooting
  • 41.2. Basics Of Circuit Operation
  • 41.2.1. Control Features
  • 41.3. Motor Circuit
  • 41.4. Control Circuit
  • 41.5. Diagnostics and Troubleshooting
  • 41.5.1. Programmer Diagnostics
  • 41.5.2. Troubleshooting Chart
  • 41.5.3. Technical Specification
  • 41.5.4. Troubleshooting Chart Using the Handset
  • 42. QMX 24 Volt, Transistor Controller Troubleshooting
  • 42.1. Troubleshooting Chart Index
  • 42.2. Troubleshooting Charts
  • 43. Handset Operation
  • 43.1. Operating Modes
  • 43.2. Revert to Previous Settings
  • 43.3. Handset Self Test
  • 44. Pump Motor
  • 44.1. Component Repair
  • 44.1.1. Motor Disassembly
  • 44.2. Inspection and Troubleshooting
  • 44.2.1. Drive End Head
  • 44.2.2. Commutator End Head
  • 44.2.3. Bearings
  • 44.2.4. Brush and Commutator
  • 44.2.5. Armature
  • 44.2.6. Frame and Field Assembly
  • 44.2.7. Assembly
  • 44.3. Changing Brushes
  • 45. Hydraulic System
  • 45.1. Hydraulic Schematic
  • 45.2. General Information
  • 45.3. Description
  • 45.3.1. Lift
  • 45.3.2. Lower
  • 45.3.3. Relief Pressure
  • 45.4. Maintenance
  • 45.5. Adjustments
  • 45.6. Lift Limit Switch
  • 45.7. Troubleshooting
  • 46. Lift Pump Assembly
  • 46.1. Removal
  • 46.2. Disassembly
  • 46.3. Inspection
  • 46.4. Assembly
  • 46.5. Installation
  • 46.6. Adjustments
  • 46.6.1. Relief valve
  • 46.6.2. Solenoid Operated Valve
  • 47. Lift Cylinder
  • 47.1. Cylinder Repair
  • 47.1.1. Removal
  • 47.1.2. Disassembly
  • 47.1.3. Inspection
  • 47.1.4. Assembly
  • 47.1.5. Installation
  • 48. Back Cover
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