BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001

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BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 4

BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001 - Image 5

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BT PMX, QMX Electric Low Lift Pallet Truck Service Manual 302266-001

$30.00

Type Of Manual: Service Manual
Manual ID: 302266-001
: Service Manual PDF
Number of Pages: 318
Size: 3.5MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PMX, QMX Electric Low Lift Pallet Truck

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
5. Introduction, Service Manual
6. Contents, Section M
6.1. Machine Information
7. General Product Information
7.1. Presentation of the PMX and QMX.
7.1.1. Intended Application of the Trucks
7.1.2. Forbidden Application of the Trucks
7.1.3. Truck Data
7.1.4. PMX Dimensions
7.1.5. QMX Dimensions
7.1.6. Data Plate
7.2. Main Components
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
8.2. Nomenclature, Threads
8.3. Strength Identification
8.4. Conversion of Metric and English Units
9. Technical Service Data
10. Ordering Spare Parts
11. Contents, Section P
11.1. Planned Maintenance
12. Introduction, Maintenance
12.1. Safe Jacking Procedure
13. Service Schedule
13.1. Planned Maintenance Schedule
13.2. Planned Maintenance Procedures
13.2.1. Services to be Performed Daily
13.2.2. Services to be Performed Monthly
13.2.3. Services to be Performed Annually
14. Lubrication Chart
15. Oil and Grease Specifications
15.1. Approved Oils and Grease
16. Contents, Section S
16.1. Service Instructions
17. Lift Frame
17.1. Pull rod
17.1.1. Removal
17.1.2. Inspection
17.1.3. Installation
17.2. Carrier Frame Bushings
18. Chassis
18.1. General Information
19. Drive Motor Mounting Points
19.1. Drive Motor Brush
19.1.1. Removal and Installation
19.2. Drive Motor Assembly
19.2.1. Remove
19.2.2. Installation
20. Drive Motor
20.1. General Information
20.2. Operating Conditions
20.3. Troubleshooting
21. Volt Drive Motor
21.1. Component Repair
21.1.1. Disassembly
21.2. Inspection and Troubleshooting
21.2.1. Drive End Head
21.2.2. Commutator End Head
21.2.3. Bearings
21.2.4. Brush and Commutator
21.2.5. Armature
21.2.6. Frame and Field Assembly
21.2.7. Assembly
21.3. Changing Brushes
22. Volt Drive Motor
22.1. Component Repair
22.1.1. Disassembly
22.2. Inspection and Troubleshooting
22.2.1. Drive End Head
22.2.2. Commutator End Head
22.2.3. Bearings
22.2.4. Brush and Commutator
22.2.5. Armature
22.2.6. Frame and Field Assembly
22.2.7. Assembly
22.3. Changing Brushes
23. Transmission
23.1. System Description
23.2. Troubleshooting
23.3. Axle Seal Removal and Installation
23.3.1. Removal
23.3.2. Installation
23.4. Transmission Removal/Installation
23.4.1. Removal
23.4.2. Installation
23.5. Transmission Assembly
23.5.1. Disassembly
23.5.2. Assembly
24. Parking Brake System
24.1. Brake Theory of Operation
24.2. Brake Adjustment
24.3. Brake Shoe Removal / Installation
25. Drive Wheel
25.1. Removal
25.2. Installation
26. Load Wheels
26.1. Removal/Installation
27. Steering
27.1. Control Handle Head
27.1.1. Removal
27.1.2. Installation
28. Steering Handle Head
28.1. Control Handle Head
28.1.1. Removal
28.1.2. Installation
28.2. Direction Control Switches
28.3. Horn, Raise, and Lower Switches
28.4. Potentiometer
29. Swing Out Battery Pack
29.1. Charger Diagram
29.2. Battery Cable routing diagram
29.3. Troubleshooting
29.3.1. Electrical testing
30. GNB Battery Pack
30.1. General Information
30.2. Troubleshooting
30.2.1. Troubleshooting Symptoms
31. Battery Controller / Hourmeter / Lift Interrupt
31.1. General Information
31.2. Electrical
31.2.1. Voltage
31.3. Battery Controller (BC)
31.3.1. General Information
31.3.2. Reset
31.3.3. Key Switch
31.3.4. Hourmeter
31.4. Troubleshooting
31.4.1. Battery Discharge Indicator (BDI)
31.4.2. Hourmeter
32. Battery Discharge Indicator / Hourmeter
32.1. General Information
32.2. Electrical
32.2.1. Voltage
32.3. Battery Discharge Indicator (BDI)
32.3.1. General Information
32.3.2. Key Switch
32.3.3. Hourmeter
32.4. Troubleshooting
32.4.1. Battery Discharge Indicator (BDI)
32.4.2. Hourmeter
33. PMX 12 Volt Electrical System
33.1. Electrical Panel Components
33.1.1. Electrical Schematic
33.1.2. Electrical Schematic Symbols
34. PMX 12 Volt Transistor Controller
34.1. Maintenance
34.1.1. Safety
34.1.2. Cleaning
34.1.3. Troubleshooting
34.2. Basics Of Circuit Operation
34.2.1. Battery connected and emergency disconnect switch in the RUN position.
34.2.2. Key switch turned ON
34.2.3. Control handle pulled down brakes released and brake interlock switch closed.
34.2.4. Reverse travel (fork direction) switch is closed.
34.2.5. Forward travel (control handle direction) switch is closed.
34.2.6. Curtis PMC controller power circuits.
34.2.7. Accelerator Potentiometer Circuits
34.2.8. Emergency Reverser Switch
34.2.9. Lift Pallet Forks
34.2.10. Lower pallet forks
34.2.11. Controller Adjustments
35. PMX 12 Volt Transistor Controller Troubleshooting
35.1. Troubleshooting Chart Index
35.2. Troubleshooting Charts
36. Contactor, Direction
36.1. Maintenance
36.1.1. Removal/Replacement of Contact Tips
37. PMX 24 Volt Electrical System
37.1. Electrical Panel Components
37.2. List of Symbols
37.2.1. Circuit Diagram 1(3)
37.2.2. Circuit Diagram 2(3)
37.2.3. Circuit Diagram 3(3)
37.3. Description of Function
37.3.1. General Information
37.3.2. References Information
37.3.3. Key Switch S17 in the ON Position
37.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
37.3.5. Driving, Fork Direction
37.3.6. Driving, Steer Wheel Direction
37.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
37.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
37.3.9. Reverser switch
37.3.10. Lifting the Forks
37.3.11. Lowering the Forks
37.3.12. Horn
37.3.13. Lift Interrupt
38. PMX 24 Volt, Transistor Controller
38.1. Maintenance
38.1.1. Safety
38.1.2. Cleaning
38.1.3. Diagnostics and Troubleshooting
38.2. Basics Of Circuit Operation
38.2.1. Control Features
38.3. Motor Circuit
38.4. Control Circuit
38.5. Diagnostics and Troubleshooting
38.5.1. Programmer Diagnostics
38.5.2. Troubleshooting Chart
38.5.3. Technical Specification
38.5.4. Troubleshooting Chart Using the Handset
39. PMX 24 Volt, Transistor Controller Troubleshooting
39.1. Troubleshooting Chart Index
39.2. Troubleshooting Charts
40. QMX 24 Volt Electrical System
40.1. Electrical Panel Components
40.2. List of Symbols
40.2.1. Circuit Diagram 1(3)
40.2.2. Circuit Diagram 2(3)
40.2.3. Circuit Diagram 3(3)
40.3. Description of Function
40.3.1. General Information
40.3.2. References Information
40.3.3. Key Switch S17 in the ON Position
40.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
40.3.5. Driving, Fork Direction
40.3.6. Driving, Steer Wheel Direction
40.3.7. Reversing/Motor Brake Fork Direction to Steer Wheel Direction
40.3.8. Reversing/Motor Brake Steer Wheel Direction to Fork Direction
40.3.9. Reverser switch
40.3.10. Lifting the Forks
40.3.11. Lowering the Forks
40.3.12. Horn
40.3.13. High Speed Switch
40.3.14. Lift Interrupt
41. QMX 24 Volt,Transistor Controller
41.1. Maintenance
41.1.1. Safety
41.1.2. Cleaning
41.1.3. Diagnostics and Troubleshooting
41.2. Basics Of Circuit Operation
41.2.1. Control Features
41.3. Motor Circuit
41.4. Control Circuit
41.5. Diagnostics and Troubleshooting
41.5.1. Programmer Diagnostics
41.5.2. Troubleshooting Chart
41.5.3. Technical Specification
41.5.4. Troubleshooting Chart Using the Handset
42. QMX 24 Volt, Transistor Controller Troubleshooting
42.1. Troubleshooting Chart Index
42.2. Troubleshooting Charts
43. Handset Operation
43.1. Operating Modes
43.2. Revert to Previous Settings
43.3. Handset Self Test
44. Pump Motor
44.1. Component Repair
44.1.1. Motor Disassembly
44.2. Inspection and Troubleshooting
44.2.1. Drive End Head
44.2.2. Commutator End Head
44.2.3. Bearings
44.2.4. Brush and Commutator
44.2.5. Armature
44.2.6. Frame and Field Assembly
44.2.7. Assembly
44.3. Changing Brushes
45. Hydraulic System
45.1. Hydraulic Schematic
45.2. General Information
45.3. Description
45.3.1. Lift
45.3.2. Lower
45.3.3. Relief Pressure
45.4. Maintenance
45.5. Adjustments
45.6. Lift Limit Switch
45.7. Troubleshooting
46. Lift Pump Assembly
46.1. Removal
46.2. Disassembly
46.3. Inspection
46.4. Assembly
46.5. Installation
46.6. Adjustments
46.6.1. Relief valve
46.6.2. Solenoid Operated Valve
47. Lift Cylinder
47.1. Cylinder Repair
47.1.1. Removal
47.1.2. Disassembly
47.1.3. Inspection
47.1.4. Assembly
47.1.5. Installation
48. Back Cover

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