BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000
BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000 - Image 2
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BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000 - Image 4
BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000 - Image 5

BT PMX45 Electric Low Lift Pallet Truck Service Manual 311230-000

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 311230-000
  • : Service Manual PDF
  • Number of Pages: 282
  • Size: 9.4MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PMX45 Electric Low Lift Pallet Truck
  • 1. Standard Codes
  • 2. Warning Symbols
  • 2.1. Warning Levels
  • 3. Prohibitory Symbols
  • 3.1. Ordinance Symbols
  • 3.2. General Safety
  • 4. Battery Safety
  • 5. Static Safety
  • 6. Welding Safety
  • 7. Introduction, Service Manual
  • 8. Contents, Section M
  • 8.1. Machine Information
  • 9. General Product Information
  • 9.1. Truck Presentation.
  • 9.1.1. Truck Side Views
  • 9.1.2. Intended Truck Application
  • 9.1.3. Prohibited Truck Application
  • 9.1.4. Truck Data
  • 9.1.5. Truck Dimensions
  • 9.1.6. Data Plate
  • 9.2. Main Components
  • 10. Inch and Metric (SAE) Fasteners
  • 10.1. Introduction
  • 10.2. Nomenclature, Threads
  • 10.3. Strength Identification
  • 10.4. Conversion of English and Metric Units
  • 11. Technical Service Data
  • 12. Ordering Spare Parts
  • 13. Contents, Section P
  • 13.1. Planned Maintenance
  • 14. Introduction, Maintenance
  • 14.1. Jacking Truck Off The Floor
  • 14.1.1. Elevate Rear of Truck
  • 14.1.2. Elevate Either Side of Truck
  • 14.2. Lubricants
  • 14.2.1. Standard
  • 14.2.2. Corrosion
  • 14.2.3. Cold Storage
  • 15. Service Schedule
  • 15.1. Planned Maintenance Schedule
  • 15.2. Planned Maintenance Procedures
  • 15.2.1. Services Performed Daily or Every 8 Operating Hours
  • 15.2.2. Services Performed Monthly or Every 120 Operating Hours
  • 15.2.3. Services Performed Every 480 or 960 Operating Hours
  • 15.2.4. Services Performed Annually or Every 1440 Operating Hours
  • 16. Lubrication Chart
  • 17. Oil and Grease Specifications
  • 17.1. Approved Oils and Grease
  • 17.2. Grease Location Points
  • 18. Contents, Section S
  • 18.1. Service Instructions
  • 19. Chassis/Lift Frame
  • 19.1. Pull rod
  • 19.1.1. Removal
  • 19.1.2. Inspection
  • 19.1.3. Installation
  • 19.2. Carrier Frame Bushings
  • 20. Inspection Covers
  • 20.1. General Information
  • 21. Driver Controls
  • 21.1. Decal with Protective Sheet
  • 21.2. Decal without Protective Sheet
  • 22. Motor Maintenance Schedule/ Troubleshooting
  • 22.1. General Information
  • 22.2. Operating Conditions
  • 22.3. Troubleshooting
  • 23. Pump Motor
  • 23.1. Mounting Points
  • 23.1.1. Removal
  • 23.1.2. Installation
  • 23.2. Pump Repair
  • 23.2.1. Disassembly
  • 23.3. Inspection and Troubleshooting
  • 23.3.1. Drive End Head
  • 23.3.2. Commutator End Head
  • 23.3.3. Bearings
  • 23.4. Brush Inspection
  • 23.4.1. Brush Replacement Determination
  • 23.4.2. Replacement Procedures
  • 24. Drive Motor
  • 24.1. Mounting Points
  • 24.1.1. Drive Motor Brush
  • 24.1.2. Drive Motor Removal
  • 24.1.3. Drive Motor Installation
  • 24.2. Component Repair
  • 24.2.1. Motor Disassembly
  • 24.3. Motor Inspection
  • 24.3.1. External Motor
  • 24.3.2. Brush and Commutator
  • 24.3.3. Bearings
  • 24.3.4. Armature Electrical Check
  • 24.3.5. Frame and Field Service Recommendation
  • 24.3.6. Assembly/Testing
  • 25. Transmission
  • 25.1. System Description
  • 25.2. Troubleshooting
  • 25.3. Transmission Mounting
  • 25.3.1. Wrap Around Bumper
  • 25.3.2. Guards
  • 25.3.3. Removal
  • 25.3.4. Installation
  • 25.4. Transmission Repair
  • 25.4.1. Disassembly
  • 25.4.2. Reassembly
  • 25.5. Axle Seal
  • 25.5.1. Removal
  • 25.5.2. Installation
  • 26. Parking Brake System
  • 26.1. Brake Theory of Operation
  • 26.2. Brake Adjustment
  • 26.3. Brake Shoe Removal / Installation
  • 27. Drive Wheel
  • 27.1. Removal
  • 27.2. Installation
  • 27.3. Tire Pressing Procedure
  • 28. Support/Swivel Wheel (Optional)
  • 28.1. Maintenance and Adjustments
  • 28.1.1. Caster Adjustment
  • 28.2. Troubleshooting
  • 28.2.1. Stabilizing Caster
  • 29. Fork Wheels
  • 29.1. Removal/Installation
  • 30. Steering
  • 30.1. Control Handle Head
  • 30.1.1. Removal
  • 30.1.2. Installation
  • 30.2. Driver Protection (Reverser) Assembly Replacement
  • 30.3. Direction Control Switches
  • 30.3.1. Removal
  • 30.3.2. Installation
  • 30.4. Raise, Lower, and Horn Switches
  • 30.4.1. Removal
  • 30.4.2. Installation
  • 30.5. Potentiometer
  • 30.5.1. Removal
  • 30.5.2. Installation
  • 30.6. Steering Stem
  • 30.6.1. Removal
  • 30.6.2. Installation
  • 31. Electrical Functions
  • 31.1. General
  • 31.1.1. Adjustable Settings
  • 31.1.2. References
  • 31.1.3. Key Switch S17 in the ON Position
  • 31.1.4. Operating Arm in Drive Position, S10, Brake Switch Closed
  • 31.1.5. Travel Request, Fork First
  • 31.1.6. Travel Request, Forks Trailing
  • 31.1.7. Reversing/Motor Brake Forks First Direction to Forks Trailing Direction
  • 31.1.8. Reversing/Motor Brake Forks Trailing Direction to Forks First Direction
  • 31.1.9. Reverser switch
  • 31.1.10. Lifting Forks
  • 31.1.11. Lowering Forks
  • 31.1.12. Horn
  • 31.1.13. Lift Interrupt
  • 32. Electrical Panel Components
  • 33. Electrical Symbols
  • 34. Electrical Schematics
  • 35. Circuit Diagram 1(3)
  • 36. Circuit Diagram 2(3)
  • 37. Circuit Diagram 3(3)
  • 38. Battery
  • 38.1. Removal
  • 38.2. Installation
  • 38.3. Battery Maintenance
  • 38.3.1. Battery Inspection and Care
  • 38.3.2. Battery Exterior Cleaning
  • 38.3.3. Charging
  • 38.4. Storage
  • 38.5. Battery History Record
  • 39. Swing Out Battery Pack
  • 39.1. Battery Cable Routing Diagram
  • 39.2. Charger Diagram
  • 39.3. Troubleshooting
  • 39.3.1. Electrical Testing
  • 40. Battery Connector
  • 40.1. Location
  • 40.2. Inspection
  • 40.3. Installation
  • 41. Battery Controller/Hourmeter/ Lift Interrupt (Optional)
  • 41.1. General Information
  • 41.2. Electrical
  • 41.2.1. Voltage
  • 41.3. Battery Controller (BC)
  • 41.3.1. General Information
  • 41.3.2. Reset
  • 41.3.3. Key Switch
  • 41.3.4. Hourmeter
  • 41.4. Troubleshooting
  • 41.4.1. Battery Discharge Indicator (BDI)
  • 41.4.2. Hourmeter
  • 42. Battery Discharge Indicator / Hourmeter
  • 42.1. General Information
  • 42.2. Electrical
  • 42.2.1. Voltage
  • 42.3. Battery Discharge Indicator (BDI)
  • 42.3.1. General Information
  • 42.3.2. Key Switch
  • 42.3.3. Hourmeter
  • 42.4. Troubleshooting
  • 42.4.1. Battery Discharge Indicator (BDI)
  • 42.4.2. Hourmeter
  • 43. Start/Stop Switches
  • 43.1. General
  • 43.1.1. Test/Inspection
  • 43.2. Master Control On/Off Switch (S21)
  • 43.2.1. Inspection
  • 43.2.2. Removal
  • 43.2.3. Installation
  • 44. Transistor Controller
  • 44.1. Basics Of Circuit Operation
  • 44.1.1. Control Features
  • 44.2. Maintenance
  • 44.2.1. Safety
  • 44.2.2. Cleaning
  • 44.3. Motor Circuit
  • 44.4. Control Circuit
  • 44.5. Troubleshooting Guidelines
  • 44.5.1. General
  • 44.6. Shorts to Frame Test
  • 44.7. Definitions
  • 44.8. Diagnostics and Troubleshooting
  • 44.8.1. Handset Diagnostics
  • 44.8.2. Troubleshooting
  • 44.8.3. Troubleshooting Chart
  • 44.8.4. Technical Specification
  • 44.8.5. Troubleshooting Chart Using Handset
  • 45. Transistor Controller Troubleshooting
  • 45.1. Troubleshooting Chart Index
  • 45.2. Troubleshooting Charts
  • 46. Hydraulic System
  • 46.1. General
  • 46.2. Troubleshooting
  • 46.3. Schematic
  • 46.4. Description
  • 46.4.1. Lift
  • 46.4.2. Lower
  • 46.4.3. Relief Pressure
  • 46.5. Maintenance
  • 46.6. Lift Limit Switch
  • 47. Hydraulic Pump
  • 47.1. Removal
  • 47.2. Disassembly
  • 47.3. Inspection
  • 47.4. Reassembly
  • 47.5. Installation
  • 47.6. Adjustments
  • 47.6.1. Relief valve
  • 47.6.2. Solenoid Operated Valve
  • 48. Lift Cylinder
  • 48.1. Cylinder Repair
  • 48.1.1. Removal
  • 48.1.2. Disassembly
  • 48.1.3. Inspection
  • 48.1.4. Assembly
  • 48.1.5. Installation
  • 49. Battery Charger, Optima Pack
  • 50. Handset Operation
  • 50.1. Operating Modes
  • 50.2. Revert to Previous Settings
  • 50.3. Handset Self Test
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