BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040
BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 2
BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 3
BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 4
BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 5

BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 147639-040
  • : Service Manual PDF
  • Number of Pages: 210
  • Size: 10.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PPH1600, PPS1600, PPS1200, PPS1000
  • 1. Return To Home Page
  • 2. Contents Master Service Manual (MSM)
  • 2.1. Document list
  • 3. Introduction to BTs Service Manual
  • 4. Contents, M
  • 4.1. Truck information
  • 5. Operators manual
  • 5.1. General
  • 5.1.1. Issued operators manuals
  • 6. General product information
  • 6.1. Presentation of the truck
  • 6.1.1. Intended application of the truck
  • 6.1.2. Forbidden application of the truck
  • 6.1.3. Truck data
  • 6.1.4. Truck dimensions
  • 6.1.5. Identification plate
  • 6.1.6. Capacity plate
  • 6.1.7. Load distribution plate
  • 6.1.8. Modification plate
  • 6.2. Main components
  • 6.3. Warning and information plates and symbols
  • 7. General product information
  • 7.1. Presentation of the truck
  • 7.1.1. Intended use of the truck
  • 7.1.2. Forbidden use of the truck
  • 7.1.3. Truck data
  • 7.1.4. Truck dimensions
  • 7.1.5. Type plate
  • 7.1.6. Capacity plate
  • 7.1.7. Modification plate
  • 7.2. Main components
  • 7.3. Warning and information plates
  • 8. General product information
  • 8.1. Presentation of the BT pedestrian stackers
  • 8.1.1. Intended application of the truck
  • 8.1.2. Forbidden application of the truck
  • 8.1.3. Truck data
  • 8.1.4. Truck dimensions PPS 1000MX
  • 8.1.5. Truck dimensions PPS 1200MX
  • 8.1.6. Truck dimensions PPS 1200MXS
  • 8.1.7. Type plate
  • 8.1.8. Capacity plate
  • 8.1.9. Modification plate
  • 8.2. Main components
  • 8.3. Warning and information signs
  • 9. Technical data
  • 10. Technical data
  • 11. Ordering Spare Parts
  • 12. Quality Parts
  • 12.1. Issued Quality Parts
  • 13. Recommended Spare Parts (RSP)
  • 13.1. Issued RSP
  • 14. Contents, P
  • 14.1. Preventive Maintenance
  • 15. Introduction, maintenance
  • 15.1. Safety regulations with maintenance work
  • 15.2. Cleaning and washing
  • 15.2.1. External cleaning
  • 15.2.2. Cleaning the motor compartment
  • 15.2.3. Electrical components
  • 15.3. Safe lifting
  • 16. Preventive maintenance
  • 16.1. Maintenance schedule
  • 16.2. Lubrication chart
  • 17. Preventive maintenance
  • 17.1. Maintenance schedule
  • 17.2. Lubrication chart
  • 18. Oil and grease specification
  • 18.1. Approved oils and grease for PPS 1000/1200MX and PPS 1200MXS
  • 19. Contents, S
  • 19.1. Service instructions
  • 20. Support arm chassis
  • 20.1. General
  • 20.2. Main components
  • 20.3. Maintenance
  • 20.4. Adjustment of the support arm width
  • 20.5. Exchange of support arms
  • 21. Drive motor
  • 21.1. General
  • 21.1.1. Mechanical construction
  • 21.1.2. Special tools
  • 21.2. Removal/Refitting
  • 21.2.1. Removing the motor from the truck
  • 21.2.2. Re-assembling
  • 21.3. Service/Repairs
  • 21.3.1. Cleaning
  • 21.3.2. Dismantling
  • 21.3.3. Re-assembling
  • 21.3.4. Armature bearings
  • 21.3.5. Carbon brushes and brush holder
  • 21.3.6. Commutator
  • 21.4. Storage/Transport
  • 21.4.1. Storage
  • 22. Driving gear
  • 22.1. General technical description
  • 22.1.1. Technical data
  • 22.1.2. Gear components
  • 22.1.3. Special tools
  • 22.2. Removing the gear from the truck
  • 22.3. Change of seal on the drive shaft
  • 22.4. Reconditioning of the gear
  • 23. Mechanical brakes
  • 23.1. General
  • 23.2. Function
  • 23.2.1. Releasing the brakes
  • 23.2.2. Braking
  • 23.3. Maintenance
  • 24. Electrical system
  • 24.1. Electrical panel, components
  • 24.2. List of symbols and electrical diagrams
  • 24.2.1. List of symbols
  • 24.2.2. Electrical diagram 1(3)
  • 24.2.3. Electrical diagram 2(3)
  • 24.2.4. Electrical diagram 3(3)
  • 24.3. Description of function
  • 24.3.1. General
  • 24.3.2. Adjustable settings
  • 24.3.3. Description
  • 24.3.4. Ignition lock S17 in the ON position
  • 24.3.5. The tiller arm in drive position, S10
  • 24.3.6. Driving, fork direction
  • 24.3.7. Driving, steer wheel direction
  • 24.3.8. Reversing/motor brake, fork direction to steer wheel direction
  • 24.3.9. Reversing/motor brake, steer wheel direction to fork direction
  • 24.3.10. Safety reversing
  • 24.3.11. Liftning the support arms
  • 24.3.12. Driving and simultaneously lifting the support arms
  • 24.3.13. Lowering the support arms
  • 24.3.14. Lifting the forks
  • 24.3.15. Driving and simultaneously lifting the forks
  • 24.3.16. Lowering the forks
  • 24.3.17. Horn
  • 25. Electrical system
  • 25.1. Electrical panel, components
  • 25.2. List of symbols and electrical diagrams
  • 25.2.1. List of symbols
  • 25.2.2. Electrical diagram 1/6
  • 25.2.3. Electrical diagram 2/6
  • 25.2.4. Electrical diagram 3/6
  • 25.2.5. Electrical diagram 4/6
  • 25.2.6. Electrical diagram 5/6
  • 25.2.7. Electrical diagram 6/6
  • 25.3. Operating description
  • 25.3.1. General
  • 25.3.2. Description
  • 25.3.3. Ignition switch S17 in ON position
  • 25.3.4. Tiller arm in driving position, S10
  • 25.3.5. Driving, direction of the forks
  • 25.3.6. Driving, direction of the steer wheel
  • 25.3.7. Reversing/motor brake, direction of forks to direction of steer wheel
  • 25.3.8. Reversing/motor brake, direction of steer wheel to direction of forks
  • 25.3.9. Safety reversing
  • 25.3.10. Lifting the forks MXD
  • 25.3.11. Lifting the forks Lift limit MXF
  • 25.3.12. Lifting the forks
  • 25.3.13. Lifting the support arm MXD
  • 25.3.14. Lifting the support arm Lift limit MXF
  • 25.3.15. Lowering the support arm
  • 25.3.16. Horn
  • 26. Electrical system
  • 26.1. Electrical panel, components
  • 26.2. List of symbols and electrical diagrams
  • 26.2.1. List of symbols
  • 26.2.2. Electrical diagram 1(4)
  • 26.2.3. Circuit diagram 2(4)
  • 26.2.4. Circuit diagram 3(4)
  • 26.2.5. Circuit diagram 4(4)
  • 26.3. Description of function
  • 26.3.1. General
  • 26.3.2. Description
  • 26.3.3. Ignition lock S17 in the ON position
  • 26.3.4. The tiller arm in drive position, S10
  • 26.3.5. Driving, fork direction
  • 26.3.6. Driving, steer wheel direction
  • 26.3.7. Reversing/motor brake, fork direction to steer wheel direction
  • 26.3.8. Reversing/motor brake, steer wheel direction to fork direction
  • 26.3.9. Safety reverse function
  • 26.3.10. Lifting the forks
  • 26.3.11. Horn
  • 26.4. Options
  • 26.4.1. Electrical lowering of the forks
  • 26.4.2. Onboard charger
  • 27. Battery controller/hourmeter
  • 27.1. General
  • 27.2. Electrical
  • 27.2.1. Voltage
  • 27.3. Battery controller
  • 27.3.1. General
  • 27.3.2. Reset
  • 27.3.3. Keyswitch
  • 27.3.4. Hourmeter
  • 27.4. Trouble shooting
  • 27.4.1. Battery Discharge Indicator
  • 27.4.2. Hour meter
  • 28. Transistor controller
  • 28.1. Motor circuit
  • 28.2. Control circuit
  • 28.3. Technical specification
  • 28.4. Adjustment panel
  • 28.4.1. Adjustable potentiometers
  • 28.4.2. Connection of handheld terminal
  • 28.4.3. Status LED
  • 28.5. Maintenance
  • 28.5.1. Safety
  • 28.5.2. Cleaning
  • 28.6. Diagnostics and troubleshooting
  • 29. Transistor controller
  • 29.1. General
  • 29.2. Connections
  • 29.3. Control circuit
  • 29.4. Technical specification
  • 29.5. Adjustment panel
  • 29.5.1. Adjustable Potentiometers
  • 29.5.2. Connection of handheld programmer
  • 29.5.3. Status LED
  • 29.6. Maintenance
  • 29.6.1. Safety
  • 29.6.2. Cleaning
  • 29.7. Diagnostics and troubleshooting
  • 29.8. Curtis 1307 handheld programmer
  • 29.9. Using the handheld programmer
  • 29.9.1. Checking and adjusting parameters
  • 29.9.2. Using the TEST mode
  • 29.9.3. Using the diagnostics mode
  • 30. Electronic card
  • 30.1. Electronic card
  • 30.1.1. Connections and adjustments
  • 30.1.2. Input- and output terminals
  • 31. Electronic card
  • 31.1. General
  • 31.1.1. Connections and adjustment
  • 31.1.2. Input/output terminals
  • 32. Electronic card
  • 32.1. General
  • 32.1.1. Connectors and adjustments
  • 32.1.2. Terminals and LEDs
  • 33. Hydraulic system
  • 33.1. General
  • 33.2. Description of function
  • 33.2.1. Hydraulic diagram and components
  • 33.2.2. Electrical connections
  • 33.2.3. Description
  • 34. Hydraulic system
  • 34.1. General
  • 34.2. Description of function
  • 34.2.1. Hydraulic diagram and components
  • 34.2.2. Main components
  • 34.2.3. Description
  • 35. Hydraulic system
  • 35.1. General
  • 35.2. Description of function
  • 35.2.1. Hydraulic diagram and components
  • 35.2.2. Main components
  • 35.2.3. Description
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