BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040

BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 2

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BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 4

BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040 - Image 5

bt pph1600 pps1600 pps1200 pps1000 service manual 147639 040 2

bt pph1600 pps1600 pps1200 pps1000 service manual 147639 040 3

BT PPH1600, PPS1600, PPS1200, PPS1000 Service Manual 147639-040

$30.00

Type Of Manual: Service Manual
Manual ID: 147639-040
: Service Manual PDF
Number of Pages: 210
Size: 10.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PPH1600, PPS1600, PPS1200, PPS1000

1. Return To Home Page
2. Contents Master Service Manual (MSM)
2.1. Document list
3. Introduction to BTs Service Manual
4. Contents, M
4.1. Truck information
5. Operators manual
5.1. General
5.1.1. Issued operators manuals
6. General product information
6.1. Presentation of the truck
6.1.1. Intended application of the truck
6.1.2. Forbidden application of the truck
6.1.3. Truck data
6.1.4. Truck dimensions
6.1.5. Identification plate
6.1.6. Capacity plate
6.1.7. Load distribution plate
6.1.8. Modification plate
6.2. Main components
6.3. Warning and information plates and symbols
7. General product information
7.1. Presentation of the truck
7.1.1. Intended use of the truck
7.1.2. Forbidden use of the truck
7.1.3. Truck data
7.1.4. Truck dimensions
7.1.5. Type plate
7.1.6. Capacity plate
7.1.7. Modification plate
7.2. Main components
7.3. Warning and information plates
8. General product information
8.1. Presentation of the BT pedestrian stackers
8.1.1. Intended application of the truck
8.1.2. Forbidden application of the truck
8.1.3. Truck data
8.1.4. Truck dimensions PPS 1000MX
8.1.5. Truck dimensions PPS 1200MX
8.1.6. Truck dimensions PPS 1200MXS
8.1.7. Type plate
8.1.8. Capacity plate
8.1.9. Modification plate
8.2. Main components
8.3. Warning and information signs
9. Technical data
10. Technical data
11. Ordering Spare Parts
12. Quality Parts
12.1. Issued Quality Parts
13. Recommended Spare Parts (RSP)
13.1. Issued RSP
14. Contents, P
14.1. Preventive Maintenance
15. Introduction, maintenance
15.1. Safety regulations with maintenance work
15.2. Cleaning and washing
15.2.1. External cleaning
15.2.2. Cleaning the motor compartment
15.2.3. Electrical components
15.3. Safe lifting
16. Preventive maintenance
16.1. Maintenance schedule
16.2. Lubrication chart
17. Preventive maintenance
17.1. Maintenance schedule
17.2. Lubrication chart
18. Oil and grease specification
18.1. Approved oils and grease for PPS 1000/1200MX and PPS 1200MXS
19. Contents, S
19.1. Service instructions
20. Support arm chassis
20.1. General
20.2. Main components
20.3. Maintenance
20.4. Adjustment of the support arm width
20.5. Exchange of support arms
21. Drive motor
21.1. General
21.1.1. Mechanical construction
21.1.2. Special tools
21.2. Removal/Refitting
21.2.1. Removing the motor from the truck
21.2.2. Re-assembling
21.3. Service/Repairs
21.3.1. Cleaning
21.3.2. Dismantling
21.3.3. Re-assembling
21.3.4. Armature bearings
21.3.5. Carbon brushes and brush holder
21.3.6. Commutator
21.4. Storage/Transport
21.4.1. Storage
22. Driving gear
22.1. General technical description
22.1.1. Technical data
22.1.2. Gear components
22.1.3. Special tools
22.2. Removing the gear from the truck
22.3. Change of seal on the drive shaft
22.4. Reconditioning of the gear
23. Mechanical brakes
23.1. General
23.2. Function
23.2.1. Releasing the brakes
23.2.2. Braking
23.3. Maintenance
24. Electrical system
24.1. Electrical panel, components
24.2. List of symbols and electrical diagrams
24.2.1. List of symbols
24.2.2. Electrical diagram 1(3)
24.2.3. Electrical diagram 2(3)
24.2.4. Electrical diagram 3(3)
24.3. Description of function
24.3.1. General
24.3.2. Adjustable settings
24.3.3. Description
24.3.4. Ignition lock S17 in the ON position
24.3.5. The tiller arm in drive position, S10
24.3.6. Driving, fork direction
24.3.7. Driving, steer wheel direction
24.3.8. Reversing/motor brake, fork direction to steer wheel direction
24.3.9. Reversing/motor brake, steer wheel direction to fork direction
24.3.10. Safety reversing
24.3.11. Liftning the support arms
24.3.12. Driving and simultaneously lifting the support arms
24.3.13. Lowering the support arms
24.3.14. Lifting the forks
24.3.15. Driving and simultaneously lifting the forks
24.3.16. Lowering the forks
24.3.17. Horn
25. Electrical system
25.1. Electrical panel, components
25.2. List of symbols and electrical diagrams
25.2.1. List of symbols
25.2.2. Electrical diagram 1/6
25.2.3. Electrical diagram 2/6
25.2.4. Electrical diagram 3/6
25.2.5. Electrical diagram 4/6
25.2.6. Electrical diagram 5/6
25.2.7. Electrical diagram 6/6
25.3. Operating description
25.3.1. General
25.3.2. Description
25.3.3. Ignition switch S17 in ON position
25.3.4. Tiller arm in driving position, S10
25.3.5. Driving, direction of the forks
25.3.6. Driving, direction of the steer wheel
25.3.7. Reversing/motor brake, direction of forks to direction of steer wheel
25.3.8. Reversing/motor brake, direction of steer wheel to direction of forks
25.3.9. Safety reversing
25.3.10. Lifting the forks MXD
25.3.11. Lifting the forks Lift limit MXF
25.3.12. Lifting the forks
25.3.13. Lifting the support arm MXD
25.3.14. Lifting the support arm Lift limit MXF
25.3.15. Lowering the support arm
25.3.16. Horn
26. Electrical system
26.1. Electrical panel, components
26.2. List of symbols and electrical diagrams
26.2.1. List of symbols
26.2.2. Electrical diagram 1(4)
26.2.3. Circuit diagram 2(4)
26.2.4. Circuit diagram 3(4)
26.2.5. Circuit diagram 4(4)
26.3. Description of function
26.3.1. General
26.3.2. Description
26.3.3. Ignition lock S17 in the ON position
26.3.4. The tiller arm in drive position, S10
26.3.5. Driving, fork direction
26.3.6. Driving, steer wheel direction
26.3.7. Reversing/motor brake, fork direction to steer wheel direction
26.3.8. Reversing/motor brake, steer wheel direction to fork direction
26.3.9. Safety reverse function
26.3.10. Lifting the forks
26.3.11. Horn
26.4. Options
26.4.1. Electrical lowering of the forks
26.4.2. Onboard charger
27. Battery controller/hourmeter
27.1. General
27.2. Electrical
27.2.1. Voltage
27.3. Battery controller
27.3.1. General
27.3.2. Reset
27.3.3. Keyswitch
27.3.4. Hourmeter
27.4. Trouble shooting
27.4.1. Battery Discharge Indicator
27.4.2. Hour meter
28. Transistor controller
28.1. Motor circuit
28.2. Control circuit
28.3. Technical specification
28.4. Adjustment panel
28.4.1. Adjustable potentiometers
28.4.2. Connection of handheld terminal
28.4.3. Status LED
28.5. Maintenance
28.5.1. Safety
28.5.2. Cleaning
28.6. Diagnostics and troubleshooting
29. Transistor controller
29.1. General
29.2. Connections
29.3. Control circuit
29.4. Technical specification
29.5. Adjustment panel
29.5.1. Adjustable Potentiometers
29.5.2. Connection of handheld programmer
29.5.3. Status LED
29.6. Maintenance
29.6.1. Safety
29.6.2. Cleaning
29.7. Diagnostics and troubleshooting
29.8. Curtis 1307 handheld programmer
29.9. Using the handheld programmer
29.9.1. Checking and adjusting parameters
29.9.2. Using the TEST mode
29.9.3. Using the diagnostics mode
30. Electronic card
30.1. Electronic card
30.1.1. Connections and adjustments
30.1.2. Input- and output terminals
31. Electronic card
31.1. General
31.1.1. Connections and adjustment
31.1.2. Input/output terminals
32. Electronic card
32.1. General
32.1.1. Connectors and adjustments
32.1.2. Terminals and LEDs
33. Hydraulic system
33.1. General
33.2. Description of function
33.2.1. Hydraulic diagram and components
33.2.2. Electrical connections
33.2.3. Description
34. Hydraulic system
34.1. General
34.2. Description of function
34.2.1. Hydraulic diagram and components
34.2.2. Main components
34.2.3. Description
35. Hydraulic system
35.1. General
35.2. Description of function
35.2.1. Hydraulic diagram and components
35.2.2. Main components
35.2.3. Description

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