BT REFLEX RR B-E, RR B-E CC Service Manual 218920-040
BT REFLEX RR B-E, RR B-E CC Service Manual 218920-040 - Image 2
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BT REFLEX RR B-E, RR B-E CC Service Manual 218920-040 - Image 5

BT REFLEX RR B-E, RR B-E CC Service Manual 218920-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 218920-040
  • : Service Manual PDF
  • Number of Pages: 514
  • Size: 20.4MB
  • Format: PDF
Category:

Product details

  • Model List:

    • REFLEX RR B-E, RR B-E CC
  • 1. Table of contents
  • 2. General product information – M2
  • 2.1. Presentation of the reach trucks
  • 2.2. Truck data
  • 2.3. Truck dimensions
  • 2.4. Identification plate, truck
  • 2.5. Main components RR B/E 1-8
  • 2.6. Main components RR B/E 2-8 CC
  • 2.7. Warning and information plates and symbols RR B/E 1-8
  • 2.8. Warning and information plates and symbols RR B/E 2-8 CC
  • 3. Technical data – M4
  • 3.1. General tightening torque
  • 4. Introduction, maintenance – P1
  • 4.1. Safety regulations during maintenance work
  • 4.2. Cleaning and washing
  • 4.3. Safe lifting
  • 4.4. Opening motor compartment
  • 4.5. Cab tilting
  • 5. Preventive maintenance – P2
  • 5.1. Maintenance Schedule
  • 6. Oil and grease specification – P3
  • 7. Tools – P4
  • 7.1. Super Seal connector
  • 8. Cab heating/ventilation – 0630
  • 8.1. General
  • 8.2. Air conditioning unit
  • 9. Driver protection – 0840
  • 9.1. General
  • 9.2. Tilt Stops
  • 10. Electric pump motor -1710
  • 10.1. General
  • 10.2. Dismantling the pump motor
  • 10.3. Dismantling and assembling the pump motor
  • 10.4. Bearing replacement
  • 10.5. Installation instructions for external temperature sensor
  • 11. Electric steering motor – 1730
  • 11.1. General
  • 11.2. Replacing the steering motor
  • 11.3. Dismantling and assembling the carbon brushes
  • 12. Electric drive motor – 1760
  • 12.1. General
  • 12.2. Dismantling the drive motor
  • 12.3. Dismantling and assembling the drive motor
  • 12.4. Bearing replacement
  • 12.5. Installation instructions for external temperature sensor
  • 13. Mechanical drive gear unit – 2550
  • 13.1. General
  • 13.2. Components/data for the drive assembly/transmission
  • 13.3. Replacing the drive motor/drive transmission
  • 13.4. Checking/replacing the oil
  • 13.5. Repairs
  • 14. Travel brake system – 3100.1
  • 14.1. Without support arm brakes
  • 14.2. General
  • 14.3. Operating description
  • 14.4. Electromechanical disc brake, drive motor
  • 14.5. Maintenance
  • 15. Travel brake system – 3100.2
  • 15.1. With support arm brake
  • 15.2. General
  • 15.3. Operating description
  • 15.4. Electromechanical disc brake, drive motor
  • 15.5. Maintenance
  • 15.6. Multiple disc brake, support arm
  • 15.7. Maintenance
  • 16. Drive wheel – 3530
  • 16.1. General
  • 16.2. Dismantling the drive wheel
  • 16.3. Assembling the drive wheel
  • 17. Fork/support arm wheel – 3550.1
  • 17.1. General
  • 17.2. Dismantling the wheel
  • 17.3. Assembling the wheel
  • 17.4. Dismantling/assembling the wheel bearings
  • 18. Fork/support arm wheel – 3550.2
  • 18.1. General
  • 18.2. Dismantling the wheel
  • 18.3. Assembling the drive wheel
  • 18.4. Dismantling the wheel bearing
  • 18.5. Assembling the wheel bearing
  • 19. Mechanical steering system – 4100
  • 19.1. General
  • 19.2. Replacing the steering generator
  • 20. Steering angle sensor – 4350
  • 20.1. General
  • 20.2. Procedure
  • 21. Electrical system – 5000
  • 21.1. General
  • 21.2. Symbol list and wiring diagrams
  • 21.3. Component list
  • 21.4. Functional description
  • 22. Battery – 5110
  • 22.1. Battery dimensions
  • 22.2. Setting the battery parameters on RR trucks fitted with Hawker Evolution gel batteries
  • 23. Transistor panel – 5460
  • 23.1. Frequency converter
  • 24. Electronic card – 5710
  • 24.1. General description
  • 24.2. Terminal connections and voltages on A5
  • 24.3. Adjusting the lowering speed
  • 24.4. Displaying and programming
  • 24.5. Parameter setting of all parameters
  • 24.6. Operating hours
  • 24.7. Warning codes
  • 24.8. Error Codes
  • 24.9. Warning Codes without registration
  • 24.10. Warning codes with registration
  • 24.11. Error Codes
  • 25. Keypad
  • 25.1. General
  • 25.2. Display
  • 25.3. Function
  • 25.4. Programming
  • 26. Hydraulics – 6000
  • 26.1. General
  • 26.2. Symbols
  • 26.3. List of symbols
  • 26.4. Adjusting fork lowering
  • 26.5. Adjusting the maximum lifting capacity
  • 27. Hydraulic pump – 6140
  • 27.1. General
  • 27.2. Replacing the hydraulic pump
  • 28. Hydraulic connections – 6230
  • 28.1. General
  • 28.2. Tightening torque for hydraulic connections
  • 29. Mast mounted hose reel – 6370
  • 29.1. General
  • 29.2. Assembling
  • 29.3. Check after assembly
  • 30. Main lift cylinder – 6610
  • 30.1. General
  • 30.2. Tools
  • 30.3. Dismantling the lift cylinders from the mast
  • 30.4. Dismantling the cylinder
  • 30.5. Assembling the cylinder
  • 31. Free lift cylinder – 6620
  • 31.1. General
  • 31.2. Tools
  • 31.3. Dismantling
  • 31.4. Dismantle the rod seal and support ring
  • 31.5. Dismantling the piston
  • 31.6. Dismantling and assembling the hose rupture valve
  • 31.7. Assembling the cylinder
  • 31.8. Assembly
  • 32. Reach cylinder – 6650
  • 32.1. General
  • 32.2. Assembling and dismantling the reach cylinder
  • 32.3. Dismantling
  • 32.4. Assembling
  • 33. Tilt cylinder – 6660.1
  • 33.1. General
  • 33.2. Mast with valve on the fork carriage
  • 33.3. Mast without valve on the fork carriage
  • 34. Tilt cylinder – 6660.2
  • 34.1. General
  • 34.2. Dismantling the cylinder from the truck
  • 34.3. Dismantling and assembling the cylinder
  • 34.4. Refitting the cylinder in the truck
  • 35. Main mast -7100
  • 35.1. General
  • 35.2. List of tools
  • 35.3. Transporting the truck
  • 35.4. Assembling the mast
  • 35.5. Dismantling the mast
  • 35.6. Adjusting the play
  • 35.7. Assembly
  • 36. Main lift chain system – 7120
  • 36.1. General
  • 36.2. Checking the chain setting
  • 36.3. Chain inspection
  • 36.4. Cleaning
  • 36.5. Lubrication
  • 37. Lifting devices – 7400
  • 37.1. General
  • 37.2. Checking the fork carriages wearing strips
  • 37.3. Fork spread unit
  • 37.4. Telescopic forks
  • 37.5. Maintenance
  • 37.6. Troubleshooting
  • 37.7. Extended forks
  • 38. Battery charger – 8340
  • 38.1. General
  • 38.2. Installation
  • 38.3. Functional description
  • 38.4. Service and maintenance
  • 39. Control/computer equipment – 8700
  • 39.1. General
  • 39.2. Connection
  • 39.3. Layout
  • 39.4. Function for connection
  • 39.5. Function for disconnecting
  • 39.6. Function for program downloading
  • 39.7. Function for truck report
  • 39.8. Function for parameters
  • 39.9. Function for diagnostics
  • 39.10. Other menu functions
  • 39.11. Specifications
  • 39.12. Installation
  • 40. Extra warning lights/alarm – 9370
  • 40.1. General
  • 41. Positioning equipment – 9390
  • 41.1. General
  • 41.2. Height indication
  • 41.3. Function
  • 41.4. Display
  • 41.5. Height pre-set
  • 41.6. Function
  • 41.7. Display
  • 41.8. Assembly of height pre-set
  • 41.9. Programming
  • 41.10. Automatic driving
  • 41.11. Parameters
  • 41.12. Programming parameters
  • 41.13. Error codes
  • 42. TV equipment – 9390
  • 42.1. General
  • 42.2. Camera mounted on fork
  • 43. Truck log system, code lock – 9420
  • 43.1. General
  • 43.2. SD 16
  • 43.3. Components
  • 43.4. I/O Module
  • 44. Extra equipment – 9500
  • 44.1. Dry powder extinguisher
  • 45. Instructions for destruction
  • 45.1. General
  • 45.2. Procedure
  • 45.3. Abbreviations
  • 45.4. Sorting
  • 45.5. Frame/chassis (0300)
  • 45.6. Operators seat, cushion (0620)
  • 45.7. Cab heating/ventilation (0630)
  • 45.8. Driver controls (0640)
  • 45.9. Interior fittings RR-B (0680)
  • 45.10. Interior fittings RR-E (0680)
  • 45.11. Interior fittings RR-B-CC (0680)
  • 45.12. Interior fittings RR-E-CC (0680)
  • 45.13. Rollover guard/head guard (0810)
  • 45.14. Finger protectors (0820)
  • 45.15. Finger/foot protectors (0820)
  • 45.16. Finger/foot protectors (0820)
  • 45.17. Electric motors (1700)
  • 45.18. Electric fan motor (1740)
  • 45.19. Drive unit, final gear (2500)
  • 45.20. Wheels (3500)
  • 45.21. Electric steering system (4300)
  • 45.22. General electric equipment (5100)
  • 45.23. Manöversystem, körfunktion (5300)
  • 45.24. Power system, drive function (5400)
  • 45.25. Control system, operation function (5500)
  • 45.26. Steering/protective electronics (5700)
  • 45.27. Hydraulic unit (6100)
  • 45.28. Hydraulic system, fitted on the chassis (6200)
  • 45.29. Hydraulic system, fitted on the mast (6300)
  • 45.30. Hydraulcylindrar (6600)
  • 45.31. Main mast (7100)
  • 45.32. Lift fork (7410)
  • 45.33. Optional electric equipment (9300)
  • 45.34. Radio/CD player (9330)
  • 45.35. Extra work light (9360)
  • 45.36. Optional electric equipment (9400)
  • 45.37. Optional electric equipment (9400)
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