BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 2

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 3

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 4

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040 - Image 5

bt rr m12 rr m14 rr m16 rre120m rre140m rre160m service manual 232809 040 2

bt rr m12 rr m14 rr m16 rre120m rre140m rre160m service manual 232809 040 3

BT RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M Service Manual 232809-040

$30.00

Type Of Manual: Service Manual
Manual ID: 232809-040
: Service Manual PDF
Number of Pages: 596
Size: 19.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- RR M12, RR M14, RR M16, RRE120M, RRE140M, RRE160M

1. Return to HomePage
2. Table of contents
3. Technical data.1
3.1. General tightening torques
4. Technical data.2
4.1. General tightening torques
5. Introduction, maintenance
5.1. Safety regulations with maintenance work
5.2. Cleaning and washing
5.3. Safe lifting
6. Preventive Maintenance
6.1. Maintenance schedule
7. Oil and grease specification
8. Tools
8.1. Super Seal contact
9. Driver Protection – 0840
9.1. General
9.2. Tilt stops
10. Electric Pump Motor – 1710
10.1. General
10.2. Dismantling the Pump Motor
10.3. Removing and replacing the pump motor
10.4. Bearing replacement
11. Electric steering motor – 1730
11.1. General
11.2. Replacing the steering motor
11.3. Removing and replacing the carbon brushes
12. Electric drive motor – 1760.1
12.1. General
12.2. Dismantling the drive motor
12.3. Dismantling and assembling the drive motor
12.4. Bearing replacement
12.5. Installation instructions for external temperature sensor
13. Electric drive motor – 1760.2
13.1. RRE120M, RRE140M, RRE160M
13.2. General
13.3. Remove and install drive motor
13.4. Replacing the revolution count sensor
14. Mechanical drive gear unit – 2550.1
14.1. General
14.2. Components/data for the drive assembly/transmission
14.3. Replacing the drive motor/drive transmission
14.4. Checking/replacing the oil
14.5. Repairs
15. Drive assembly/transmission – 2550.2
15.1. RRE120M, RRE140M, RRE160M
15.2. General
15.3. Components/data for the drive assembly/transmission
15.4. Replacing the drive motor/drive transmission
15.5. Replacing steering bearings
15.6. Reset the truck
15.7. Checking/replacing the oil
15.8. Replacing wheel bolts
15.9. Replacing the gear wheel
15.10. Fitting the bearing to the wheel axle
16. Travel brake system – 3100.1
16.1. General
16.2. Operating description
16.3. Electromechanical disc brake, drive motor
16.4. Disassembly
16.5. Inspection
16.6. Assembly
16.7. Maintenance
17. Travel brake system – 3100.2
17.1. RRE120M, RRE140M, RRE160M
17.2. General
17.3. Functional description
17.4. Electromechanical disc brake, drive motor
17.5. Removal
17.6. Inspection
17.7. Assembly
17.8. Maintenance
18. Drive wheel – 3530
18.1. General
18.2. Dismantling the drive wheel
18.3. Assembling the drive wheel
19. Fork/support arm wheel – 3550
19.1. General
19.2. Dismantling the wheel
19.3. Assembling the drive wheel
19.4. Dismantling the wheel bearing
19.5. Assembling the wheel bearing
20. Mechanical steering system – 4100
20.1. General
20.2. Replacing the steering generator
21. Steering angle sensor – 4350
21.1. General
21.2. Procedure
22. Electrical System – 5000.1
22.1. General
22.2. Symbol List and Electrical Diagrams
22.3. Functional Description
23. Electrical System – 5000.2
23.1. RRE120M, RRE140M, RRE160M
23.2. Electrical Panel
23.3. List of symbols and wiring diagrams
23.4. Survey diagram
23.5. Wiring diagram
23.6. Functional description
23.7. Display and programming
23.8. Parameters
23.9. Error codes
23.10. Operating Time
23.11. Warning Codes
23.12. Error codes
23.13. Warning codes without registration
23.14. Keyboard
24. Battery – 5110
24.1. Battery dimensions
24.2. Setting the battery parameters on RR trucks fitted with Hawker Evolution gel batteries
25. Transistor panel – 5460
25.1. Frequency converter
26. Power electronics panel – 5660
26.1. General description
26.2. Diagnostics and trouble shooting
26.3. Maintenance
27. Electronic card – 5710
27.1. General description
27.2. Terminal connections and voltages on A5
27.3. Adjusting the lowering speed
27.4. Show
27.5. Programming
27.6. Warning Codes
27.7. Error Codes
27.8. Warning codes with registration
27.9. Error Codes
27.10. Operating Time
27.11. Parameter Settings
28. Hydraulic system – 6000
28.1. General
28.2. Symbols
28.3. List of symbols
28.4. Adjusting fork lowering
28.5. Setting the max lifting capacity
29. Hydraulic pump – 6140
29.1. General
29.2. Replacing the hydraulic pump
30. Hydraulic connections – 6230
30.1. General
30.2. Tightening torque for hydraulic connections
31. Mast mounted hose reel – 6370
31.1. General
31.2. Assembling
31.3. Check after assembly
32. Hydraulic cylinder – 6600
32.1. General
32.2. Duplex mast
32.3. Triplex mast
32.4. Cylinder seals
32.5. Replacing wear parts in the cylinder
33. Main lift cylinder – 6610
33.1. General
33.2. Tools
33.3. Dismantling the lift cylinders from the mast
33.4. Dismantling the cylinder
33.5. Assembling the cylinder
34. Free lift cylinder – 6620
34.1. General
34.2. Tools
34.3. Dismantling
34.4. Dismantle the rod seal and the support rin
34.5. Dismantling the ram
34.6. Dismantling and assembling the hose rupture valve
34.7. Assembling the cylinder
34.8. Assembling
35. Reach cylinder – 6650
35.1. General
35.2. Assembling and dismantling the reach cylinder
35.3. Assembling
36. Tilt cylinder – 6660.1
36.1. General
36.2. Assembling and dismantling the tilt cylinder
36.3. Assembling
37. Tilt cylinder – 6660.2
37.1. General
37.2. Mast with valve on the fork carriage
37.3. Mast without valve on the fork carriage
38. Main mast – 7100.1
38.1. General
38.2. List of tools
38.3. Transporting the truck
38.4. Assembling the mast
38.5. Dismantling the mast
38.6. Assembling Duplex mast
38.7. Assembling the Triplex mast
38.8. Problem with the mast rollers
38.9. Adjusting the distance between the forks and floor
39. Main mast – 7100.2
39.1. General
39.2. List of tools
39.3. Transporting the truck
39.4. Assembling the mast
39.5. Dismantling the mast
39.6. Adjust the play
39.7. Assembling
39.8. Problem with the mast rollers
39.9. Adjusting the distance between the forks and floor
40. Main lift chain system – 7120
40.1. General
40.2. Checking the chain setting
40.3. Chain inspection
40.4. Cleaning
40.5. Lubrication
41. Lifting devices – 7400
41.1. General
41.2. Checking the fork carriages wearing strips
41.3. Fork spread unit
42. Battery charger – 8340
42.1. General
42.2. Installation
42.3. Functional description
42.4. Service and maintenance
43. Extra Lighting – 9360
44. Extra warning lights/alarm – 9370
44.1. General
45. Position sensors/TV- Equipment – 9390
45.1. General
45.2. Height indication
45.3. Operation
45.4. Display
45.5. Preset height
45.6. Operation
45.7. Display
45.8. Assembly of height preset
45.9. Programming
45.10. Automatic operations
45.11. Parameters
45.12. Programming parameters
45.13. Error codes
46. Truck log system, code lock – 9420.1
46.1. General
46.2. EV 1 and S 16 keyboard version
46.3. EV 1 and S 16 code card version
46.4. Collision sensor
46.5. Trouble shooting
47. Truck log system, code lock – 9420
47.1. RRE120M, RRE140M, RRE160M
47.2. General
47.3. SD 16
47.4. Components
47.5. I/O Module
48. Extra equipment – 9500
48.1. Dry powder extinguisher
49. Instructions for destruction
49.1. General
49.2. Procedure
49.3. Abbreviations
49.4. Sorting
49.5. Frame/chassis (0300)
49.6. Operators seat, cushion (0620)
49.7. Driver controls (0640)
49.8. Interior fittings (0680)
49.9. Rollover guard/head guard (0810)
49.10. Finger protectors (0820)
49.11. Electric motors (1700)
49.12. Electric fan motor (1740)
49.13. Drive unit, final gear (2500)
49.14. Wheels (3500)
49.15. Electric steering system (4300)
49.16. General electric equipment (5100)
49.17. Power system, drive function (5400)
49.18. Control system, operation function (5500)
49.19. Steering/protective electronics (5700)
49.20. Hydraulic unit (6100)
49.21. Hydraulic system, fitted on the chassis (6200)
49.22. Hydraulic system, fitted on the mast (6300)
49.23. Hydraulic cylinders (6600)
49.24. Main mast and mast (7100)
49.25. Lift fork (7410)
49.26. Optional electric equipment (9300)
49.27. Optional electric equipment (9400)

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