BT SPE120XR, SPE120XRD Repair Manual 7605990-040
BT SPE120XR, SPE120XRD Repair Manual 7605990-040 - Image 2
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BT SPE120XR, SPE120XRD Repair Manual 7605990-040 - Image 5

BT SPE120XR, SPE120XRD Repair Manual 7605990-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7605990-040
  • : Service Manual PDF
  • Number of Pages: 580
  • Size: 78.8MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SPE120XR, SPE120XRD
  • 1. General introduction
  • 1.1. Warning levels and symbols
  • 1.2. Pictograms
  • 1.3. Abbreviations
  • 2. General safety rules
  • 2.1. Authorised personnel
  • 2.2. Work safety
  • 2.3. Electrical system
  • 2.3.1. Electrostatic risks
  • 2.3.2. Battery handling
  • 2.4. Safe lifting
  • 2.5. Product modification
  • 2.6. Software
  • 2.7. Hydraulic system
  • 3. Operating principle
  • 3.1. Description
  • 3.1.1. Battery is connected
  • 3.1.2. Login via keypad
  • 3.1.3. Login via ID key option
  • 3.1.4. Tiller arm lowered for driving
  • 3.1.5. Driving in fork direction
  • 3.1.6. Driving in the drive wheel direction
  • 3.1.7. Braking in neutral
  • 3.1.8. Reverse braking
  • 3.1.9. Mechanical braking
  • 3.1.10. Emergency reversal
  • 3.2. Description
  • 4. Parameters
  • 4.1. Display/change parameters
  • 4.2. Parameters in general
  • 4.3. Parameter list
  • 5. Installation
  • 5.1. Transport
  • 5.1.1. Transporting the mast
  • 5.2. Lifting the truck
  • 5.2.1. Lifting the truck
  • 5.2.2. Lift using a jack
  • 5.3. Commissioning
  • 5.3.1. Parameters on commissioning
  • 5.3.2. Battery
  • 6. Maintenance
  • 6.1. Introduction
  • 6.2. Maintenance instructions
  • 6.2.1. Cleaning
  • 6.2.2. High-pressure washers
  • 6.2.3. Degreasing agents
  • 6.2.4. Cleaning the exterior
  • 6.2.5. Cleaning the chain
  • 6.2.6. Cleaning the motor compartment
  • 6.2.7. Electric components
  • 6.2.8. Hydraulic system
  • 6.2.9. Signs, warnings and adhesive labels
  • 6.3. Lubricants specification
  • 6.4. Periodic maintenance
  • 7. Troubleshooting
  • 7.1. Initial troubleshooting
  • 7.2. Concluding troubleshooting
  • 7.3. Auxiliary functions
  • 7.3.1. Towing a defective truck
  • 7.3.2. Emergency driving mode
  • 7.3.3. Error code history
  • 7.3.4. Extended error log
  • 7.3.5. Built-in test function for the tiller arm
  • 7.3.6. Digital input/output status
  • 7.3.7. Service information
  • 7.4. Troubleshooting using error codes
  • 7.4.1. List of error codes
  • 8. Chassis C0000
  • 8.1. Overview
  • 8.2. Inspection of the rear chassis
  • 8.3. Frame, chassis C0300
  • 8.3.1. Inspection covers C0340
  • 8.3.2. Support arms, stabilizers C0350
  • 8.3.3. Battery compartment parts C0390
  • 8.4. Frame/chassis components C0400
  • 8.4.1. Motor mount/brackets C0450
  • 8.5. Operator compartment, cab C0500
  • 8.5.1. Platform including fixing points C0560
  • 8.6. Safety equipment C0800
  • 8.6.1. Operator protection C0840
  • 8.6.2. Signs, warnings, labels C0850
  • 9. Motors C1000
  • 9.1. Electric motors C1700
  • 9.1.1. Electric pump motor C1710
  • 9.1.2. Electric steering motor C1730
  • 9.1.3. Electric fan motor/fan C1740
  • 9.1.4. Electric drive motor C1760
  • 10. Transmission/Drive gear C2000
  • 10.1. Drive unit, final gear C2500
  • 10.1.1. Drive unit/gear C2550
  • 11. Brake/wheel/track system C3000
  • 11.1. Travel brake system C3100
  • 11.1.1. Description
  • 11.2. Parking brake details C3300
  • 11.2.1. Electrical parking brake, magnet brake C3370
  • 11.3. Wheels C3500
  • 11.3.1. Drive wheel C3530
  • 11.3.2. Support arm wheels/castor wheels C3540
  • 11.3.3. Fork wheels/support arm wheels C3550
  • 12. Steering system C4000
  • 12.1. Description
  • 12.1.1. Power steering
  • 12.2. Mechanical steering system C4100
  • 12.2.1. Steering arm/wheel/lever C4110
  • 12.3. Electric steering system C4300
  • 12.3.1. Overview
  • 12.3.2. Steering angle sensor C4350
  • 13. Electrical system C5000
  • 13.1. Description
  • 13.1.1. Using the anti-static carpet
  • 13.2. Programming tools
  • 13.2.1. TruckCom
  • 13.3. General electric equipment C5100
  • 13.3.1. Battery C5110
  • 13.3.2. General alarm signals (audible/visual) C5160
  • 13.3.3. Battery charger (built-in) C5170
  • 13.3.4. Battery cut out switch, main contactor C5190
  • 13.4. Instrument panel, display C5200
  • 13.4.1. Menu
  • 13.4.2. Hour counter, tachograph C5290
  • 13.5. Control system travel function C5300
  • 13.5.1. Direction selector/speed regulator
  • 13.5.2. Pressure equalization
  • 13.5.3. Weighing system
  • 13.5.4. Display
  • 13.5.5. Symbols on keypad and display
  • 13.5.6. Option buttons
  • 13.5.7. Signal buttons
  • 13.5.8. Lifting and lowering control
  • 13.5.9. Hour meter
  • 13.5.10. Battery indicator
  • 13.5.11. Safety reversing
  • 13.6. Power system travel function C5400
  • 13.6.1. Overview
  • 13.6.2. Transistor panel C5460
  • 13.7. Control system, working function C5500
  • 13.7.1. Work function harnesses/fuse C5590
  • 13.8. Protective sensors, position sensors C5800
  • 13.8.1. Description
  • 13.8.2. Safety probes/sensors C5830
  • 13.9. Calibrations
  • 13.9.1. Steering angle calibration
  • 13.9.2. Hydraulic valve calibration
  • 13.9.3. Pressure sensor calibration
  • 14. Hydraulics/Pneumatics C6000
  • 14.1. Overview
  • 14.2. Description
  • 14.2.1. Hydraulic hygiene
  • 14.2.2. Erroneous hydraulic system pressure
  • 14.3. Quick change connectors
  • 14.3.1. Overview quick change connectors
  • 14.3.2. Removing female quick change connectors
  • 14.3.3. Installing female quick change connectors
  • 14.3.4. Removing a quick change connector (male)
  • 14.3.5. Installing a quick change connector (male)
  • 14.4. Hydraulic unit C6100
  • 14.4.1. Description
  • 14.4.2. Hydraulic oil tank C6110
  • 14.4.3. Filter, filter housing C6130
  • 14.4.4.
  • 14.4.5. Replacing the valve coil
  • 14.4.6. Replacing the pressure sensor
  • 14.5. Hydraulic system, fitted on the mast C6300
  • 14.5.1. Mast hydraulic conduits C6320
  • 14.6. Hydraulic cylinder C6600
  • 14.6.1. Main lift cylinders C6610
  • 14.6.2. Reach/telescoping cylinder C6650
  • 15. Work function – lifting masts C7000
  • 15.1. Description
  • 15.1.1. Ordering a replacement mast
  • 15.2. Chain system, general
  • 15.2.1. General
  • 15.2.2. Adjusting the chain
  • 15.2.3. Lubrication
  • 15.2.4. Checking the chains
  • 15.3. Checking the chains
  • 15.4. Lubricating the chains
  • 15.5. Checking the split pins
  • 15.6. Check-tighten the locking nuts
  • 15.7. Main mast C7100
  • 15.7.1. Check for cracks/damages to the mast
  • 15.7.2. Checking the 1.8 meter sensor
  • 15.7.3. Lubrication of the mast roller guides
  • 15.7.4. Adjusting the slide pad
  • 15.7.5. Adjusting the slide pad
  • 15.7.6. Replacement of the mast
  • 15.7.7. Main mast suspension C7190
  • 15.8. Auxiliary mast/mast C7200
  • 15.8.1. Replacing the auxiliary mast
  • 15.8.2. Auxiliary mast struts C7210
  • 15.8.3. Auxiliary mast yoke carriage C7230
  • 15.9. Lifting/carrying/clamping devices C7400
  • 15.9.1. Fork carriage unit/with integrated sideshift/fork spread C7420
  • 16. Auxiliary equipment, installation equipment C8000
  • 17. Optional equipment/Extra equipment C9000
  • 17.1. Overview
  • 17.2. Extra electrical equipment C9400
  • 17.2.1. Extra power socket
  • 17.2.2. Truck log equipment, code lock C9420
  • 17.3. Other extra equipment C9500
  • 17.3.1. Ground strap
  • 17.3.2. Fire extinguisher
  • 17.3.3. Horizontal E-bar
  • 17.3.4. Spider expansion unit
  • 18. Instructions for disposal
  • 18.1. General
  • 18.2. Marking of plastics
  • 18.2.1. General marking of products and packaging
  • 18.2.2. Marking according to the manufacturers standards
  • 18.3. Pressure vessels
  • 18.3.1. Gas struts
  • 18.4. Sorting categories
  • 19. Wiring diagram
  • 19.1. Colour code table
  • 19.2. Diagram
  • 19.2.1. Component list
  • 19.2.2. Explanation S112-115, the functions controlled by the switch depend on what options the truck is fitted with.
  • 19.2.3. Component placement
  • 19.2.4. General diagram
  • 19.2.5. Detailed diagrams
  • 20. Hydraulics schematics
  • 20.1. List of symbols
  • 20.2. Diagram
  • 20.2.1. Component list
  • 20.2.2. Component placement
  • 20.2.3. Detailed diagrams
  • 20.3. Diagram
  • 20.3.1. Component list
  • 20.3.2. Component placement
  • 20.3.3. Detailed diagrams
  • 21. Tools
  • 21.1. Tools for electric connectors
  • 21.1.1. AMP connectors
  • 21.1.2. MQS connectors
  • 21.1.3. CPC connectors
  • 21.1.4. AMP Seal connectors
  • 21.2. Special tools
  • 22. Service data and grease specifications
  • 22.1. General tightening torques
  • 22.1.1. Galvanised, non-oiled screws
  • 22.1.2. Untreated, oiled screws
  • 22.2. Lubricants specification
  • 23. Technical data
  • 23.1. Truck Dimensions
  • 23.2. Truck Dimensions
  • 23.3. Truck data
  • 24. Index
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