BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040 - Image 2

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040 - Image 3

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040 - Image 4

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040 - Image 5

bt spe125 spe125l spe135s spe160 spe160l service manual 218367 040 2

bt spe125 spe125l spe135s spe160 spe160l service manual 218367 040 3

BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040

$30.00

Type Of Manual: Service Manual
Manual ID: 218367-040
: Service Manual PDF
Number of Pages: 222
Size: 13.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SPE125, SPE125L, SPE135S, SPE160, SPE160L

1. Contents
2. Presentation of the truck – M2
2.1. Intended application of the truck
2.2. Forbidden application of the truck
2.3. Truck data
2.4. Truck dimensions
2.4.1. SPE125/125L/160/160L
2.5. Identification plate
2.6. Capacity plate
2.7. Addition and information plate
2.8. Capacity plate for double pallet handling
2.9. Main components
2.10. Warning and information plates
3. Technical data – M4
3.1. General tightening torques
4. Installation and maintenance instructions – P1
4.1. Truck installation
4.1.1. Lifting the truck
4.1.2. Battery installation
4.1.3. Putting into service
4.2. Introduction, maintenance
4.2.1. Safety rules during maintenance work
4.3. Cleaning and washing
4.3.1. External cleaning
4.3.2. Cleaning the motor compartment
4.3.3. Electric components
4.4. Safe lifting
5. Maintenance schedule – P2
5.1. Lubrication chart
6. Oil and grease specification – P3
7. Tools – P4
7.1. Super Seal connectors
7.2. AMP connectors
7.2.1. AMP Connectors, 040 series
7.3. Molex connectors
7.4. Grease guns
7.5. Other tools
8. Support arms – 0350
8.1. General
8.2. Main components
8.3. Maintenance
8.4. Adjusting the support arm width
8.5. Support arm replacement
9. Electric drive motor – 1760
9.1. Included components
9.2. Disassembly/assembly of the truck motor
9.2.1. Disassembly
9.2.2. Assembly
9.3. Service/repairs
9.3.1. Disassembly of the motor
9.3.2. Motor installation
9.3.3. Cleaning
9.4. Technical data
10. Drive unit/gear – 2550
10.1. Included components
10.1.1. Technical data
10.2. Leakage from top cover
10.3. Replacing the drive axle jointing ring
10.3.1. Disassembly
10.3.2. Assembly
11. Electromagnetic brake – 3370
11.1. Main components of the brake
11.2. Maintenance
11.2.1. Basic adjustment of the play
11.2.2. Brake disc replacement
12. Electrical steering system – 4300
12.1. Electrical steering servo
12.1.1. General
12.2. Steering servo components
12.3. Adjustment
12.3.1. Reference sensor
12.3.2. Calibration
13. Electrical systems – 5000
13.1. Electrical equipment overview
13.2. Equipment list and electrical diagram
13.2.1. Electrical wiring diagram 1 of 15
13.2.2. Electrical wiring diagram 2 of 15
13.2.3. Electrical wiring diagram 3 of 15
13.2.4. Electrical wiring diagram 4 of 15
13.2.5. Electrical wiring diagram 5 of 15
13.2.6. Electrical wiring diagram 6 of 15
13.2.7. Electrical wiring diagram 7 of 15
13.2.8. Electrical wiring diagram 8 of 15
13.2.9. Electrical wiring diagram 9 of 15
13.2.10. Electrical wiring diagram 10 of 15
13.2.11. Electrical wiring diagram 11 of 15
13.2.12. Electrical wiring diagram 12 of 15
13.2.13. Electrical wiring diagram 13 of 15
13.2.14. Electrical wiring diagram 14 of 15
13.2.15. Electrical wiring diagram 15 of 15
13.2.16. Electrical wiring diagram (SPE135S)
13.3. Functional description
13.3.1. Description of steering system
13.3.2. Spider expansion unit (SEU)
13.4. Speed limitation
13.5. Hour meter and battery condition
13.6. Diagnostic and troubleshooting
13.6.1. Fault codes
13.6.2. Fault code history
13.6.3. List of fault codes
13.6.4. Transistor regulator troubleshooting and error codes
13.6.5. Built-in Test Function
13.6.6. Display test mode
13.7. Part numbers
13.8. Parameters
13.8.1. General
13.8.2. Viewing parameters -CAN key not connected
13.8.3. Viewing parameters -CAN key connected
13.8.4. Setting Driver parameters
13.8.5. Setting Service parameters
13.8.6. Summary of driver parameters
13.8.7. Description of driver parameters
13.8.8. Summary of service parameters
13.8.9. Description of service parameters
13.8.10. Configurable Option Parameters
13.9. Technical specifications – Curtis 1243
14. Hydraulic system – 6000
14.1. Hydraulic diagram
14.1.1. SPE125L/160L
14.1.2. SPE125/160/135S
14.2. Main components
14.3. Description
14.3.1. Lifting system
14.3.2. The PowerTrak system
14.3.3. Working pressure
14.3.4. Overflow valve
14.3.5. Pressure sensor
15. Main lift chain system – 7120
15.1. General
15.2. Checking the chain setting
15.3. Chain inspection
15.3.1. Noise
15.3.2. Surface rust
15.3.3. Rusty links
15.3.4. Stiff links
15.3.5. Bolt rotation
15.3.6. Loose bolts
15.3.7. Outline wear
15.3.8. Stretching
15.3.9. Damage
15.3.10. Damaged discs
15.3.11. Damaged bolts
15.3.12. Dirty chain
15.4. Cleaning
15.5. Lubrication
16. TruckCom
16.1. General
16.2. Connection
16.3. Layout
16.3.1. Main program screen
16.3.2. Nodes
16.3.3. Icons
16.3.4. Tool buttons and menu bar
16.3.5. Information window
16.3.6. Status bar
16.4. Connection function
16.5. Disconnection function
16.6. Downloading program function
16.6.1. Normal downloading (truck with key)
16.6.2. Normal downloading (truck with keypad)
16.6.3. Emergency downloading (truck with keypad)
16.6.4. Emergency downloading (truck with keypad)
16.6.5. Downloading in old versions of logic card
16.7. Truck report function
16.8. Parameters function
16.9. Diagnostics function
16.9.1. Representation of signal colours
16.9.2. Tiller arm tab
16.9.3. Drive Controller tab (transistor regulator driving)
16.9.4. Pump controller tab (transistor regulator pump)
16.9.5. EPS (steering servo tab)
16.10. Other menu functions
16.10.1. Save to file
16.10.2. Download from file
16.10.3. Reset CAN adapter
16.10.4. Delete error code log
16.10.5. Reset hour meter
16.10.6. Read error code log
16.10.7. Adjust date and time
16.10.8. Adjusting the hour meter on older cards
16.10.9. Help
16.10.10. Exit
16.11. Specifications
16.12. Installation
16.12.1. Installation on a PC with Windows 95/ 98
16.12.2. Installation on a PC with Windows XP/ 2000
16.12.3. Installation on a PC with Windows NT
16.12.4. In case of communication problems with CAN
16.12.5. To uninstall
17. Destruction instructions – M6
17.1. General
17.2. Procedure
17.3. Abbreviations
17.4. Sorting
17.5. Chassis (0300)
17.5.1. Dismantling
17.5.2. Material handling
17.6. Hoods, covers (0340)
17.6.1. Dismantling
17.6.2. Material handling
17.7. Fork structure (low-lifter) (0380)
17.7.1. Dismantling
17.7.2. Material handling
17.8. Travel platform including mount (0560)
17.8.1. Dismantling
17.8.2. Material handling
17.9. Overhead guard (option) (0810)
17.9.1. Dismantling
17.9.2. Material handling
17.10. Operator protective device (0840)
17.10.1. Dismantling
17.10.2. Material handling
17.11. Electric pump motor (1710)
17.11.1. Dismantling
17.11.2. Material handling
17.12. Electric travel drive motor (1760)
17.12.1. Dismantling
17.12.2. Material handling
17.13. Drive unit/gear (2550)
17.13.1. Dismantling
17.13.2. Material handling
17.14. Wheels (3500)
17.14.1. Dismantling
17.14.2. Material handling
17.15. Steering arm (4110)
17.15.1. Dismantling
17.15.2. Material handling
17.16. Steering arm (4110)
17.16.1. Dismantling
17.16.2. Material handling
17.17. General electric equipment (5100)
17.17.1. Dismantling
17.17.2. Material handling
17.18. Cabling (5590)
17.18.1. Dismantling
17.18.2. Material handling
17.19. Steering and protective electronics (5700)
17.19.1. Dismantling
17.19.2. Material handling
17.20. Lift/lowering sensor (5820) and safety sensor (5830)
17.20.1. Dismantling
17.20.2. Material handling
17.21. Hydraulic unit (6100)
17.21.1. Dismantling
17.21.2. Material handling
17.22. Main mast (7100)
17.22.1. Dismantling
17.22.2. Material handling
17.23. Chassis-mounted hydraulic oil lines (6230) (and main lift cylinder (6610) )
17.23.1. Dismantling
17.23.2. Material handling
17.24. Battery charger connector (9380)
17.24.1. Dismantling
17.24.2. Material handling

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