BT SPE125, SPE125L, SPE135S, SPE160, SPE160L Service Manual 218367-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 218367-040
  • : Service Manual PDF
  • Number of Pages: 222
  • Size: 13.1MB
  • Format: PDF

Product details

  • Model List:

    • SPE125, SPE125L, SPE135S, SPE160, SPE160L
  • 1. Contents
  • 2. Presentation of the truck – M2
  • 2.1. Intended application of the truck
  • 2.2. Forbidden application of the truck
  • 2.3. Truck data
  • 2.4. Truck dimensions
  • 2.4.1. SPE125/125L/160/160L
  • 2.5. Identification plate
  • 2.6. Capacity plate
  • 2.7. Addition and information plate
  • 2.8. Capacity plate for double pallet handling
  • 2.9. Main components
  • 2.10. Warning and information plates
  • 3. Technical data – M4
  • 3.1. General tightening torques
  • 4. Installation and maintenance instructions – P1
  • 4.1. Truck installation
  • 4.1.1. Lifting the truck
  • 4.1.2. Battery installation
  • 4.1.3. Putting into service
  • 4.2. Introduction, maintenance
  • 4.2.1. Safety rules during maintenance work
  • 4.3. Cleaning and washing
  • 4.3.1. External cleaning
  • 4.3.2. Cleaning the motor compartment
  • 4.3.3. Electric components
  • 4.4. Safe lifting
  • 5. Maintenance schedule – P2
  • 5.1. Lubrication chart
  • 6. Oil and grease specification – P3
  • 7. Tools – P4
  • 7.1. Super Seal connectors
  • 7.2. AMP connectors
  • 7.2.1. AMP Connectors, 040 series
  • 7.3. Molex connectors
  • 7.4. Grease guns
  • 7.5. Other tools
  • 8. Support arms – 0350
  • 8.1. General
  • 8.2. Main components
  • 8.3. Maintenance
  • 8.4. Adjusting the support arm width
  • 8.5. Support arm replacement
  • 9. Electric drive motor – 1760
  • 9.1. Included components
  • 9.2. Disassembly/assembly of the truck motor
  • 9.2.1. Disassembly
  • 9.2.2. Assembly
  • 9.3. Service/repairs
  • 9.3.1. Disassembly of the motor
  • 9.3.2. Motor installation
  • 9.3.3. Cleaning
  • 9.4. Technical data
  • 10. Drive unit/gear – 2550
  • 10.1. Included components
  • 10.1.1. Technical data
  • 10.2. Leakage from top cover
  • 10.3. Replacing the drive axle jointing ring
  • 10.3.1. Disassembly
  • 10.3.2. Assembly
  • 11. Electromagnetic brake – 3370
  • 11.1. Main components of the brake
  • 11.2. Maintenance
  • 11.2.1. Basic adjustment of the play
  • 11.2.2. Brake disc replacement
  • 12. Electrical steering system – 4300
  • 12.1. Electrical steering servo
  • 12.1.1. General
  • 12.2. Steering servo components
  • 12.3. Adjustment
  • 12.3.1. Reference sensor
  • 12.3.2. Calibration
  • 13. Electrical systems – 5000
  • 13.1. Electrical equipment overview
  • 13.2. Equipment list and electrical diagram
  • 13.2.1. Electrical wiring diagram 1 of 15
  • 13.2.2. Electrical wiring diagram 2 of 15
  • 13.2.3. Electrical wiring diagram 3 of 15
  • 13.2.4. Electrical wiring diagram 4 of 15
  • 13.2.5. Electrical wiring diagram 5 of 15
  • 13.2.6. Electrical wiring diagram 6 of 15
  • 13.2.7. Electrical wiring diagram 7 of 15
  • 13.2.8. Electrical wiring diagram 8 of 15
  • 13.2.9. Electrical wiring diagram 9 of 15
  • 13.2.10. Electrical wiring diagram 10 of 15
  • 13.2.11. Electrical wiring diagram 11 of 15
  • 13.2.12. Electrical wiring diagram 12 of 15
  • 13.2.13. Electrical wiring diagram 13 of 15
  • 13.2.14. Electrical wiring diagram 14 of 15
  • 13.2.15. Electrical wiring diagram 15 of 15
  • 13.2.16. Electrical wiring diagram (SPE135S)
  • 13.3. Functional description
  • 13.3.1. Description of steering system
  • 13.3.2. Spider expansion unit (SEU)
  • 13.4. Speed limitation
  • 13.5. Hour meter and battery condition
  • 13.6. Diagnostic and troubleshooting
  • 13.6.1. Fault codes
  • 13.6.2. Fault code history
  • 13.6.3. List of fault codes
  • 13.6.4. Transistor regulator troubleshooting and error codes
  • 13.6.5. Built-in Test Function
  • 13.6.6. Display test mode
  • 13.7. Part numbers
  • 13.8. Parameters
  • 13.8.1. General
  • 13.8.2. Viewing parameters -CAN key not connected
  • 13.8.3. Viewing parameters -CAN key connected
  • 13.8.4. Setting Driver parameters
  • 13.8.5. Setting Service parameters
  • 13.8.6. Summary of driver parameters
  • 13.8.7. Description of driver parameters
  • 13.8.8. Summary of service parameters
  • 13.8.9. Description of service parameters
  • 13.8.10. Configurable Option Parameters
  • 13.9. Technical specifications – Curtis 1243
  • 14. Hydraulic system – 6000
  • 14.1. Hydraulic diagram
  • 14.1.1. SPE125L/160L
  • 14.1.2. SPE125/160/135S
  • 14.2. Main components
  • 14.3. Description
  • 14.3.1. Lifting system
  • 14.3.2. The PowerTrak system
  • 14.3.3. Working pressure
  • 14.3.4. Overflow valve
  • 14.3.5. Pressure sensor
  • 15. Main lift chain system – 7120
  • 15.1. General
  • 15.2. Checking the chain setting
  • 15.3. Chain inspection
  • 15.3.1. Noise
  • 15.3.2. Surface rust
  • 15.3.3. Rusty links
  • 15.3.4. Stiff links
  • 15.3.5. Bolt rotation
  • 15.3.6. Loose bolts
  • 15.3.7. Outline wear
  • 15.3.8. Stretching
  • 15.3.9. Damage
  • 15.3.10. Damaged discs
  • 15.3.11. Damaged bolts
  • 15.3.12. Dirty chain
  • 15.4. Cleaning
  • 15.5. Lubrication
  • 16. TruckCom
  • 16.1. General
  • 16.2. Connection
  • 16.3. Layout
  • 16.3.1. Main program screen
  • 16.3.2. Nodes
  • 16.3.3. Icons
  • 16.3.4. Tool buttons and menu bar
  • 16.3.5. Information window
  • 16.3.6. Status bar
  • 16.4. Connection function
  • 16.5. Disconnection function
  • 16.6. Downloading program function
  • 16.6.1. Normal downloading (truck with key)
  • 16.6.2. Normal downloading (truck with keypad)
  • 16.6.3. Emergency downloading (truck with keypad)
  • 16.6.4. Emergency downloading (truck with keypad)
  • 16.6.5. Downloading in old versions of logic card
  • 16.7. Truck report function
  • 16.8. Parameters function
  • 16.9. Diagnostics function
  • 16.9.1. Representation of signal colours
  • 16.9.2. Tiller arm tab
  • 16.9.3. Drive Controller tab (transistor regulator driving)
  • 16.9.4. Pump controller tab (transistor regulator pump)
  • 16.9.5. EPS (steering servo tab)
  • 16.10. Other menu functions
  • 16.10.1. Save to file
  • 16.10.2. Download from file
  • 16.10.3. Reset CAN adapter
  • 16.10.4. Delete error code log
  • 16.10.5. Reset hour meter
  • 16.10.6. Read error code log
  • 16.10.7. Adjust date and time
  • 16.10.8. Adjusting the hour meter on older cards
  • 16.10.9. Help
  • 16.10.10. Exit
  • 16.11. Specifications
  • 16.12. Installation
  • 16.12.1. Installation on a PC with Windows 95/ 98
  • 16.12.2. Installation on a PC with Windows XP/ 2000
  • 16.12.3. Installation on a PC with Windows NT
  • 16.12.4. In case of communication problems with CAN
  • 16.12.5. To uninstall
  • 17. Destruction instructions – M6
  • 17.1. General
  • 17.2. Procedure
  • 17.3. Abbreviations
  • 17.4. Sorting
  • 17.5. Chassis (0300)
  • 17.5.1. Dismantling
  • 17.5.2. Material handling
  • 17.6. Hoods, covers (0340)
  • 17.6.1. Dismantling
  • 17.6.2. Material handling
  • 17.7. Fork structure (low-lifter) (0380)
  • 17.7.1. Dismantling
  • 17.7.2. Material handling
  • 17.8. Travel platform including mount (0560)
  • 17.8.1. Dismantling
  • 17.8.2. Material handling
  • 17.9. Overhead guard (option) (0810)
  • 17.9.1. Dismantling
  • 17.9.2. Material handling
  • 17.10. Operator protective device (0840)
  • 17.10.1. Dismantling
  • 17.10.2. Material handling
  • 17.11. Electric pump motor (1710)
  • 17.11.1. Dismantling
  • 17.11.2. Material handling
  • 17.12. Electric travel drive motor (1760)
  • 17.12.1. Dismantling
  • 17.12.2. Material handling
  • 17.13. Drive unit/gear (2550)
  • 17.13.1. Dismantling
  • 17.13.2. Material handling
  • 17.14. Wheels (3500)
  • 17.14.1. Dismantling
  • 17.14.2. Material handling
  • 17.15. Steering arm (4110)
  • 17.15.1. Dismantling
  • 17.15.2. Material handling
  • 17.16. Steering arm (4110)
  • 17.16.1. Dismantling
  • 17.16.2. Material handling
  • 17.17. General electric equipment (5100)
  • 17.17.1. Dismantling
  • 17.17.2. Material handling
  • 17.18. Cabling (5590)
  • 17.18.1. Dismantling
  • 17.18.2. Material handling
  • 17.19. Steering and protective electronics (5700)
  • 17.19.1. Dismantling
  • 17.19.2. Material handling
  • 17.20. Lift/lowering sensor (5820) and safety sensor (5830)
  • 17.20.1. Dismantling
  • 17.20.2. Material handling
  • 17.21. Hydraulic unit (6100)
  • 17.21.1. Dismantling
  • 17.21.2. Material handling
  • 17.22. Main mast (7100)
  • 17.22.1. Dismantling
  • 17.22.2. Material handling
  • 17.23. Chassis-mounted hydraulic oil lines (6230) (and main lift cylinder (6610) )
  • 17.23.1. Dismantling
  • 17.23.2. Material handling
  • 17.24. Battery charger connector (9380)
  • 17.24.1. Dismantling
  • 17.24.2. Material handling
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