BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040
BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 2
BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 3
BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 4
BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040 - Image 5

BT SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D Repair Manual 7519083-040

$30.00

  • Type Of Manual: Repair Manual
  • Manual ID: 7519083-040
  • : Service Manual PDF
  • Number of Pages: 246
  • Size: 20.1MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SWE100, SWE120, SWE120L, SWE120S, SWE140, SWE140L, SWE200D
  • 1. Contents
  • 2. General introduction
  • 2.1. How to use this manual
  • 2.2. Warning symbols
  • 2.3. Pictograms
  • 2.3.1. Screws/Nuts
  • 3. General safety rules
  • 3.1. Work safety
  • 3.2. Electrical system
  • 3.3. Safe lifting
  • 3.4. Truck modifications
  • 4. Installation
  • 4.1. General
  • 4.2. Transporting the truck
  • 4.3. Transporting the mast
  • 4.4. Safe lifting
  • 4.5. Battery installation
  • 4.5.1. Safety when handling batteries
  • 4.5.2. Installing the battery
  • 4.6. Programming PIN codes
  • 4.6.1. PIN code standard
  • 4.7. Setting parameters
  • 4.7.1. Setting the parameters for collision sensor (option)
  • 4.7.1.1. Collision sensor parameters 105, 106 and 111
  • 4.7.1.2. Programming the PIN code for resetting the truck
  • 4.7.2. Setting the parameters for the battery and the battery charger
  • 4.7.3. Parameter 107 Battery size
  • 4.7.3.1. Verifying the parameter setting for freely ventilated batteries (Lead-acid batteries)
  • 4.7.3.2. Verifying the parameter setting for valve-regulated batteries (Hawker/Exide)
  • 4.8. Function and safety checks
  • 5. Maintenance
  • 5.1. Introduction
  • 5.2. Maintenance instructions
  • 5.2.1. Cleaning and washing
  • 5.2.2. High-pressure washers
  • 5.2.3. Degreasing agents
  • 5.2.4. Cleaning the exterior
  • 5.2.5. Cleaning the chain
  • 5.2.6. Cleaning the motor compartment
  • 5.2.7. Electric components
  • 5.3. General
  • 5.4. Service intervals
  • 5.5. Maintenance schedule
  • 6. Function and parameters
  • 6.1. General
  • 6.2. Description of the function
  • 6.2.1. Symbols on keypad and display
  • 6.3. Operating principle
  • 6.4. Hour meter
  • 6.5. Parameters
  • 6.5.1. General
  • 6.5.2. Displaying parameters
  • 6.5.3. Setting parameters
  • 6.5.4. Operator parameters
  • 6.5.4.1. Factory preset operator parameters
  • 6.5.5. Service parameters
  • 6.5.6. Factory parameters
  • 6.5.6.1. Matrix for hardware/software compatibility
  • 7. Troubleshooting
  • 7.1. General
  • 7.1.1. Software compatibility
  • 7.2. Emergency driving mode
  • 7.3. Towing a defective truck
  • 7.3.1. Tow using a tow truck and tow wagon
  • 7.4. Troubleshooting methods
  • 7.4.1. General initial troubleshooting
  • 7.4.2. Concluding troubleshooting
  • 7.5. Error code history
  • 7.6. Error code system
  • 7.7. Error codes
  • 7.8. Troubleshooting chart
  • 7.8.1. The truck cannot be driven.
  • 7.8.2. Truck only travels at reduced speed
  • 7.8.3. The truck can be driven but behaves abnormally
  • 7.8.4. The truck can be driven, but some functions do not work
  • 7.8.4.1. Software compatibility
  • 7.8.4.2. Hardware compatibility matrix
  • 7.8.5. Defective hydraulic functions
  • 7.9. Built-in test function
  • 7.10. Digital input/output status
  • 7.10.1. Test function 9 Transistor regulator
  • 7.10.2. Test function 10 Logic card
  • 7.10.3. Test function 12 Expansion unit SEU (option).
  • 7.11. Test function for the display
  • 7.12. Checking the built-in battery charger
  • 8. Chassis 0000
  • 8.1. Support arm 0350
  • 8.1.1. Support arm lift, lateral adjustment
  • 8.1.2. Adjusting the kneeling action
  • 8.2. Motor mounts 0450
  • 8.2.1. Replacing springs (not applicable for S212S)
  • 8.3. Removing the platform
  • 9. Electric drive motor 1700
  • 9.1. Components
  • 9.2. Removing the motor from the truck
  • 9.3. Drive motor tightening torques
  • 9.4. Installing the temperature sensor
  • 9.5. Cleaning
  • 10. Drive gear 2550
  • 10.1. General
  • 10.2. Components
  • 10.3. Removing the gear from the truck (not applicable for S212S)
  • 10.4. Removing the gear from the truck (not applicable for S212S)
  • 10.5. Replacing the wheel hub seal
  • 10.5.1. Removing the seal
  • 10.5.2. Fitting the seal
  • 11. Brakes 3180
  • 11.1. Components
  • 11.2. Releasing the brake
  • 11.3. Installing the dust shield
  • 11.4. Installing the dust shield
  • 12. Drive wheel 3530
  • 12.1. Replacing the drive wheel
  • 13. Castor wheels 3540
  • 13.1. Components
  • 13.2. Castor wheel mounting
  • 13.3. Replacing the castor wheel
  • 14. Support arm wheel 3550
  • 15. Tiller arm 4000
  • 15.1. Tiller arm components
  • 15.2. Removing the tiller arm
  • 15.3. Replacing the gas spring
  • 15.4. Replacing the safety sensor
  • 15.4.1. Dismantling
  • 15.4.2. Fitting
  • 15.5. Electrical steering system 4000
  • 15.5.1. Tiller arm handle C4110
  • 15.5.2. Components of the tiller arm handle (new design)
  • 15.5.3. Components of the tiller arm handle (old design)
  • 15.5.4. Replacing the signal button/switch
  • 15.5.5. Replacement of lift/lower button
  • 15.5.6. Replacing the button
  • 15.5.7. Changing the position of the controls – support arm lift/fork lift
  • 15.5.8. Replacing the safety reversal switch
  • 16. Electric components
  • 16.1. Replacing the wiring harness
  • 16.1.1. Replacing the transistor regulator wiring harness
  • 16.2. Replacing the transistor regulator
  • 17. Hydraulic system 6000
  • 17.1. General
  • 17.2. Hydraulic hygiene
  • 17.2.1. Washing
  • 17.2.2. Packaging
  • 17.2.3. Handling
  • 17.2.4. Storage
  • 17.2.5. Work procedures
  • 17.3. Hydraulic unit 6100
  • 17.3.1. Emptying the hydraulic tank
  • 17.3.2. Hydraulic system, bleeding
  • 17.3.2.1. Cylinders with bleeding valve
  • 17.3.2.2. Cylinders without bleeding valve
  • 17.4. Hydraulic connections 6230
  • 17.4.1. Quick change connector
  • 17.4.1.1. Connecting the quick change connector
  • 17.4.1.2. Dismantling the quick change connector
  • 17.5. Hydraulic calibration
  • 17.6. Adjusting the pressure limiting valve
  • 17.7. Disassembling the hydraulic unit
  • 17.8. Hydraulic unit tightening torques
  • 18. Lift mast 7000
  • 18.1. Main mast 7100
  • 18.1.1. Components
  • 18.1.2. Maintenance
  • 18.1.2.1. Fixing point
  • 18.1.2.2. Lubrication
  • 18.2. Fork carriage 7420
  • 18.2.1. Maintenance
  • 18.3. Main lift chain system 7120
  • 18.3.1. Checking the chain setting
  • 18.3.2. Checking the chain
  • 18.3.2.1. Surface rust
  • 18.3.2.2. Rusty links
  • 18.3.2.3. Stiff links
  • 18.3.2.4. Bolt rotation
  • 18.3.2.5. Loose bolts
  • 18.3.2.6. Outline wear
  • 18.3.2.7. Stretching
  • 18.3.2.8. Damaged plates
  • 18.3.2.9. Damaged bolts
  • 18.3.2.10. Dirty chain
  • 18.3.3. Cleaning
  • 18.3.4. Lubrication
  • 18.3.5. Adjustment
  • 18.4. Replacing the fork carriage
  • 18.5. Replacement of the mast
  • 18.6. Adjusting the mast
  • 19. Accessories
  • 19.1. Spider expansion unit
  • 19.2. TLS – Truck log system
  • 19.3. ID unit
  • 19.4. Built-in battery charger
  • 19.4.1. Technical data
  • 19.4.2. Charging the battery
  • 19.4.2.1. Main charging
  • 19.4.2.2. Equalising charging
  • 19.4.2.3. Charging completed
  • 20. Attachments
  • 20.1. General
  • 21. Technical data
  • 21.1. S210, S212, S214
  • 21.2. S212L, S214L, S220D
  • 21.3. S212S
  • 21.4. Overflow pressure for mast
  • 22. General tightening torques
  • 22.1. General
  • 22.2. Galvanised, non-oiled screws
  • 22.3. Untreated, oiled bolts
  • 23. Tools
  • 23.1. MQS contacts
  • 23.2. AMP connectors
  • 23.2.1. AMP connectors, Multilock series 040
  • 23.3. Molex connectors
  • 23.4. Grease guns
  • 23.5. Other tools
  • 24. Oil and grease specification
  • 25. Electrical components and wiring diagram
  • 25.1. Electric components
  • 25.2. Wiring diagram
  • 25.2.1. List of symbols
  • 25.2.2. General wiring diagram
  • 25.2.3. Wiring diagram
  • 26. Hydraulics chart
  • 27. Instructions for disposal
  • 27.1. General
  • 27.2. Marking of plastics
  • 27.2.1. General marking of products and packaging
  • 27.2.2. Marking according to standard
  • 27.2.2.1. Abbreviations
  • 27.2.2.2. Marking examples
  • 27.3. Pressure vessels
  • 27.3.1. Gas struts
  • 27.4. Sorting categories
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