Caterpillar SU488D-XP Scoop Operation And Maintenance Manual A6474X373

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Caterpillar SU488D-XP Scoop Operation And Maintenance Manual A6474X373

$20.00

Type Of Manual: Operation And Maintenance Manual
Manual ID: A6474X373
Number of Pages: 310
Size: 30.6MB
Format: PDF

Category: Caterpillar Operator Manual PDF

Model List:
- SU488D-XP Scoop

1. 1. About this manual
2. About this manual…………………………………………………………. 1.3
3. Before starting to work ………………………………………………… 1.3
4. Who is this operating manual intended for?……………………. 1.3
5. What is the purpose of this operating manual?……………….. 1.4
6. Characters and symbols ……………………………………………… 1.5
7. 2. Your safety
8. Your safety……………………………………………………………………. 2.3
9. Personnel ………………………………………………………………….. 2.4
10. Operation………………………………………………………………. 2.4
11. Installation and repair……………………………………………… 2.4
12. Operating conditions …………………………………………………… 2.5
13. Intended use………………………………………………………….. 2.5
14. Unauthorized use …………………………………………………… 2.5
15. Safety instructions………………………………………………………. 2.7
16. General rules…………………………………………………………. 2.7
17. Storage and transport……………………………………………… 2.8
18. Pre-start inspection ………………………………………………… 2.8
19. Installation and start-up…………………………………………… 2.9
20. Operation………………………………………………………………. 2.9
21. Stopping ……………………………………………………………… 2.10
22. Maintenance and repair…………………………………………. 2.10
23. Diesel emissions ………………………………………………….. 2.11
24. Handling of hydraulic fluids ……………………………………. 2.13
25. 3. Storage and transport
26. Storage and transport……………………………………………………. 3.3
27. Storage……………………………………………………………………… 3.3
28. Storage of the machine and spare parts……………………. 3.3
29. Transport…………………………………………………………………… 3.4
30. Before transport……………………………………………………… 3.5
31. 4. Installation
32. Installation ……………………………………………………………………. 4.3
33. Points to observe prior to installation …………………………….. 4.3
34. Who is allowed to carry out installation? ……………………. 4.3
35. Which tools are required for installation?…………………… 4.3
36. Notes on installation……………………………………………….. 4.4
37. Pre-installation check list…………………………………………. 4.5
38. Safety features ………………………………………………………. 4.6
39. 5. Operation
40. Pre-operation suggestions ………………………………………………..5.3
41. Operation………………………………………………………………………..5.4
42. How to operate the scoop …………………………………………….5.4
43. Who is allowed to operate the scoop …………………………5.4
44. When can operation be started? ……………………………….5.4
45. Controls and indicators…………………………………………………5.5
46. Operator’s compartment – left and center……………………5.5
47. Operator’s compartment – right………………………………….5.6
48. Engine monitoring system …………………………………………….5.21
49. Hazard zone ……………………………………………………………….5.29
50. Starting procedure……………………………………………………….5.30
51. Shutdown procedure ……………………………………………………5.31
52. Towing a disabled machine…………………………………………..5.33
53. Instructions on the maintenance ……………………………………5.35
54. Important notes……………………………………………………….5.35
55. Before maintenance ………………………………………………..5.35
56. Critical torque values ……………………………………………….5.37
57. Lubricants, fluids and capacities………………………………..5.37
58. Specific lubrication and maintenance schedule …………..5.38
59. Specific lubrication and maintenance procedure………………5.42
60. Pre-shift …………………………………………………………………5.42
61. Every third shift……………………………………………………….5.45
62. Weekly…………………………………………………………………..5.51
63. Every three months …………………………………………………5.58
64. First 50 hours of service …………………………………………..5.62
65. Every 100 hours ……………………………………………………..5.63
66. Every 500 hours ……………………………………………………..5.64
67. Every 1000 hours ……………………………………………………5.68
68. Every six months …………………………………………………….5.69
69. Servicing heavy duty air filter elements…………………………..5.70
70. Diesel emissions maintenance (general information) ……………5.74
71. Replacement of wear parts ……………………………………………….5.141
72. Tire/Wheel installation ……………………………………………..5.141
73. Axles ……………………………………………………………………..5.145
74. Drive shaft………………………………………………………………5.148
75. Accumulator operation and precharging …………………….5.149
76. Ejector blade and cylinder ………………………………………..5.151
77. Canopy/Cab……………………………………………………………5.153
78. Steering cylinder……………………………………………………..5.154
79. Tilt cylinder……………………………………………………………..5.157
80. Lift cylinder……………………………………………………………..5.158
81. Brake bleeding procedure ………………………………………..5.160
82. Instructions on the adjustment procedures ………………………….5.161
83. Main relief – primary (main implement) pump section …..5.161
84. Main relief – auxiliary pump section ……………………………5.162
85. Unloading valve ………………………………………………………5.163
86. Relief valve – brake cooling manifold………………………….5.164
87. Pressure reducing valve – HRC pilot control circuit………5.165
88. MSHA documentation……………………………………………………….. 5.167
89. Factory inspection form……………………………………………….. 5.167
90. General arrangement ………………………………………………….. 5.170
91. Fuel system ……………………………………………………………….. 5.171
92. Hydraulic system………………………………………………………… 5.172
93. Safety/shutdown system ……………………………………………… 5.174
94. Pneumatic circuit………………………………………………………… 5.176
95. Operator’s compartment ……………………………………………… 5.177
96. Approval tag ………………………………………………………………. 5.178
97. Machine checklist……………………………………………………….. 5.179
98. Power system checklist……………………………………………….. 5.187
99. Electrical assembly……………………………………………………… 5.207
100. Electrical checklist………………………………………………………. 5.208
101. Troubleshooting procedures………………………………………………. 5.209
102. Hydraulic system (general) ………………………………………….. 5.210
103. Brakes ………………………………………………………………………. 5.213
104. Hydraulic cylinders ……………………………………………………… 5.214
105. Hydraulic pump ………………………………………………………….. 5.216
106. Valves……………………………………………………………………….. 5.218
107. Engine ………………………………………………………………………. 5.219
108. Converter…………………………………………………………………… 5.229
109. Transmission……………………………………………………………… 5.231
110. Fuel injector……………………………………………………………….. 5.232
111. Compressor……………………………………………………………….. 5.232
112. Leaking intake system…………………………………………………. 5.234
113. Air intake system restriction and fuel flow………………………. 5.234
114. Catalyst failure……………………………………………………………. 5.234
115. Exhaust particulate filter failure…………………………………….. 5.235
116. Engine monitoring system……………………………………………. 5.236
117. 6. Technical data
118. Technical data………………………………………………………………… 6.3
119. Components of the SU488D-XP …………………………………… 6.3
120. Technical data……………………………………………………………. 6.3
121. Tightening torques………………………………………………………. 6.5
122. Permissible data……………………………………………………….. 6.11
123. Lubrication fluids and greases ……………………………….. 6.11
124. 7. For your information
125. For your information……………………………………………………… 7.3
126. Our service ………………………………………………………………… 7.3
127. Service address……………………………………………………… 7.3
128. Rebuild facility address …………………………………………… 7.4

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