Cub Cadet 1340, 1535, 1541 and 1782 Service Manual

1 GENERAL INFORMATION AND SAFETY PRECAUTIONS ……………………………………………………… 1-1
1-1 . Safety Precautions……………………………………………………………………………………………………… 1-1
1-2. General …………………………………………………………………………………………………………………. 1-1
1-3. Reference Data ……………………………………………………………………………………………………… 1-1
1-4. Facilities ……………………………………………………………………………………………………………….. 1-1
1-5. Support Items ………………………………………………………………………………………………………… 1-1
1-6. Special Service Information ………………………………………………………………………………….. 1-2
2 DEALER PREPARATION ……………………………………………………………………………………….. 2-1
2-1. General …………………………………………………………………………………………………………………. 2-1
2-2. Battery Activation …………………………………………………………………………………………………… 2-1
2-3. Steering Wheel Installation ………………………………………………………………………………………. 2-2
2-4. Service Checklist … … …. ……… …. ….. .. .. …………. … …. ….. …. …. … .. .. …. ……. ……….. ……. …. ………. 2-2
3 PREVENTIVE MAINTENANCE …………………………………………………………………………………………….. 3-1
3-1 . General …………………………………………………………………………………………………………………. 3-1
4 TROUBLESHOOTING …………………………………………………………………………………………………………. 4-1
4-1. General …………………………………………………………………………………………………………………. 4-1
4-2. Electrical Troubleshooting ……………………………………………………………………………………….4-2
4-3. Power Steering Troubleshooting ………………………………………………………………………………. 4-2
4-4. Disassembly and Inspection ……………………………………………………………………………………. 4-8
4-5. Assembly ………………………………………………………………………………………………………………. 4-22
5 CORRECTIVE MAINTENANCE ……………………………………………………………………………………………. 5-1
General ………………………………………………………………………………………………………………… 5-1
Configuration changes ……………………………………………………………………………………………. 5-1
Major Components …………………………………………………………………………………………………. 5-1
Section Use …………………………………………………………………………………………………………… 5-3
Hood, Grille and Side Panels (Models 1340, 1535, 1541, 1860, 1862, 1882 and 2082) …… 5-5
Hood, Grille and Side Panels (Models 1782 and 2182) ……………………………………………….. 5-6
Radiator Removal (Models 1782 and 2182) ………………………………………………………………. 5-9
Radiator Removal (Model 2182 Tractor Serial Number 816,536 and above) ………………….. 5-10
Battery and Electrical Components (Model 1340) ……………………………………………………….. 5-10B
Battery and Electrical Components (Models 1535, 1541, 1860, 1862, 1882 and 2082) ……. 5-12
Battery and Electrical Components (Model 1782) …. .. .. .. ……….. …. ………………… ……… ……. … 5-14
Battery and Electrical Components (Model 2182) ……………………………………………………….. 5-16
Battery Tray and Heat Baffle (Model 1340) ………………………………………………………………… 5-19
Battery Tray and Air Baffles (Models 1535, 1541, 1860, 1862, 1882 and 2082) ……………… 5-20
Battery Tray and Heat Baffle (Model 1882 [Tractor Serial Number 811,672 and …………….. 5-21
above] and Model 2082 [Tractor Serial Number 811,672 and above])
Battery Tray and Heat Baffle (Model 1541 [Tractor Serial Number 811,672 and above]) …. 5-21B
Electrical System (Models 1340, 1541, 1860, 1862, 1882 and 2082) …………………………….. 5-21 C
Electrical System (Model 1535) ……………………………………………………………………………….. 5-23