BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040

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BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040

$30.00

Type Of Manual: Service Manual
Manual ID: 147637-040
: Service Manual PDF
Number of Pages: 204
Size: 12.3MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- PPT1400, PPT1600, PPT2000, PPL2000

1. Return To Homepage
2. Contents Master Service Manual (MSM)
2.1. Valid from serial number
2.2. Serial No
2.3. Document list
2.3.1. Section
2.3.2. Document
3. Introduction to BTs Service Manual
4. Contents, M
4.1. Truck information
5. Operators manual
5.1. Valid from serial number
5.2. Serial No
5.3. General
5.3.1. Issued operators manuals
6. General product information
6.1. Valid from serial number
6.1.1. Serial No
6.2. Presentation of the truck
6.2.1. Intended application of the truck
6.2.2. Forbidden application of the truck
6.3. Truck data
6.3.1. Truck type
6.3.2. PPT 1400MX
6.3.3. PPT 1400C
6.3.4. PPT 1600MX
6.3.5. PPT 2000MX
6.4. Truck dimensions
6.4.1. PPT 1400, 1600 2000MX
6.4.2. PPT 1400C
6.4.3. PPT 1400MX
6.4.4. PPT 1600MX
6.4.5. PPT 2000MX
6.5. Identification plate
6.6. Modification plate
6.7. Main components
6.7.1. Tiller arm The truck is manoeuvred by the driver while walking. 208 degree steering area. The…
6.7.2. Covers Removable which provides good accessibility when servicing.
6.7.3. Emergency disconnector and battery connector The battery is charged via the permanently fitte…
6.7.4. Hydraulic unit Pump motor and pump are integrated in a compact unit.
6.7.5. Drive unit with brake Fixed drive unit with spring-loaded mechanical brake, travel motor, gea…
6.7.6. Serial number The serial number plate fitted to the chassis.
6.7.7. Support castor wheels Two support castor wheels to ensure stability.
6.7.8. Electric panel Removable, which provides good access when servicing. 24 volt electrical suppl…
6.7.9. Fork carriage The forks are held horizontal by a link system. The fork carriage requires no l…
6.7.10. Battery 24 V with different Ah values.
6.7.11. Instrument Combined hour meter/battery controller or hour meter only.
6.7.12. Identification plate With model designation, serial number, year of manufacture, weight with…
6.8. Warning and information plates and symbols
6.8.1. Signal/Horn
6.8.2. Hydraulic control Lower
6.8.3. Hydraulic control Lift
6.8.4. Travel direction
6.8.5. Hydraulic oil filling
6.8.6. Serial number
6.8.7. Lifting points
6.8.8. Identification plate
6.8.9. Modification plate
6.8.10. Passengers prohibited
7. General product information
7.1. Valid from serial number
7.2. Presentation of the truck
7.3. Intended use of the truck
7.4. Forbidden use of the truck
7.5. Truck data
7.5.1. Truck type
7.5.2. PPL 2000MX
7.6. Truck dimensions
7.6.1. PPL 2000MX 240 Ah
7.6.2. PPL 2000MX 320 Ah
7.7. Type plate
7.8. Modification plate
7.8.1. Character
7.9. Main components
7.9.1. Tiller arm The truck is operated by the driver when walking. Steering range 208 degrees. The …
7.9.2. Hoods Easily removable, providing good accessibility when servicing.
7.9.3. Battery switch and Charging plug The battery is charged via the fixed charging plug.
7.9.4. Hydraulic unit Pump motor and pump are integrated into a compact unit.
7.9.5. Drive unit with brakes Fixed drive unit with spring loaded mechanical brakes, travel motor, d…
7.9.6. Machine number Punched plate on the chassis.
7.9.7. Support castor wheel 2 support castors to ensure stability.
7.9.8. Electrical panel Removable, providing good accessibility for servicing. 24volt electrical sy…
7.9.9. Fork carriage The forks are kept parallel by a link system. The fork carriage is lubrication …
7.9.10. Battery 24 V with different Ah-rates.
7.9.11. Instruments Combined running meter/battery guard or just a running meter.
7.9.12. Type plate Indicating the type designation, machine number, year of manufacture, weight with…
7.9.13. Platform Collapsible ride-on platform, which is automatically raised when it is not loaded.
7.10. Warning and information plates
7.10.1. Horn
7.10.2. Hydraulic control Lower
7.10.3. Hydraulic control Lift
7.10.4. Direction of travel
7.10.5. Hydraulic oil filling point
7.10.6. Machine number
7.10.7. Lifting points
7.10.8. Type plate
7.10.9. Modification plate
8. Technical data
8.1. Valid from serial number
8.2. Maskinnr
8.3. PPT 1400MX
8.4. PPT 1600MX
8.5. PPT 2000MX
8.5.1. Drive motor
8.5.2. Transmission/gear
8.5.3. Hydraulic unit
8.5.4. Batteries
8.5.5. All models
8.5.6. Driving speeds
8.5.7. Lifting/lowering time
8.5.8. Current consumption
9. Technical data
9.1. Valid from serial number
9.2. Serial No.
9.3. PPL 2000MX
9.3.1. Drive motor
9.3.2. Transmission/drive gear
9.3.3. Hydraulic unit
9.3.4. Batteries
9.3.5. Driving speeds
9.3.6. Lifting and lowering times
9.3.7. Power consumption
10. Ordering Spare Parts
11. Quality Parts
11.1. Valid from serial number
11.2. Serial No
11.3. Issued Quality Parts
11.3.1. Serial No
11.3.2. Order number
12. Recommended Spare Parts (RSP)
12.1. Valid from serial number
12.2. Serial No
12.3. Issued RSP
12.3.1. Version
12.3.2. Serial No
13. Contents, P
13.1. Preventive Maintenance
14. Introduction, maintenance
14.1. Safety regulations with maintenance work
14.1.1. WARNING
14.1.2. WARNING
14.1.3. WARNING
14.1.4. CAUTION
14.2. Cleaning and washing
14.2.1. External cleaning
14.2.2. Cleaning the motor compartment
14.2.3. Electrical components
14.3. Safe lifting
14.3.1. WARNING
15. Preventive maintenance
15.1. Valid from serial number
15.2. Maskinnr
15.3. Service schedule
15.3.1. Pos. n
15.3.2. Work to carry out
16. Preventive maintenance
16.1. Valid from serial number
16.2. Serial No.
16.3. Service schedule
16.3.1. Pos. No.
16.3.2. Work to carry out
17. Oil and grease specification
17.1. Valid from serial number
17.2. Serial No
17.3. Lubricant
17.4. Type of lubricant
17.5. Specification
17.6. To be used for
17.6.1. > -15 C
17.6.2. < -15o C
18. Oil and grease specification
18.1. Valid from serial number
18.2. Serial No.
18.3. Lubricant
18.4. Type of lubricant
18.5. Specification
18.5.1. > -15 C
18.5.2. < -15o C
19. Contents, S
19.1. Service instructions
20. Electric drive motor
20.1. Valid from serial number
20.2. Serial number
20.3. General
20.3.1. Mechanical construction
20.3.2. Special tools
20.4. Dismantling/Refitting
20.4.1. Dismantling the motor from the truck
20.4.2. Re-assembling
20.5. Service/Repairs
20.5.1. Cleaning
20.5.2. Dismantling the motor
20.5.3. Re-assembling the motor
20.5.4. Armature bearings
20.5.5. Carbon brushes and brush holder
20.5.6. Commutator
20.6. Storage/Transport
20.6.1. Storage
20.6.2. Grease specification
20.6.3. Component
21. Electric drive motor
21.1. Valid from serial number
21.2. Serial number
21.3. General
21.3.1. Mechanical construction
21.3.2. Special tools
21.4. Removal/Refitting
21.4.1. Removing the motor from the truck
21.4.2. Re-assembly
21.5. Service/Repairs
21.5.1. Cleaning
21.5.2. Dismantling the motor
21.5.3. Refitting of motor
21.5.4. Armature bearings
21.5.5. Carbon brushes and brush holder
21.5.6. Commutator
21.6. Storage/Transport
21.6.1. Storage
21.6.2. Grease specification
21.6.3. Component
22. Drive gear
22.1. Valid from serial number
22.1.1. Serial No
22.2. General technical description
22.2.1. Technical data
22.2.2. Gear components
22.2.3. Special tools
22.3. Removing the gear from the truck
22.4. Change of seal on the drive shaft
22.5. Reconditioning of the gear
23. Mechanical brakes
23.1. Valid from serial number
23.1.1. Serial No
23.2. General
23.2.1. Position
23.2.2. Description
23.3. Function
23.3.1. Releasing the brakes
23.3.2. Braking
23.4. Maintenance
23.4.1. Position
23.4.2. Adjustment measurement
24. Electrical System
24.1. Valid from serial number
24.1.1. Serial No
24.2. Electrical panel, components
24.3. List of symbols
24.3.1. Description
24.3.2. Function
24.3.3. Circuit diagram 1(3)
24.3.4. Circuit diagram 2(3)
24.3.5. Circuit diagram 3(3)
24.4. Description of function
24.4.1. General
24.4.2. Ignition lock S17 in the ON position
24.4.3. The operating arm in drive position, S10
24.4.4. Driving in the fork direction, 1st speed
24.4.5. Driving in the fork direction, 2nd speed
24.4.6. Driving in the fork direction, 3rd speed
24.4.7. Driving in the steering wheel direction, 1st speed
24.4.8. Driving in the steering wheel direction, 2nd speed
24.4.9. Driving in the steering wheel direction, 3rd speed
24.4.10. Reversing/ motor brake fork direction to steering wheel direction
24.4.11. Reversing/ motor brake steering wheel direction to fork direction
24.4.12. Safety reversing
24.4.13. Lifting of the forks
24.4.14. Driving in fork direction in 3rd speed and simultaneously lifting the forks
24.4.15. Driving in steering wheel direction in 3rd speed and simultaneously lifting the forks
24.4.16. Lowering the forks
24.4.17. Horn
24.4.18. Fault indication
25. Electrical System
25.1. Valid from serial number
25.1.1. Serial No
25.2. Electrical panel, components
25.2.1. List of symbols
25.2.2. Electrical diagram 1(3)
25.2.3. Electrical diagram 2(3)
25.2.4. Electrical diagram 3(3)
25.3. Description of function
25.3.1. General
25.3.2. Adjustable settings
25.3.3. Ignition lock S17 in the ON position
25.3.4. The operating arm in drive position, S10
25.3.5. Driving, fork direction
25.3.6. Driving, steer wheel direction
25.3.7. Reversing/motor brake fork direction to steer wheel direction
25.3.8. Reversing/motor brake steer wheel direction to fork direction
25.3.9. Switch for safety reversing
25.3.10. Lifting the forks
25.3.11. Driving and simultaneously lifting the forks
25.3.12. Lowering the forks
25.3.13. Horn
25.4. Electrical system
25.4.1. Valid from serial number
25.4.2. Electrical panel, components
25.4.3. Operating description
26. Battery controller/hourmeter
26.1. Valid from serial number
26.1.1. Serial No
26.2. General
26.3. Electrical
26.3.1. Voltage
26.4. Battery Controller
26.4.1. General
26.4.2. Reset
26.4.3. Keyswitch
26.4.4. Hourmeter
26.5. Trouble shooting
26.5.1. Battery Discharge Indicator
26.5.2. Hour meter
27. Transistor regulator
27.1. Valid from serial number
27.1.1. Serial No
27.2. Transistor controller, Curtis 1207
27.3. Motor circuit
27.3.1. Terminal
27.3.2. Connecting
27.4. Control circuit
27.4.1. Connecting
27.5. Technical specification
27.5.1. Parameter
27.5.2. STD setting
27.5.3. Description
27.6. Adjustment panel
27.6.1. Adjustable potentiometers
27.6.2. Connection of handheld terminal
27.6.3. Status LED
27.7. Maintenance
27.7.1. Safety
27.7.2. Cleaning
27.8. Diagnostics and troubleshooting
27.8.1. Led code
27.8.2. Terminal LCD Display
27.8.3. Explanation
27.8.4. Possible cause
28. Transistor regulator
28.1. Valid for serial number
28.2. Machine No.
28.3. General
28.3.1. Connections
28.4. Control circuits
28.4.1. Pin No.
28.4.2. Connection
28.5. Technical specification
28.5.1. Parameter (Terminal display)
28.5.2. STD value
28.5.3. Description
28.6. Adjustment panel
28.6.1. Adjustable potentiometers
28.6.2. Connection for the hand terminal
28.6.3. Status LED
28.7. Maintenance
28.7.1. Safety
28.7.2. Cleaning
28.8. Diagnosis and trouble shooting
28.8.1. LED code
28.8.2. Hand terminal LCD Display
28.8.3. Explanation
28.8.4. Possible cause
28.9. Curtis 1307 hand terminal
28.9.1. Function
28.10. Using the hand terminal
28.10.1. Test and adjust the parameters
28.10.2. Using the TEST mode
28.10.3. Use of diagnostic mode
29. Transistor regulator
29.1. Valid from serial number
29.2. Serial No.
29.3. General
29.3.1. Characteristics and functions
29.4. Connections
29.4.1. Connector
29.4.2. Connection
29.4.3. Control circuit connections
29.5. Technical specification
29.5.1. Parameter
29.5.2. Description
29.6. Parameters
29.6.1. Parameter (1307 display)
29.6.2. Std. value
29.6.3. Description
29.7. Diagnostics and trouble shooting
29.7.1. Trouble shooting
29.7.2. Error codes
29.7.3. Testing the error detection circuits
29.8. Maintenance

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