BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040
BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040 - Image 2
BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040 - Image 3
BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040 - Image 4
BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040 - Image 5

BT PPT1400, PPT1600, PPT2000, PPL2000 Service Manual 147637-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 147637-040
  • : Service Manual PDF
  • Number of Pages: 204
  • Size: 12.3MB
  • Format: PDF
Category:

Product details

  • Model List:

    • PPT1400, PPT1600, PPT2000, PPL2000
  • 1. Return To Homepage
  • 2. Contents Master Service Manual (MSM)
  • 2.1. Valid from serial number
  • 2.2. Serial No
  • 2.3. Document list
  • 2.3.1. Section
  • 2.3.2. Document
  • 3. Introduction to BTs Service Manual
  • 4. Contents, M
  • 4.1. Truck information
  • 5. Operators manual
  • 5.1. Valid from serial number
  • 5.2. Serial No
  • 5.3. General
  • 5.3.1. Issued operators manuals
  • 6. General product information
  • 6.1. Valid from serial number
  • 6.1.1. Serial No
  • 6.2. Presentation of the truck
  • 6.2.1. Intended application of the truck
  • 6.2.2. Forbidden application of the truck
  • 6.3. Truck data
  • 6.3.1. Truck type
  • 6.3.2. PPT 1400MX
  • 6.3.3. PPT 1400C
  • 6.3.4. PPT 1600MX
  • 6.3.5. PPT 2000MX
  • 6.4. Truck dimensions
  • 6.4.1. PPT 1400, 1600 2000MX
  • 6.4.2. PPT 1400C
  • 6.4.3. PPT 1400MX
  • 6.4.4. PPT 1600MX
  • 6.4.5. PPT 2000MX
  • 6.5. Identification plate
  • 6.6. Modification plate
  • 6.7. Main components
  • 6.7.1. Tiller arm The truck is manoeuvred by the driver while walking. 208 degree steering area. The…
  • 6.7.2. Covers Removable which provides good accessibility when servicing.
  • 6.7.3. Emergency disconnector and battery connector The battery is charged via the permanently fitte…
  • 6.7.4. Hydraulic unit Pump motor and pump are integrated in a compact unit.
  • 6.7.5. Drive unit with brake Fixed drive unit with spring-loaded mechanical brake, travel motor, gea…
  • 6.7.6. Serial number The serial number plate fitted to the chassis.
  • 6.7.7. Support castor wheels Two support castor wheels to ensure stability.
  • 6.7.8. Electric panel Removable, which provides good access when servicing. 24 volt electrical suppl…
  • 6.7.9. Fork carriage The forks are held horizontal by a link system. The fork carriage requires no l…
  • 6.7.10. Battery 24 V with different Ah values.
  • 6.7.11. Instrument Combined hour meter/battery controller or hour meter only.
  • 6.7.12. Identification plate With model designation, serial number, year of manufacture, weight with…
  • 6.8. Warning and information plates and symbols
  • 6.8.1. Signal/Horn
  • 6.8.2. Hydraulic control Lower
  • 6.8.3. Hydraulic control Lift
  • 6.8.4. Travel direction
  • 6.8.5. Hydraulic oil filling
  • 6.8.6. Serial number
  • 6.8.7. Lifting points
  • 6.8.8. Identification plate
  • 6.8.9. Modification plate
  • 6.8.10. Passengers prohibited
  • 7. General product information
  • 7.1. Valid from serial number
  • 7.2. Presentation of the truck
  • 7.3. Intended use of the truck
  • 7.4. Forbidden use of the truck
  • 7.5. Truck data
  • 7.5.1. Truck type
  • 7.5.2. PPL 2000MX
  • 7.6. Truck dimensions
  • 7.6.1. PPL 2000MX 240 Ah
  • 7.6.2. PPL 2000MX 320 Ah
  • 7.7. Type plate
  • 7.8. Modification plate
  • 7.8.1. Character
  • 7.9. Main components
  • 7.9.1. Tiller arm The truck is operated by the driver when walking. Steering range 208 degrees. The …
  • 7.9.2. Hoods Easily removable, providing good accessibility when servicing.
  • 7.9.3. Battery switch and Charging plug The battery is charged via the fixed charging plug.
  • 7.9.4. Hydraulic unit Pump motor and pump are integrated into a compact unit.
  • 7.9.5. Drive unit with brakes Fixed drive unit with spring loaded mechanical brakes, travel motor, d…
  • 7.9.6. Machine number Punched plate on the chassis.
  • 7.9.7. Support castor wheel 2 support castors to ensure stability.
  • 7.9.8. Electrical panel Removable, providing good accessibility for servicing. 24volt electrical sy…
  • 7.9.9. Fork carriage The forks are kept parallel by a link system. The fork carriage is lubrication …
  • 7.9.10. Battery 24 V with different Ah-rates.
  • 7.9.11. Instruments Combined running meter/battery guard or just a running meter.
  • 7.9.12. Type plate Indicating the type designation, machine number, year of manufacture, weight with…
  • 7.9.13. Platform Collapsible ride-on platform, which is automatically raised when it is not loaded.
  • 7.10. Warning and information plates
  • 7.10.1. Horn
  • 7.10.2. Hydraulic control Lower
  • 7.10.3. Hydraulic control Lift
  • 7.10.4. Direction of travel
  • 7.10.5. Hydraulic oil filling point
  • 7.10.6. Machine number
  • 7.10.7. Lifting points
  • 7.10.8. Type plate
  • 7.10.9. Modification plate
  • 8. Technical data
  • 8.1. Valid from serial number
  • 8.2. Maskinnr
  • 8.3. PPT 1400MX
  • 8.4. PPT 1600MX
  • 8.5. PPT 2000MX
  • 8.5.1. Drive motor
  • 8.5.2. Transmission/gear
  • 8.5.3. Hydraulic unit
  • 8.5.4. Batteries
  • 8.5.5. All models
  • 8.5.6. Driving speeds
  • 8.5.7. Lifting/lowering time
  • 8.5.8. Current consumption
  • 9. Technical data
  • 9.1. Valid from serial number
  • 9.2. Serial No.
  • 9.3. PPL 2000MX
  • 9.3.1. Drive motor
  • 9.3.2. Transmission/drive gear
  • 9.3.3. Hydraulic unit
  • 9.3.4. Batteries
  • 9.3.5. Driving speeds
  • 9.3.6. Lifting and lowering times
  • 9.3.7. Power consumption
  • 10. Ordering Spare Parts
  • 11. Quality Parts
  • 11.1. Valid from serial number
  • 11.2. Serial No
  • 11.3. Issued Quality Parts
  • 11.3.1. Serial No
  • 11.3.2. Order number
  • 12. Recommended Spare Parts (RSP)
  • 12.1. Valid from serial number
  • 12.2. Serial No
  • 12.3. Issued RSP
  • 12.3.1. Version
  • 12.3.2. Serial No
  • 13. Contents, P
  • 13.1. Preventive Maintenance
  • 14. Introduction, maintenance
  • 14.1. Safety regulations with maintenance work
  • 14.1.1. WARNING
  • 14.1.2. WARNING
  • 14.1.3. WARNING
  • 14.1.4. CAUTION
  • 14.2. Cleaning and washing
  • 14.2.1. External cleaning
  • 14.2.2. Cleaning the motor compartment
  • 14.2.3. Electrical components
  • 14.3. Safe lifting
  • 14.3.1. WARNING
  • 15. Preventive maintenance
  • 15.1. Valid from serial number
  • 15.2. Maskinnr
  • 15.3. Service schedule
  • 15.3.1. Pos. n
  • 15.3.2. Work to carry out
  • 16. Preventive maintenance
  • 16.1. Valid from serial number
  • 16.2. Serial No.
  • 16.3. Service schedule
  • 16.3.1. Pos. No.
  • 16.3.2. Work to carry out
  • 17. Oil and grease specification
  • 17.1. Valid from serial number
  • 17.2. Serial No
  • 17.3. Lubricant
  • 17.4. Type of lubricant
  • 17.5. Specification
  • 17.6. To be used for
  • 17.6.1. > -15 C
  • 17.6.2. < -15o C
  • 18. Oil and grease specification
  • 18.1. Valid from serial number
  • 18.2. Serial No.
  • 18.3. Lubricant
  • 18.4. Type of lubricant
  • 18.5. Specification
  • 18.5.1. > -15 C
  • 18.5.2. < -15o C
  • 19. Contents, S
  • 19.1. Service instructions
  • 20. Electric drive motor
  • 20.1. Valid from serial number
  • 20.2. Serial number
  • 20.3. General
  • 20.3.1. Mechanical construction
  • 20.3.2. Special tools
  • 20.4. Dismantling/Refitting
  • 20.4.1. Dismantling the motor from the truck
  • 20.4.2. Re-assembling
  • 20.5. Service/Repairs
  • 20.5.1. Cleaning
  • 20.5.2. Dismantling the motor
  • 20.5.3. Re-assembling the motor
  • 20.5.4. Armature bearings
  • 20.5.5. Carbon brushes and brush holder
  • 20.5.6. Commutator
  • 20.6. Storage/Transport
  • 20.6.1. Storage
  • 20.6.2. Grease specification
  • 20.6.3. Component
  • 21. Electric drive motor
  • 21.1. Valid from serial number
  • 21.2. Serial number
  • 21.3. General
  • 21.3.1. Mechanical construction
  • 21.3.2. Special tools
  • 21.4. Removal/Refitting
  • 21.4.1. Removing the motor from the truck
  • 21.4.2. Re-assembly
  • 21.5. Service/Repairs
  • 21.5.1. Cleaning
  • 21.5.2. Dismantling the motor
  • 21.5.3. Refitting of motor
  • 21.5.4. Armature bearings
  • 21.5.5. Carbon brushes and brush holder
  • 21.5.6. Commutator
  • 21.6. Storage/Transport
  • 21.6.1. Storage
  • 21.6.2. Grease specification
  • 21.6.3. Component
  • 22. Drive gear
  • 22.1. Valid from serial number
  • 22.1.1. Serial No
  • 22.2. General technical description
  • 22.2.1. Technical data
  • 22.2.2. Gear components
  • 22.2.3. Special tools
  • 22.3. Removing the gear from the truck
  • 22.4. Change of seal on the drive shaft
  • 22.5. Reconditioning of the gear
  • 23. Mechanical brakes
  • 23.1. Valid from serial number
  • 23.1.1. Serial No
  • 23.2. General
  • 23.2.1. Position
  • 23.2.2. Description
  • 23.3. Function
  • 23.3.1. Releasing the brakes
  • 23.3.2. Braking
  • 23.4. Maintenance
  • 23.4.1. Position
  • 23.4.2. Adjustment measurement
  • 24. Electrical System
  • 24.1. Valid from serial number
  • 24.1.1. Serial No
  • 24.2. Electrical panel, components
  • 24.3. List of symbols
  • 24.3.1. Description
  • 24.3.2. Function
  • 24.3.3. Circuit diagram 1(3)
  • 24.3.4. Circuit diagram 2(3)
  • 24.3.5. Circuit diagram 3(3)
  • 24.4. Description of function
  • 24.4.1. General
  • 24.4.2. Ignition lock S17 in the ON position
  • 24.4.3. The operating arm in drive position, S10
  • 24.4.4. Driving in the fork direction, 1st speed
  • 24.4.5. Driving in the fork direction, 2nd speed
  • 24.4.6. Driving in the fork direction, 3rd speed
  • 24.4.7. Driving in the steering wheel direction, 1st speed
  • 24.4.8. Driving in the steering wheel direction, 2nd speed
  • 24.4.9. Driving in the steering wheel direction, 3rd speed
  • 24.4.10. Reversing/ motor brake fork direction to steering wheel direction
  • 24.4.11. Reversing/ motor brake steering wheel direction to fork direction
  • 24.4.12. Safety reversing
  • 24.4.13. Lifting of the forks
  • 24.4.14. Driving in fork direction in 3rd speed and simultaneously lifting the forks
  • 24.4.15. Driving in steering wheel direction in 3rd speed and simultaneously lifting the forks
  • 24.4.16. Lowering the forks
  • 24.4.17. Horn
  • 24.4.18. Fault indication
  • 25. Electrical System
  • 25.1. Valid from serial number
  • 25.1.1. Serial No
  • 25.2. Electrical panel, components
  • 25.2.1. List of symbols
  • 25.2.2. Electrical diagram 1(3)
  • 25.2.3. Electrical diagram 2(3)
  • 25.2.4. Electrical diagram 3(3)
  • 25.3. Description of function
  • 25.3.1. General
  • 25.3.2. Adjustable settings
  • 25.3.3. Ignition lock S17 in the ON position
  • 25.3.4. The operating arm in drive position, S10
  • 25.3.5. Driving, fork direction
  • 25.3.6. Driving, steer wheel direction
  • 25.3.7. Reversing/motor brake fork direction to steer wheel direction
  • 25.3.8. Reversing/motor brake steer wheel direction to fork direction
  • 25.3.9. Switch for safety reversing
  • 25.3.10. Lifting the forks
  • 25.3.11. Driving and simultaneously lifting the forks
  • 25.3.12. Lowering the forks
  • 25.3.13. Horn
  • 25.4. Electrical system
  • 25.4.1. Valid from serial number
  • 25.4.2. Electrical panel, components
  • 25.4.3. Operating description
  • 26. Battery controller/hourmeter
  • 26.1. Valid from serial number
  • 26.1.1. Serial No
  • 26.2. General
  • 26.3. Electrical
  • 26.3.1. Voltage
  • 26.4. Battery Controller
  • 26.4.1. General
  • 26.4.2. Reset
  • 26.4.3. Keyswitch
  • 26.4.4. Hourmeter
  • 26.5. Trouble shooting
  • 26.5.1. Battery Discharge Indicator
  • 26.5.2. Hour meter
  • 27. Transistor regulator
  • 27.1. Valid from serial number
  • 27.1.1. Serial No
  • 27.2. Transistor controller, Curtis 1207
  • 27.3. Motor circuit
  • 27.3.1. Terminal
  • 27.3.2. Connecting
  • 27.4. Control circuit
  • 27.4.1. Connecting
  • 27.5. Technical specification
  • 27.5.1. Parameter
  • 27.5.2. STD setting
  • 27.5.3. Description
  • 27.6. Adjustment panel
  • 27.6.1. Adjustable potentiometers
  • 27.6.2. Connection of handheld terminal
  • 27.6.3. Status LED
  • 27.7. Maintenance
  • 27.7.1. Safety
  • 27.7.2. Cleaning
  • 27.8. Diagnostics and troubleshooting
  • 27.8.1. Led code
  • 27.8.2. Terminal LCD Display
  • 27.8.3. Explanation
  • 27.8.4. Possible cause
  • 28. Transistor regulator
  • 28.1. Valid for serial number
  • 28.2. Machine No.
  • 28.3. General
  • 28.3.1. Connections
  • 28.4. Control circuits
  • 28.4.1. Pin No.
  • 28.4.2. Connection
  • 28.5. Technical specification
  • 28.5.1. Parameter (Terminal display)
  • 28.5.2. STD value
  • 28.5.3. Description
  • 28.6. Adjustment panel
  • 28.6.1. Adjustable potentiometers
  • 28.6.2. Connection for the hand terminal
  • 28.6.3. Status LED
  • 28.7. Maintenance
  • 28.7.1. Safety
  • 28.7.2. Cleaning
  • 28.8. Diagnosis and trouble shooting
  • 28.8.1. LED code
  • 28.8.2. Hand terminal LCD Display
  • 28.8.3. Explanation
  • 28.8.4. Possible cause
  • 28.9. Curtis 1307 hand terminal
  • 28.9.1. Function
  • 28.10. Using the hand terminal
  • 28.10.1. Test and adjust the parameters
  • 28.10.2. Using the TEST mode
  • 28.10.3. Use of diagnostic mode
  • 29. Transistor regulator
  • 29.1. Valid from serial number
  • 29.2. Serial No.
  • 29.3. General
  • 29.3.1. Characteristics and functions
  • 29.4. Connections
  • 29.4.1. Connector
  • 29.4.2. Connection
  • 29.4.3. Control circuit connections
  • 29.5. Technical specification
  • 29.5.1. Parameter
  • 29.5.2. Description
  • 29.6. Parameters
  • 29.6.1. Parameter (1307 display)
  • 29.6.2. Std. value
  • 29.6.3. Description
  • 29.7. Diagnostics and trouble shooting
  • 29.7.1. Trouble shooting
  • 29.7.2. Error codes
  • 29.7.3. Testing the error detection circuits
  • 29.8. Maintenance
Rate this product

Related products