BT SWE100, SWE120, SWE120S Service Manual 220813-040
BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 2
BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 3
BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 4
BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 5

BT SWE100, SWE120, SWE120S Service Manual 220813-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 220813-040
  • : Service Manual PDF
  • Number of Pages: 182
  • Size: 6.9MB
  • Format: PDF
Category:

Product details

  • Model List:

    • SWE100, SWE120, SWE120S
  • 1. Return To HomePage
  • 2. Table of contents
  • 3. General product information – M2
  • 3.1. Intended application of the truck
  • 3.2. Prohibited application of the truck
  • 3.3. Truck data
  • 3.4. Truck dimensions
  • 3.5. Identification plate
  • 3.6. Capacity plate
  • 3.7. Modification plate
  • 3.8. Main components
  • 3.9. Warning and information plates and symbols
  • 4. Technical data – M4
  • 5. Introduction Maintenance – P1
  • 5.1. Safety regulations with maintenance work
  • 5.2. Cleaning and washing
  • 5.2.1. External cleaning
  • 5.2.2. Cleaning the motor compartment
  • 5.2.3. Electrical components
  • 5.3. Safe lifting
  • 6. Preventive maintenance – P2
  • 6.1. Maintenance schedule
  • 6.2. Lubrication schedule
  • 7. Oil and grease specification – P3
  • 8. Tools – P4
  • 8.1. Super Seal connectors
  • 8.2. AMP connectors
  • 8.2.1. AMP Connectors, 040 series
  • 8.3. Molex connectors
  • 8.4. Grease guns
  • 8.5. Other tools
  • 9. Support arm chassis – 0350
  • 9.1. General
  • 9.2. Main components
  • 9.3. Maintenance
  • 9.4. Adjustment of the support arm width
  • 9.5. Exchange of support arms
  • 10. Electric drive motor – 1760
  • 10.1. Component parts
  • 10.1.1. Dismantling of motor from truck
  • 10.1.2. Assembling
  • 10.2. Service/Repairs
  • 10.2.1. Dismantling of motor
  • 10.2.2. Assembling of motor
  • 10.2.3. Cleaning
  • 10.3. Technical data
  • 11. Drive unit/gear – 2550
  • 11.1. Component parts
  • 11.1.1. Technical data
  • 11.2. Leakage from top cover
  • 11.3. Changing of the drive shafts sealing ring
  • 11.3.1. Dismantling
  • 11.3.2. Assembling
  • 12. Electro magnetic brake – 3370
  • 12.1. Main components
  • 12.1.1. Serial number 570989-
  • 12.2. Maintenance
  • 12.2.1. Exchange of brake disc
  • 13. Steering – 4000
  • 13.1. Component parts, tiller arm
  • 13.2. Adjustments
  • 13.2.1. Adjusting of brake microswitch
  • 13.3. Tiller arm handle
  • 13.3.1. Dismantling/Assembling
  • 13.3.1.1. Changing of signal button/switch (9, 10)
  • 13.3.1.2. Changing of lift/lowering button (13)
  • 13.3.1.3. Changing of pushbutton (16)
  • 14. Electrical systems
  • 14.1. General
  • 14.1.1. Part numbers
  • 14.2. Electrical parts
  • 14.2.1. Component placement
  • 14.2.2. Component list
  • 14.3. Electrical wiring diagram
  • 14.3.1. Symbol list
  • 14.3.2. Overview
  • 14.3.3. Detailed wiring diagram
  • 14.4. Functional description
  • 14.4.1. Starting the truck
  • 14.4.2. Driving
  • 14.4.3. Neutral speed reduction
  • 14.4.4. Neutral speed reduction on slopes
  • 14.4.5. Braking
  • 14.4.6. Lifting the forks
  • 14.4.7. Lowering the forks
  • 14.4.8. Horn
  • 14.4.9. Hour meter
  • 14.4.10. Transistor regulator
  • 14.4.11. Spider expansion unit (SEU) (option)
  • 14.4.12. TLS – Truck log system (optional)
  • 14.4.12.1. General
  • 14.4.12.2. Registration
  • 14.4.12.3. Logging in/out SD16
  • 14.4.12.4. Logging in/out S16
  • 14.4.12.5. Collision sensor
  • 14.4.12.6. Settings
  • 14.4.13. ID unit (optional)
  • 14.4.13.1. General
  • 14.4.13.2. Installation
  • 14.4.13.3. Settings
  • 14.5. Parameters
  • 14.5.1. General
  • 14.5.2. Viewing parameters – without the CAN service key
  • 14.5.3. Adjusting operator parameters – without the CAN service key
  • 14.5.4. Viewing changing parameters – CAN service key connected
  • 14.5.4.1. Changing a parameter
  • 14.5.5. Operator parameters
  • 14.5.6. Parameter description
  • 14.5.6.1. Parameter 1
  • 14.5.6.2. Parameter 2
  • 14.5.6.3. Parameter 3
  • 14.5.6.4. Parameter 4
  • 14.5.6.5. Parameter 5
  • 14.5.7. Service parameters
  • 14.5.8. Parameter description
  • 14.5.8.1. Parameter 10
  • 14.5.8.2. Parameter 14
  • 14.5.8.3. 15 – Non-configurable options
  • 14.5.8.4. Setting Non-configurable options
  • 14.5.8.5. 16 – Configurable option 1
  • 14.5.8.6. 17 – Configurable option 2
  • 14.5.8.7. 18 – Configurable option 3
  • 14.5.8.8. 19 – Configurable option 4
  • 14.5.8.9. Parameter 20
  • 14.5.8.10. Parameter 21
  • 14.5.8.11. Recommendation on parameter setting for freely ventilated batteries
  • 14.5.8.12. Instructions for verifying parameter setting
  • 14.5.8.13. Recommendation on parameter setting for valve- controlled batteries (VRLA)
  • 14.5.8.14. Instructions for verifying parameter setting
  • 14.5.8.15. Parameter 22
  • 14.5.8.16. Parameter 25
  • 14.5.8.17. Parameter 28
  • 14.5.8.18. Parameter 39
  • 14.5.8.19. Log-in method operator parameter access
  • 14.5.8.20. Expanded keypad – General
  • 14.5.8.21. Expanded keypad – Programming
  • 14.5.9. Configurable Option Parameters
  • 14.5.9.1. General
  • 14.5.9.2. Summary of base options
  • 14.5.9.3. Convention for configurable options
  • 14.5.9.4. Detailed option parameter tables
  • 14.6. Diagnostic and troubleshooting
  • 14.6.1. General
  • 14.6.2. Error code history
  • 14.6.3. Fault codes
  • 14.6.4. Transistor regulator errors
  • 14.6.4.1. Resetting errors
  • 14.6.5. Built-in Test Function
  • 14.6.5.1. Digital inputs/outputs test mode
  • 14.6.5.2. Inputs check
  • 14.6.5.3. Outputs check
  • 14.6.5.4. Option buttons check
  • 14.6.5.5. Display test mode
  • 14.7. Technical specifications – Curtis 1243
  • 15. Hydraulic system – 6000
  • 15.1. General
  • 15.2. Hydraulic diagram and components
  • 15.2.1. Main components
  • 15.2.2. Description
  • 15.2.2.1. Lowering
  • 15.2.2.2. Operating pressure
  • 15.2.2.3. Relief valve
  • 15.2.2.4. Pressure switch
  • 16. Lifting Mast – 7000
  • 16.1. Grease the beam flanges and beam ribs
  • 16.2. Main lift chain system
  • 16.2.1. General
  • 16.2.2. Checking the chain setting
  • 16.2.3. Chain inspection
  • 16.2.4. Noise
  • 16.2.5. Surface rust
  • 16.2.6. Rusty links
  • 16.2.7. Stiff links
  • 16.2.8. Bolt rotation
  • 16.2.9. Loose bolts
  • 16.2.10. Outline wear
  • 16.2.11. Stretching
  • 16.2.12. Damage
  • 16.2.13. Damaged discs
  • 16.2.14. Damaged bolts
  • 16.2.15. Dirty chain
  • 16.3. Cleaning
  • 16.4. Lubrication
  • 17. Battery charger (built-in) – 8340
  • 17.1. General
  • 17.2. Technical data – charger
  • 17.3. Charging
  • 17.3.1. Machine numbers 723984-936512
  • 17.3.2. Machine numbers 936513-
  • 17.4. Troubleshooting and service
  • 17.5. Setting the charger (applies to machine numbers 723984-936512)
  • 17.5.1. Freely ventilated batteries
  • 17.5.2. Valve-regulated batteries
  • 17.5.3. Current levels at different charger settings (applies to machine numbers 936513-)
  • 17.5.3.1. Freely ventilated batteries
  • 17.5.3.2. Valve-regulated batteries (Evolution type)
  • 18. Control/computer equipment – 8700
  • 18.1. General
  • 18.2. Connection
  • 18.3. Layout
  • 18.3.1. Main program screen
  • 18.3.2. Nodes
  • 18.3.3. Icons
  • 18.3.4. Tool buttons and menu bar
  • 18.3.5. Information window
  • 18.3.6. Status bar
  • 18.4. Connection function
  • 18.5. Disconnection function
  • 18.6. Downloading program function
  • 18.6.1. Normal downloading (truck with key)
  • 18.6.2. Normal downloading (truck with keypad)
  • 18.6.3. Emergency downloading (truck with keypad)
  • 18.6.4. Downloading in old versions of logic card
  • 18.6.5. Emergency downloading (truck with keypad)
  • 18.7. Truck report function
  • 18.8. Parameters function
  • 18.9. Diagnostics function
  • 18.9.1. Representation of signal colours
  • 18.9.2. Tiller arm tab
  • 18.9.3. Drive Controller tab (transistor regulator – driving)
  • 18.9.4. Pump controller tab (transistor regulator – pump)
  • 18.9.5. EPS steering servo tab
  • 18.10. Other menu functions
  • 18.10.1. Save to file
  • 18.10.2. Download from file
  • 18.10.3. Reset CAN adapter
  • 18.10.4. Delete error code log
  • 18.10.5. Reset hour meter
  • 18.10.6. Read error code log
  • 18.10.7. Adjust date and time
  • 18.10.8. Adjusting the hour meter on older cards
  • 18.10.9. Help
  • 18.10.9.1. About the TruckCom application
  • 18.10.10. Exit
  • 18.11. Specifications
  • 18.12. Installation
  • 18.12.1. Installation on a PC with Windows 95/98
  • 18.12.2. Installation on a PC with Windows XP/ 2000
  • 18.12.2.1. Changes in Windows Control Panel
  • 18.12.3. Installation on a PC with Windows NT
  • 18.12.4. In case of communication problems with CAN
  • 18.12.5. To uninstall
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