BT LT 2200-6, LT 2200-8 Service Manual 173666-040
BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 2
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BT LT 2200-6, LT 2200-8 Service Manual 173666-040 - Image 5

BT LT 2200-6, LT 2200-8 Service Manual 173666-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 173666-040
  • : Service Manual PDF
  • Number of Pages: 190
  • Size: 11.6MB
  • Format: PDF
Category:

Product details

  • Model List:

    • LT 2200-6, LT 2200-8
  • 1. Introduction to BTs Service Manual
  • 2. Contents Master Service Manual (MSM)
  • 2.1. Valid from serial number
  • 2.2. Serial No
  • 2.3. Document list
  • 2.3.1. Section
  • 2.3.2. Document
  • 3. Contents, M
  • 3.1. Truck information
  • 4. Operators manual
  • 4.1. Valid from serial number
  • 4.2. Serial No
  • 4.3. General
  • 4.3.1. Issued operators manuals
  • 5. General product information
  • 5.1. Valid from serial number
  • 5.1.1. Serial No
  • 5.2. Presentation of the truck
  • 5.2.1. CAUTION
  • 5.2.2. Intended application of the truck
  • 5.2.3. Forbidden application of the truck
  • 5.3. Truck data
  • 5.3.1. Truck type
  • 5.3.2. LT 2200
  • 5.3.3. LT 2200-8
  • 5.4. Truck dimensions
  • 5.4.1. LT 2200-8
  • 5.4.2. LT 2200
  • 5.4.3. Measurement in mm
  • 5.4.4. Measurement in mm
  • 5.5. Identification plate CE
  • 5.6. Identification plate CE ASME
  • 5.7. Identification plate ASME
  • 5.8. Modification plate
  • 5.9. Main components
  • 5.9.1. Tiller arm The truck can be controlled by the operator standing on the rideon platform or wa…
  • 5.9.2. Identification plate With model designation, serial number, year of manufacture, weight witho…
  • 5.9.3. Protective gates A higher speed of 9,5 km/h is possible with the gates folded out, while the …
  • 5.9.4. Covers Easily opened and removable which allows good access when servicing.
  • 5.9.5. Drive unit with brake Suspended drive unit with two stage electromagnetic brake, drive motor,…
  • 5.9.6. Hydraulic unit Pump motor, pump, valves and oil tank integrated in a compact unit.
  • 5.9.7. Platform Folding rideon platform which automatically folds up when not loaded.
  • 5.9.8. Platform switch Switch for control of the speed range and brake function.
  • 5.9.9. Support castor wheels Two support castor wheels to ensure stability. Fitted with rubber guard…
  • 5.9.10. Electric panel Can be swung, which provides good access when servicing. 24 volt electrical s…
  • 5.9.11. Lift cylinders Located along the sides of the truck.
  • 5.9.12. Fork carriage The forks are held horizontal by a link system. The fork carriage requires no …
  • 5.9.13. Serial number Serial number plate fitted to the chassis. Partly hidden by the emergency disc…
  • 5.9.14. Emergency disconnector and battery connector The battery is charged via the permanently fitt…
  • 5.9.15. Battery 24 V with different Ah values. Stands on rollers to facilitate replacement.
  • 5.10. Warning and information plates and symbols
  • 5.10.1. Signal/Horn
  • 5.10.2. Hydraulic control Lower
  • 5.10.3. Hydraulic control Lift
  • 5.10.4. Travel direction
  • 5.10.5. Hydraulic oil filling
  • 5.10.6. Lifting points
  • 5.10.7. Serial number
  • 5.10.8. Identification plate
  • 5.10.9. Modification plate
  • 6. Technical data
  • 6.1. Valid from serial number
  • 6.1.1. Serial No
  • 6.2. LT 2200
  • 6.2.1. Drive motor
  • 6.2.2. Transmission/drive gear
  • 6.2.3. Hydraulic system
  • 6.2.4. Batteries
  • 6.2.5. Driving speed
  • 6.2.6. Lifting-/lowering speed
  • 6.2.7. Power consumption
  • 7. Ordering Spare Parts
  • 8. Quality Parts
  • 8.1. Valid from serial number
  • 8.2. Serial No
  • 8.3. Issued Quality Parts
  • 8.3.1. Serial No
  • 8.3.2. Order number
  • 9. Recommended Spare Parts (RSP)
  • 9.1. Valid from serial number
  • 9.2. Serial No
  • 9.3. Issued RSP
  • 9.3.1. Version
  • 9.3.2. Serial No
  • 10. Contents, P
  • 10.1. Preventive Maintenance
  • 11. Introduction, maintenance
  • 11.1. Safety regulations with maintenance work
  • 11.1.1. WARNING
  • 11.1.2. WARNING
  • 11.1.3. WARNING
  • 11.1.4. CAUTION
  • 11.2. Cleaning and washing
  • 11.2.1. External cleaning
  • 11.2.2. Cleaning the motor compartment
  • 11.2.3. Electrical components
  • 11.3. Safe lifting
  • 11.3.1. WARNING
  • 12. Preventive maintenance
  • 12.1. Valid from serial number
  • 12.1.1. Serial No
  • 12.2. Service schedule
  • 12.2.1. Pos. nr.
  • 12.2.2. Work to carry out
  • 12.3. Lubrication chart
  • 12.3.1. Service point
  • 12.3.2. Interval/Running hours
  • 12.3.3. Lubricant
  • 13. Oil and grease specification
  • 13.1. Valid from serial number
  • 13.1.1. Serial No
  • 13.2. Lubricant
  • 13.3. Specification
  • 13.4. Application area
  • 13.4.1. > – 15C
  • 13.4.2. < – 15C
  • 14. Contents, S
  • 14.1. Service instructions
  • 15. Electric drive motor
  • 15.1. Valid from serial number
  • 15.2. Serial number
  • 15.3. General
  • 15.3.1. Mechanical construction
  • 15.3.2. Special tools
  • 15.4. Removal/Refitting
  • 15.4.1. Removing the motor from the truck
  • 15.4.2. Re-assembly
  • 15.5. Service/Repairs
  • 15.5.1. Cleaning
  • 15.5.2. Removal of motor
  • 15.5.3. Refitting of motor
  • 15.5.4. Armature bearings
  • 15.5.5. Carbon brushes and brush holder
  • 15.5.6. Commutator
  • 15.6. Storage/Transport
  • 15.6.1. Storage
  • 15.6.2. Grease specification
  • 15.6.3. Component
  • 16. Mechanical drive gear unit
  • 16.1. Valid from serial number
  • 16.1.1. Serial No
  • 16.2. General technical description
  • 16.2.1. Technical data
  • 16.2.2. Gear components
  • 16.2.3. Special tools
  • 16.3. Removing the gear from the truck
  • 16.4. Change of seal on the drive shaft
  • 16.5. Reconditioning of the gear
  • 17. Electromagnetic parkingbrake
  • 17.1. Valid from serial number
  • 17.1.1. Serial No
  • 17.2. General
  • 17.3. Function
  • 17.3.1. Releasing the brake
  • 17.3.2. Braking
  • 17.4. Maintenance
  • 17.4.1. Adjustment of gap
  • 17.4.2. Exchange of brake disc/magnetic coil
  • 17.4.3. Check/adjustment of the braking force
  • 18. Electrical system
  • 18.1. Valid from serial numbers
  • 18.2. Serial number
  • 18.3. Electrical panel
  • 18.4. List of symbols
  • 18.4.1. Description
  • 18.4.2. Function
  • 18.4.3. List of symbols for logic card
  • 18.5. Electrical diagram
  • 18.5.1. Electrical diagram, standard 1/3
  • 18.5.2. Electrical diagram, EU gates 2/3
  • 18.5.3. Electrical diagram, safety gates 3/3
  • 18.6. Operating description
  • 18.6.1. General
  • 18.6.2. Description
  • 19. Electrical system
  • 19.1. Valid from serial number
  • 19.2. Serial number
  • 19.3. Electrical panel
  • 19.4. List of symbols
  • 19.4.1. Description
  • 19.4.2. Function
  • 19.4.3. Electrical diagram 1/5
  • 19.4.4. Electrical diagram 2/5
  • 19.4.5. Electrical diagram 3/5
  • 19.4.6. Electrical diagram 4/5
  • 19.4.7. Electrical diagram 5/5
  • 19.5. Description of function
  • 19.5.1. General
  • 19.6. Description
  • 19.6.1. Ignition switch S17 in the ON position
  • 19.6.2. Tiller arm in driving position, S10 in the On position
  • 19.6.3. Driving in the fork direction
  • 19.6.4. Driving in the steer wheel direction
  • 19.6.5. Load dependent current limit
  • 19.6.6. S59 Activation range
  • 19.6.7. Reverse/motor brake, fork direction to steer wheel direction
  • 19.6.8. Reverse/motor brake, steer wheel direction to fork direction
  • 19.6.9. Safety reversing function
  • 19.6.10. Lifting the forks
  • 19.6.11. Lowering the forks
  • 19.6.12. Horn
  • 19.6.13. Switch operation for the platform and gates
  • 20. Electrical system
  • 20.1. Valid from serial number
  • 20.2. Serial number
  • 20.3. Electrical panel
  • 20.4. List of symbols
  • 20.4.1. Description
  • 20.4.2. Function
  • 20.4.3. List of symbols for the logic card A1
  • 20.5. Electrical diagrams
  • 20.5.1. Electrical diagram, standard
  • 20.5.2. Electrical diagram, EEC-gates
  • 20.5.3. Electrical diagram, safety gates
  • 20.6. Description of function
  • 20.6.1. General
  • 20.6.2. Ignition switch, S17 ON
  • 20.6.3. Driving
  • 20.6.4. Driving forwards, direction of the forks, first speed stage
  • 20.6.5. Reversing, direction of the drive wheel, first speed stage
  • 20.6.6. Driving forwards or reversing, second speed stage
  • 20.6.7. Driving forwards or reversing, third speed range
  • 20.6.8. Reversing/ motor brake
  • 20.6.9. Safety reversing
  • 20.6.10. Lifting the forks
  • 20.6.11. Lowering the forks
  • 21. Electrical system
  • 21.1. Valid from serial number
  • 21.2. Serial number
  • 21.3. Electrical panel
  • 21.4. List of symbols
  • 21.4.1. Description
  • 21.4.2. Function
  • 21.4.3. Electrical diagram 1/5
  • 21.4.4. Electrical diagram 2/5
  • 21.4.5. Electrical diagram 3/5
  • 21.4.6. Electrical diagram 4/5
  • 21.4.7. Electrical diagram 5/5
  • 21.5. Description of function
  • 21.5.1. General
  • 21.5.2. Description
  • 21.5.3. Ignition switch S17 in ON position
  • 21.5.4. Tiller arm in driving position, S10
  • 21.5.5. Driving, direction of the forks
  • 21.5.6. Driving, steer wheel direction
  • 21.5.7. Switch function for platform (option)
  • 21.5.8. Load dependent current limit
  • 21.5.9. S59 Activation range
  • 21.5.10. Reversing/motor brake, fork direction to steer wheel direction
  • 21.5.11. Reversing/motor brake, steer wheel direction to fork direction
  • 21.5.12. Safety reversing function
  • 21.5.13. Lifting the forks
  • 21.5.14. Lowering the forks
  • 21.5.15. Horn
  • 22. Volt-/battery indicator
  • 22.1. Valid from serial number
  • 22.1.1. Serial No
  • 22.2. General
  • 22.3. Electrical
  • 22.3.1. Voltage
  • 22.4. Battery Controller
  • 22.4.1. General
  • 22.4.2. Reset
  • 22.4.3. Keyswitch
  • 22.4.4. Hourmeter
  • 22.5. Trouble shooting
  • 22.5.1. Battery Discharge Indicator
  • 22.5.2. Hour meter
  • 23. Transistor panel
  • 23.1. Valid from serial number
  • 23.2. Serial number
  • 23.3. General
  • 23.3.1. Construction
  • 23.3.2. Operation
  • 23.4. Technical specification
  • 23.4.1. Characteristics
  • 23.5. Settings and indications
  • 23.5.1. Connection pin 23
  • 23.5.2. Rotor current
  • 23.5.3. Shunt field current
  • 23.5.4. S2s position
  • 23.5.5. Ramp time
  • 23.5.6. LED No.
  • 23.5.7. Normal status
  • 23.5.8. Explanation
  • 23.6. Maintenance
  • 23.6.1. Watchdog
  • 23.6.2. Adjusting the current limit
  • 23.6.3. Trouble shooting
  • 23.6.4. Main transistor check
  • 23.6.5. Check the transistor regulators safety circuit
  • 24. Transistor panel
  • 24.1. Valid from serial number
  • 24.2. Serial number
  • 24.3. General
  • 24.3.1. Characteristics and functions
  • 24.4. Connections
  • 24.4.1. Connection pin
  • 24.4.2. Connection
  • 24.4.3. Connection to the control circuits
  • 24.5. Technical specification
  • 24.5.1. Description
  • 24.6. Parameters
  • 24.6.1. Parameter (1307-display)
  • 24.6.2. Std. value
  • 24.6.3. Description
  • 24.6.4. Mode 1 and 2
  • 24.7. Diagnostics and trouble shooting
  • 24.7.1. Trouble shooting
  • 24.7.2. Error codes
  • 24.7.3. Testing circuits for error detection
  • 24.8. Maintenance
  • 24.8.1. Safety
  • 24.8.2. Cleaning
  • 24.9. Curtis 1307 hand terminal
  • 24.9.1. Function
  • 24.10. Using the hand terminal
  • 24.10.1. Using the PROGRAM mode, checking and adjusting parameters
  • 24.10.2. Using SPECIAL PROGRAM mode
  • 24.10.3. Using TEST mode
  • 24.10.4. Using DIAGNOSTICS mode
  • 24.10.5. Using SPECIAL DIAGNOSTICS mode
  • 25. Electronic card, drive/multi function
  • 25.1. Valid from serial number
  • 25.2. Serial number
  • 25.3. General
  • 25.4. Components
  • 25.4.1. Connection/adjustments
  • 25.4.2. Connections for inputs and outputs
  • 26. Electronic card drive/multi function
  • 26.1. Valid from serial number
  • 26.2. Serial number
  • 26.3. General
  • 26.4. Components
  • 26.4.1. Connections/adjustments
  • 26.4.2. Connections for inputs/outputs
  • 27. Hydraulic/pneumatic system
  • 27.1. Valid from serial number
  • 27.2. Serial number
  • 27.3. General
  • 27.4. Hydraulic chart and list of symbols
  • 27.4.1. List of Symbols
  • 27.5. Operating description
  • 27.5.1. Lifting the forks
  • 27.5.2. Lowering the forks
  • 27.5.3. Switch, S59
  • 27.6. Adjustments
  • 27.6.1. Adjusting the pressure limit valve
  • 28. PTfirst2.GB.pdf
  • 28.1. Master Service Manual Product family PT
  • 28.1.1. LT 2200-6 LT 2200-8
  • 28.1.2. C-code revision 2
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