BT SWE100, SWE120, SWE120S Service Manual 220813-040

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BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 4

BT SWE100, SWE120, SWE120S Service Manual 220813-040 - Image 5

bt swe100 swe120 swe120s service manual 220813 040 2

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BT SWE100, SWE120, SWE120S Service Manual 220813-040

$30.00

Type Of Manual: Service Manual
Manual ID: 220813-040
: Service Manual PDF
Number of Pages: 182
Size: 6.9MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- SWE100, SWE120, SWE120S

1. Return To HomePage
2. Table of contents
3. General product information – M2
3.1. Intended application of the truck
3.2. Prohibited application of the truck
3.3. Truck data
3.4. Truck dimensions
3.5. Identification plate
3.6. Capacity plate
3.7. Modification plate
3.8. Main components
3.9. Warning and information plates and symbols
4. Technical data – M4
5. Introduction Maintenance – P1
5.1. Safety regulations with maintenance work
5.2. Cleaning and washing
5.2.1. External cleaning
5.2.2. Cleaning the motor compartment
5.2.3. Electrical components
5.3. Safe lifting
6. Preventive maintenance – P2
6.1. Maintenance schedule
6.2. Lubrication schedule
7. Oil and grease specification – P3
8. Tools – P4
8.1. Super Seal connectors
8.2. AMP connectors
8.2.1. AMP Connectors, 040 series
8.3. Molex connectors
8.4. Grease guns
8.5. Other tools
9. Support arm chassis – 0350
9.1. General
9.2. Main components
9.3. Maintenance
9.4. Adjustment of the support arm width
9.5. Exchange of support arms
10. Electric drive motor – 1760
10.1. Component parts
10.1.1. Dismantling of motor from truck
10.1.2. Assembling
10.2. Service/Repairs
10.2.1. Dismantling of motor
10.2.2. Assembling of motor
10.2.3. Cleaning
10.3. Technical data
11. Drive unit/gear – 2550
11.1. Component parts
11.1.1. Technical data
11.2. Leakage from top cover
11.3. Changing of the drive shafts sealing ring
11.3.1. Dismantling
11.3.2. Assembling
12. Electro magnetic brake – 3370
12.1. Main components
12.1.1. Serial number 570989-
12.2. Maintenance
12.2.1. Exchange of brake disc
13. Steering – 4000
13.1. Component parts, tiller arm
13.2. Adjustments
13.2.1. Adjusting of brake microswitch
13.3. Tiller arm handle
13.3.1. Dismantling/Assembling
13.3.1.1. Changing of signal button/switch (9, 10)
13.3.1.2. Changing of lift/lowering button (13)
13.3.1.3. Changing of pushbutton (16)
14. Electrical systems
14.1. General
14.1.1. Part numbers
14.2. Electrical parts
14.2.1. Component placement
14.2.2. Component list
14.3. Electrical wiring diagram
14.3.1. Symbol list
14.3.2. Overview
14.3.3. Detailed wiring diagram
14.4. Functional description
14.4.1. Starting the truck
14.4.2. Driving
14.4.3. Neutral speed reduction
14.4.4. Neutral speed reduction on slopes
14.4.5. Braking
14.4.6. Lifting the forks
14.4.7. Lowering the forks
14.4.8. Horn
14.4.9. Hour meter
14.4.10. Transistor regulator
14.4.11. Spider expansion unit (SEU) (option)
14.4.12. TLS – Truck log system (optional)
14.4.12.1. General
14.4.12.2. Registration
14.4.12.3. Logging in/out SD16
14.4.12.4. Logging in/out S16
14.4.12.5. Collision sensor
14.4.12.6. Settings
14.4.13. ID unit (optional)
14.4.13.1. General
14.4.13.2. Installation
14.4.13.3. Settings
14.5. Parameters
14.5.1. General
14.5.2. Viewing parameters – without the CAN service key
14.5.3. Adjusting operator parameters – without the CAN service key
14.5.4. Viewing changing parameters – CAN service key connected
14.5.4.1. Changing a parameter
14.5.5. Operator parameters
14.5.6. Parameter description
14.5.6.1. Parameter 1
14.5.6.2. Parameter 2
14.5.6.3. Parameter 3
14.5.6.4. Parameter 4
14.5.6.5. Parameter 5
14.5.7. Service parameters
14.5.8. Parameter description
14.5.8.1. Parameter 10
14.5.8.2. Parameter 14
14.5.8.3. 15 – Non-configurable options
14.5.8.4. Setting Non-configurable options
14.5.8.5. 16 – Configurable option 1
14.5.8.6. 17 – Configurable option 2
14.5.8.7. 18 – Configurable option 3
14.5.8.8. 19 – Configurable option 4
14.5.8.9. Parameter 20
14.5.8.10. Parameter 21
14.5.8.11. Recommendation on parameter setting for freely ventilated batteries
14.5.8.12. Instructions for verifying parameter setting
14.5.8.13. Recommendation on parameter setting for valve- controlled batteries (VRLA)
14.5.8.14. Instructions for verifying parameter setting
14.5.8.15. Parameter 22
14.5.8.16. Parameter 25
14.5.8.17. Parameter 28
14.5.8.18. Parameter 39
14.5.8.19. Log-in method operator parameter access
14.5.8.20. Expanded keypad – General
14.5.8.21. Expanded keypad – Programming
14.5.9. Configurable Option Parameters
14.5.9.1. General
14.5.9.2. Summary of base options
14.5.9.3. Convention for configurable options
14.5.9.4. Detailed option parameter tables
14.6. Diagnostic and troubleshooting
14.6.1. General
14.6.2. Error code history
14.6.3. Fault codes
14.6.4. Transistor regulator errors
14.6.4.1. Resetting errors
14.6.5. Built-in Test Function
14.6.5.1. Digital inputs/outputs test mode
14.6.5.2. Inputs check
14.6.5.3. Outputs check
14.6.5.4. Option buttons check
14.6.5.5. Display test mode
14.7. Technical specifications – Curtis 1243
15. Hydraulic system – 6000
15.1. General
15.2. Hydraulic diagram and components
15.2.1. Main components
15.2.2. Description
15.2.2.1. Lowering
15.2.2.2. Operating pressure
15.2.2.3. Relief valve
15.2.2.4. Pressure switch
16. Lifting Mast – 7000
16.1. Grease the beam flanges and beam ribs
16.2. Main lift chain system
16.2.1. General
16.2.2. Checking the chain setting
16.2.3. Chain inspection
16.2.4. Noise
16.2.5. Surface rust
16.2.6. Rusty links
16.2.7. Stiff links
16.2.8. Bolt rotation
16.2.9. Loose bolts
16.2.10. Outline wear
16.2.11. Stretching
16.2.12. Damage
16.2.13. Damaged discs
16.2.14. Damaged bolts
16.2.15. Dirty chain
16.3. Cleaning
16.4. Lubrication
17. Battery charger (built-in) – 8340
17.1. General
17.2. Technical data – charger
17.3. Charging
17.3.1. Machine numbers 723984-936512
17.3.2. Machine numbers 936513-
17.4. Troubleshooting and service
17.5. Setting the charger (applies to machine numbers 723984-936512)
17.5.1. Freely ventilated batteries
17.5.2. Valve-regulated batteries
17.5.3. Current levels at different charger settings (applies to machine numbers 936513-)
17.5.3.1. Freely ventilated batteries
17.5.3.2. Valve-regulated batteries (Evolution type)
18. Control/computer equipment – 8700
18.1. General
18.2. Connection
18.3. Layout
18.3.1. Main program screen
18.3.2. Nodes
18.3.3. Icons
18.3.4. Tool buttons and menu bar
18.3.5. Information window
18.3.6. Status bar
18.4. Connection function
18.5. Disconnection function
18.6. Downloading program function
18.6.1. Normal downloading (truck with key)
18.6.2. Normal downloading (truck with keypad)
18.6.3. Emergency downloading (truck with keypad)
18.6.4. Downloading in old versions of logic card
18.6.5. Emergency downloading (truck with keypad)
18.7. Truck report function
18.8. Parameters function
18.9. Diagnostics function
18.9.1. Representation of signal colours
18.9.2. Tiller arm tab
18.9.3. Drive Controller tab (transistor regulator – driving)
18.9.4. Pump controller tab (transistor regulator – pump)
18.9.5. EPS steering servo tab
18.10. Other menu functions
18.10.1. Save to file
18.10.2. Download from file
18.10.3. Reset CAN adapter
18.10.4. Delete error code log
18.10.5. Reset hour meter
18.10.6. Read error code log
18.10.7. Adjust date and time
18.10.8. Adjusting the hour meter on older cards
18.10.9. Help
18.10.9.1. About the TruckCom application
18.10.10. Exit
18.11. Specifications
18.12. Installation
18.12.1. Installation on a PC with Windows 95/98
18.12.2. Installation on a PC with Windows XP/ 2000
18.12.2.1. Changes in Windows Control Panel
18.12.3. Installation on a PC with Windows NT
18.12.4. In case of communication problems with CAN
18.12.5. To uninstall

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