BT TMX Electric Tow Tractor Service Manual 303047-000

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BT TMX Electric Tow Tractor Service Manual 303047-000

$30.00

Type Of Manual: Service Manual
Manual ID: 303047-000
: Service Manual PDF
Number of Pages: 179
Size: 2.1MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- TMX Electric Tow Tractor

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
5. Introduction, Service Manual
6. Contents, Section M
6.1. Machine Information
7. General Product Information
7.1. Presentation of the TMX.
7.1.1. Intended Application of the Trucks
7.1.2. Forbidden Application of the Trucks
7.1.3. Truck Data
7.1.4. TMX Dimensions
7.1.5. Data Plate
7.2. Main Components
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
8.2. Nomenclature, Threads
8.3. Strength Identification
8.4. Conversion of Metric and English Units
9. Technical Service Data
10. Ordering Spare Parts
11. Contents, Section P
11.1. Planned Maintenance
12. Introduction, Maintenance
12.1. Safe Jacking Procedure
13. Service Schedule
13.1. Planned Maintenance Schedule
13.2. Planned Maintenance Procedures
13.2.1. Services to be Performed Daily
13.2.1.1. Battery Discharge Indicator with slow down
13.2.1.2. Frame/Sheet Metal
13.2.1.3. Wheels/Tires
13.2.1.4. Functions/Operations
13.2.2. Services to be Performed Monthly
13.2.2.1. Inspection
13.2.2.2. Transmission
13.2.2.3. Brakes
13.2.2.4. Battery
13.2.2.5. Electrical Connections
13.2.2.6. Contactor Tips (NOT Sealed)
13.2.2.7. Motor Brushes
13.2.2.8. Drive Motor
13.2.2.9. Frame Lube (Lubrication Chart on page51)
13.2.2.10. Pivot Points
13.2.3. Services to be Performed Annually
13.2.3.1. Inspection
13.2.3.2. Transmission
13.2.3.3. Battery
13.2.3.4. Brakes
14. Lubrication Chart
15. Oil and Grease Specifications
15.1. Approved Oils and Grease
16. Contents, Section S
16.1. Service Instructions
17. Chassis
17.1. General Information
18. Drive Motor Mounting Points
18.1. Drive Motor Brush
18.1.1. Removal and Installation
18.2. Drive Motor Assembly
18.2.1. Remove
18.2.2. Installation
19. Drive Motor
19.1. General Information
19.2. Operating Conditions
19.3. Troubleshooting
20. Drive Motor Service
20.1. Motor Repair
20.1.1. Disassembly
20.2. Inspection and Troubleshooting
20.2.1. Drive End Head
20.2.2. Commutator End Head
20.2.3. Bearings
20.2.4. Brush and Commutator
20.2.5. Armature
20.2.6. Frame and Field Assembly
20.2.6.1. Testing
20.2.6.2. Frame and Field Service Notes
20.2.7. Assembly
20.2.7.1. Field Coil Installation
20.2.7.2. Bearing Installation
20.2.7.3. After Assembly
20.3. Changing Brushes
21. Transmission
21.1. System Description
21.2. Troubleshooting
21.3. Removal
21.4. Installation
22. Transmission Axle Seal
22.1. General Information
22.1.1. Removal
22.1.2. Installation
23. Transmission Disassembly / Assembly
23.1. Disassembly
23.2. Assembly
24. Parking Brake System
24.1. Brake Theory of Operation
24.2. Brake Adjustment
24.3. Brake Shoe Removal / Installation
24.4. Brake Interlock Switch
25. Drive Wheel
25.1. Removal
25.2. Installation
26. Load Wheels
27. Steering Control Arm
27.1. Control Handle Stem
27.1.1. Removal
27.1.2. Installation
27.2. Hand Brake Levers
27.2.1. Removal
27.2.2. Disassembly
27.2.3. Assembly
27.2.4. Installation
28. Steering Handle head
28.1. Control Handle Head
28.1.1. Removal
28.1.2. Installation
28.2. Direction Control Switches
28.3. Horn Switch
28.4. Potentiometer
29. Amp Contactor
29.1. Maintenance
29.1.1. Removal/Replacement of Contact Tips
30. EE Contactor
30.1. Maintenance
30.1.1. Removal/Replacement of Contact Tips
31. Battery Controller / Hourmeter / Speed Dropout
31.1. General Information
31.2. Electrical
31.2.1. Voltage
31.2.1.1. The Contact Voltage and Current Ratings for Switching Resistive Loads.
31.2.1.2. Memory Retention
31.3. Battery Controller (BC)
31.3.1. General Information
31.3.1.1. Discharge Adjustment
31.3.2. Reset
31.3.3. Key Switch
31.3.4. Hourmeter
31.4. Troubleshooting
31.4.1. Battery Discharge Indicator (BDI)
31.4.1.1. No Reset
31.4.1.2. Reset After Break in Power
31.4.1.3. No Discharge, Gauge Does Not Run Down
31.4.1.4. No Lockout
31.4.1.5. No Lift
31.4.1.6. Early Lockout
31.4.1.7. LEDs Do Not Light
31.4.2. Hourmeter
31.4.2.1. No Display
31.4.2.2. Hourmeter Glass Icon Does Not Flash
31.4.2.3. Hourmeter Glass Icon Always Flashes
32. Battery Discharge Indicator / Hourmeter
32.1. General Information
32.2. Electrical
32.2.1. Voltage
32.3. Battery Discharge Indicator (BDI)
32.3.1. General Information
32.3.2. Key Switch
32.3.3. Hourmeter
32.4. Troubleshooting
32.4.1. Battery Discharge Indicator (BDI)
32.4.1.1. No Reset
32.4.1.2. Reset After Break in Power
32.4.1.3. No Discharge, Gauge Does Not Run Down
32.4.1.4. LEDs Do Not Light
32.4.2. Hourmeter
32.4.2.1. No Display
32.4.2.2. Hourmeter Glass Icon Does Not Flash
32.4.2.3. Hourmeter Glass Icon Always Flashes
33. Volt 400 Amp Electrical System
33.1. Electrical Panel Components
33.2. List of Symbols
33.2.1. Circuit Diagram 1(3)
33.2.2. Circuit Diagram 2(3)
33.2.3. Circuit Diagram 3(3)
33.3. Description of Function
33.3.1. General Information
33.3.2. References Information
33.3.3. Key Switch S17 in the ON Position
33.3.4. The Operating Arm in Drive Position, S10, Brake Switch Closed
33.3.5. Driving, Load Wheels Direction
33.3.6. Driving, Steer Wheel Direction
33.3.7. Reversing/Motor Brake Load Wheels Direction to Steer Wheel Direction
33.3.8. Reversing/Motor Brake Steer Wheel Direction to Load Wheels Direction
33.3.9. Horn
34. Volt, 400 Amp Transistor Controller
34.1. Maintenance
34.1.1. Safety
34.1.2. Cleaning
34.1.3. Diagnostics and Troubleshooting
34.1.3.1. Handset Diagnostics
34.1.3.2. Troubleshooting
34.2. Basics Of Circuit Operation
34.2.1. Control Features
34.3. Motor Circuit
34.4. Control Circuit
34.5. Diagnostics and Troubleshooting
34.5.1. Programmer Diagnostics
34.5.2. Troubleshooting Chart
34.5.3. Technical Specification
34.5.4. Troubleshooting Chart Using the Handset
35. Volt, 400 Amp Transistor Controller Troubleshooting
35.1. Troubleshooting Chart Index
35.2. Troubleshooting Charts
36. Handset Operation
36.1. Operating Modes
36.2. Revert to Previous Settings
36.3. Handset Self Test
37. Back Cover

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