BT Vector C12.5 Service Manual 200422-040

BT Vector C12.5 Service Manual 200422-040 - Image 2

BT Vector C12.5 Service Manual 200422-040 - Image 3

BT Vector C12.5 Service Manual 200422-040 - Image 4

BT Vector C12.5 Service Manual 200422-040 - Image 5

bt vector c125 service manual 200422 040 2

bt vector c125 service manual 200422 040 3

BT Vector C12.5 Service Manual 200422-040

$30.00

Type Of Manual: Service Manual
Manual ID: 200422-040
: Service Manual PDF
Number of Pages: 332
Size: 7.7MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- Vector C12.5

1. Table of Contents
1.1. Chapt. Theme
1.2. Comissioning
1.3. Technical Description
1.4. Mechanics
1.5. Hydraulics
1.6. Electrial Equipment
1.7. Sensors
1.8. System Messages
1.9. Equipment Check
1.10. Inputs, Outputs, flags
1.11. Service Parameters
1.12. Operating Diagrams
1.13. Hydraulic Diagrams
1.14. Driving-/ Lifting-/ Steering Control
1.15. Abbrevations
2. Commissioning
2.1. Required measuring instruments and test equipment
2.2. Chapt. Theme Page
2.3. General 3
2.4. Loose parts 3
2.5. Basic truck 3
2.6. Hoist frame 4
2.7. Load-lifting device (LAM) 4
2.8. Battery equipment 5
2.9. Hydraulics 5
2.10. Supplied documentation 6
2.11. General
2.12. Loose parts
2.13. Basic truck
2.14. Hoist frame
2.15. Load-lifting device (LAM)
2.16. Battery equipment
2.17. Hydraulics
2.18. Supplied documentation
3. Technical Description
3.1. Chapt. Theme Page
3.2. Assembly arrangement 3
3.3. Components of the electrical
3.4. system 3
3.5. Components in the drive
3.6. compartment (rear view) 5
3.7. Components in the drive
3.8. compartment (right view 6
3.9. Technical data 7
3.10. Assembly arrangement
3.11. Components of the electrical system
3.12. Components in the drive compartment (rear view)
3.13. Components in the drive compartment (right view)
3.14. Technical data
4. Mechanics
4.1. Required measuring instruments and test equipment
4.2. Safety instructions 3
4.3. Gas pressure springs 5
4.4. Torque values for screwed connections 5
4.5. Hoist frame and cabin 5
4.6. Chassis 8
4.7. Load-bearing axles 9
4.8. Load wheel brake 11
4.9. Mechanically released spring pressure brake 13
4.10. Drive unit 15
4.11. Swivelling forks 16
5. Hydraulics
5.1. Chapt. Theme Page
5.2. Torques for hydraulic conus connections 3
5.3. Standard hydraulic diagrams 3
5.4. Safety instructions 4
5.5. Description of the hydraulic installation 4
5.6. Hydraulic installation on the chassis 6
5.7. Hydraulic installation in the rear of the truck 7
5.8. Tank 9
5.9. Fill- and ventilation filter 10
5.10. Return flow filter 11
5.11. Pump 12
5.12. Lifting module block 13
5.13. Lift cylinders (Main- and Auxiliary lift) 16
5.14. Hydraulic installation swivelling forks (SSG) 21
5.15. Torques for hydraulic conus connections
5.16. Standard hydraulic diagrams
5.17. Safety instructions
5.18. Description of the hydraulic installation
5.19. Hydraulic installation on the chassis
5.20. Hydraulic installation in the rear of the truck
5.21. Tank
5.22. Fill- and ventilation filter
5.23. Return flow filter
5.24. Pump
5.25. Lifting module block
5.26. Lift cylinders (Main- and Auxiliary lift)
5.27. Hydraulic installation swivelling forks (SSG)
6. Electrical equipment
6.1. Chapt. Theme Page
6.2. Block Diagram of the Control Concept 5
6.3. CAN-bus description 6
6.4. CAN-bus- features 6
6.5. Components of the control systems 7
6.6. Design of the Right Control Panel(UDR) 12
6.7. Design of the Left Control Panel (UDL) 15
6.8. Braking System 17
6.9. Driving 23
6.10. Steering 25
6.11. Triggering of the pump unit 27
6.12. Proportional controllers 28
6.13. Functional relations 31
6.14. Aisle recognition 35
6.15. The service menu 36
6.16. Release of Options via Code Numbers 36
6.17. End of aisle safety device (Option) 37
6.18. Function Description 37
6.19. Inductive guidance (WG) 38
6.20. Interface for the Connection of a Personnel Protection System (PSA) 50
6.21. Automatic swivelling / side shift synchronization 52
6.22. Battery discharge monitor 56
6.23. Hour meters 57
6.24. Cut-outs 57
6.25. Software administration 59
6.26. Block diagram of the control concept
6.27. CAN-bus description
6.28. Components of the control systems
6.29. Design of the Right Control Panel (UDR)
6.30. Design of the left control panel (UDL)
6.31. Braking System
6.32. Driving
6.33. Steering
6.34. Triggering of the pump unit
6.35. Proportional controllers
6.36. Functional relations
6.37. Aisle recognition
6.38. The service menu
6.39. Release of Options via Code Numbers
6.40. End of aisle safety device (GESI) (Option)
6.41. Function Description
6.42. Inductive guidance (WG)
6.43. Interface for the Connection of a Personnel Protection System (PSA)
6.44. Automatic swivelling / side shift synchronization
6.45. Battery discharge monitor
6.46. Hour meters
6.47. Cut-outs
6.48. Software administration
7. Sensors
7.1. Required measuring instruments and test equipment
7.2. Chapt. Theme Page
7.3. Sensor units main lift 3
7.4. Sensor units main lift
7.5. Potentiometer and incremental transmitter
7.6. Assembly
7.7. Checking the adjustment of the potentiometer
7.8. Calibration (Teach- In)
7.9. Checking the tension of the toothed belt
7.10. Reference switch 0,3 m
7.11. Assembly
7.12. Startup and check of the main lift sensor units
7.13. Checking the 0,3 m-switch
7.14. Sensor units actual value steering
7.15. Sensor elements
7.16. Demounting the incremental transmitter (9)
7.17. Mounting the incremental transmitter (9)
7.18. Assembly and mechanical adjustment of the potentiometer (10)
7.19. Checking the adjustment of the potentiometer
7.20. Electrical setting
7.21. correction value – (value written down)
7.22. Checking the adjustment of the steering sensor unit
7.23. Checking of the exact center position and fine-adjustment
7.24. Trucks with wire guidance
7.25. Check WG-steering functions
7.26. Sensor bearings drive and pump motor
7.27. Exchanging a sensor bearing
7.28. Temperature sensor drive and pump motor
7.29. Mounting of a new temperature sensor
7.30. Sensor unit auxiliary lift
7.31. Sensor element
7.32. Assembly and mechanical adjustment
7.33. Checking the potentiometer-adjustment
7.34. Calibration (Teach- In)
7.35. Checking the settings
7.36. Sensor unit side shift
7.37. Sensor element
7.38. Assembly and mechanical adjustment
7.39. Measure the potentiometer setting
7.40. Calibration (Teach- In)
7.41. Checking the settings
7.42. Sensor unit swivelling
7.43. Sensor element
7.44. Assembly and mechanical adjustment
7.45. Measuring of the potentiometer-setting
7.46. Calibration (Teach- In)
7.47. Checking the settings
7.48. Sensor unit for load detection
7.49. Sensor element
7.50. Assembly and mechanical adjustment
7.51. Disassembly of the spring (2)
7.52. Measuring the potentiometer setting
7.53. Calibration
7.54. Checking the setting
8. System messages
8.1. Required measuring instruments and test equipment
8.2. Chapt. Theme Page
8.3. Remarks for systematic error diagnosis 3
8.4. Startup message 9
8.5. Operation messages VZA 16
8.6. Remarks for systematic error diagnosis
8.7. Startup messages
8.8. Operation messages VZA
9. Equipment check
9.1. Required measuring instruments and test equipment
9.2. Chapt. Theme Page
9.3. Visual inspection of electronic assemblies 3
9.4. Interchanging electronic assemblies 5
9.5. CAN Check 14
9.6. RS232-Check 18
9.7. VZ-Check 21
9.8. Check of Control Panel 28
10. Inputs, outputs, tags
10.1. Chapt. Theme Page
10.2. Assignment of the operands to VZA and VZK 3
10.3. Inputs 5
10.4. Outputs 9
10.5. Tags 12
10.6. Control status VZK 22
10.7. Control system states of the VZK 32
10.8. Assignment of the operands to VZA and VZK
10.9. Inputs
10.10. Outputs
10.11. Tags
10.12. Status Tags VZA
10.13. Control system states of the VZK
11. Service parameters
11.1. Required measuring instruments and test equipment
11.2. Service display configuration
11.3. Service menu / setting parameters
12. Operating Diagrams
13. Hydraulic Diagram
14. Driving- / Lifting- /Steering control
14.1. LED flashing codes
14.2. Table of error numbers and LED flashing codes
14.3. LED flashing codes
15. Abbreviations
15.1. Abbr./term
15.2. Meaning

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