BT Vector C12.5 Service Manual 200422-040
BT Vector C12.5 Service Manual 200422-040 - Image 2
BT Vector C12.5 Service Manual 200422-040 - Image 3
BT Vector C12.5 Service Manual 200422-040 - Image 4
BT Vector C12.5 Service Manual 200422-040 - Image 5

BT Vector C12.5 Service Manual 200422-040

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 200422-040
  • : Service Manual PDF
  • Number of Pages: 332
  • Size: 7.7MB
  • Format: PDF
Category:

Product details

  • Model List:

    • Vector C12.5
  • 1. Table of Contents
  • 1.1. Chapt. Theme
  • 1.2. Comissioning
  • 1.3. Technical Description
  • 1.4. Mechanics
  • 1.5. Hydraulics
  • 1.6. Electrial Equipment
  • 1.7. Sensors
  • 1.8. System Messages
  • 1.9. Equipment Check
  • 1.10. Inputs, Outputs, flags
  • 1.11. Service Parameters
  • 1.12. Operating Diagrams
  • 1.13. Hydraulic Diagrams
  • 1.14. Driving-/ Lifting-/ Steering Control
  • 1.15. Abbrevations
  • 2. Commissioning
  • 2.1. Required measuring instruments and test equipment
  • 2.2. Chapt. Theme Page
  • 2.3. General 3
  • 2.4. Loose parts 3
  • 2.5. Basic truck 3
  • 2.6. Hoist frame 4
  • 2.7. Load-lifting device (LAM) 4
  • 2.8. Battery equipment 5
  • 2.9. Hydraulics 5
  • 2.10. Supplied documentation 6
  • 2.11. General
  • 2.12. Loose parts
  • 2.13. Basic truck
  • 2.14. Hoist frame
  • 2.15. Load-lifting device (LAM)
  • 2.16. Battery equipment
  • 2.17. Hydraulics
  • 2.18. Supplied documentation
  • 3. Technical Description
  • 3.1. Chapt. Theme Page
  • 3.2. Assembly arrangement 3
  • 3.3. Components of the electrical
  • 3.4. system 3
  • 3.5. Components in the drive
  • 3.6. compartment (rear view) 5
  • 3.7. Components in the drive
  • 3.8. compartment (right view 6
  • 3.9. Technical data 7
  • 3.10. Assembly arrangement
  • 3.11. Components of the electrical system
  • 3.12. Components in the drive compartment (rear view)
  • 3.13. Components in the drive compartment (right view)
  • 3.14. Technical data
  • 4. Mechanics
  • 4.1. Required measuring instruments and test equipment
  • 4.2. Safety instructions 3
  • 4.3. Gas pressure springs 5
  • 4.4. Torque values for screwed connections 5
  • 4.5. Hoist frame and cabin 5
  • 4.6. Chassis 8
  • 4.7. Load-bearing axles 9
  • 4.8. Load wheel brake 11
  • 4.9. Mechanically released spring pressure brake 13
  • 4.10. Drive unit 15
  • 4.11. Swivelling forks 16
  • 5. Hydraulics
  • 5.1. Chapt. Theme Page
  • 5.2. Torques for hydraulic conus connections 3
  • 5.3. Standard hydraulic diagrams 3
  • 5.4. Safety instructions 4
  • 5.5. Description of the hydraulic installation 4
  • 5.6. Hydraulic installation on the chassis 6
  • 5.7. Hydraulic installation in the rear of the truck 7
  • 5.8. Tank 9
  • 5.9. Fill- and ventilation filter 10
  • 5.10. Return flow filter 11
  • 5.11. Pump 12
  • 5.12. Lifting module block 13
  • 5.13. Lift cylinders (Main- and Auxiliary lift) 16
  • 5.14. Hydraulic installation swivelling forks (SSG) 21
  • 5.15. Torques for hydraulic conus connections
  • 5.16. Standard hydraulic diagrams
  • 5.17. Safety instructions
  • 5.18. Description of the hydraulic installation
  • 5.19. Hydraulic installation on the chassis
  • 5.20. Hydraulic installation in the rear of the truck
  • 5.21. Tank
  • 5.22. Fill- and ventilation filter
  • 5.23. Return flow filter
  • 5.24. Pump
  • 5.25. Lifting module block
  • 5.26. Lift cylinders (Main- and Auxiliary lift)
  • 5.27. Hydraulic installation swivelling forks (SSG)
  • 6. Electrical equipment
  • 6.1. Chapt. Theme Page
  • 6.2. Block Diagram of the Control Concept 5
  • 6.3. CAN-bus description 6
  • 6.4. CAN-bus- features 6
  • 6.5. Components of the control systems 7
  • 6.6. Design of the Right Control Panel(UDR) 12
  • 6.7. Design of the Left Control Panel (UDL) 15
  • 6.8. Braking System 17
  • 6.9. Driving 23
  • 6.10. Steering 25
  • 6.11. Triggering of the pump unit 27
  • 6.12. Proportional controllers 28
  • 6.13. Functional relations 31
  • 6.14. Aisle recognition 35
  • 6.15. The service menu 36
  • 6.16. Release of Options via Code Numbers 36
  • 6.17. End of aisle safety device (Option) 37
  • 6.18. Function Description 37
  • 6.19. Inductive guidance (WG) 38
  • 6.20. Interface for the Connection of a Personnel Protection System (PSA) 50
  • 6.21. Automatic swivelling / side shift synchronization 52
  • 6.22. Battery discharge monitor 56
  • 6.23. Hour meters 57
  • 6.24. Cut-outs 57
  • 6.25. Software administration 59
  • 6.26. Block diagram of the control concept
  • 6.27. CAN-bus description
  • 6.28. Components of the control systems
  • 6.29. Design of the Right Control Panel (UDR)
  • 6.30. Design of the left control panel (UDL)
  • 6.31. Braking System
  • 6.32. Driving
  • 6.33. Steering
  • 6.34. Triggering of the pump unit
  • 6.35. Proportional controllers
  • 6.36. Functional relations
  • 6.37. Aisle recognition
  • 6.38. The service menu
  • 6.39. Release of Options via Code Numbers
  • 6.40. End of aisle safety device (GESI) (Option)
  • 6.41. Function Description
  • 6.42. Inductive guidance (WG)
  • 6.43. Interface for the Connection of a Personnel Protection System (PSA)
  • 6.44. Automatic swivelling / side shift synchronization
  • 6.45. Battery discharge monitor
  • 6.46. Hour meters
  • 6.47. Cut-outs
  • 6.48. Software administration
  • 7. Sensors
  • 7.1. Required measuring instruments and test equipment
  • 7.2. Chapt. Theme Page
  • 7.3. Sensor units main lift 3
  • 7.4. Sensor units main lift
  • 7.5. Potentiometer and incremental transmitter
  • 7.6. Assembly
  • 7.7. Checking the adjustment of the potentiometer
  • 7.8. Calibration (Teach- In)
  • 7.9. Checking the tension of the toothed belt
  • 7.10. Reference switch 0,3 m
  • 7.11. Assembly
  • 7.12. Startup and check of the main lift sensor units
  • 7.13. Checking the 0,3 m-switch
  • 7.14. Sensor units actual value steering
  • 7.15. Sensor elements
  • 7.16. Demounting the incremental transmitter (9)
  • 7.17. Mounting the incremental transmitter (9)
  • 7.18. Assembly and mechanical adjustment of the potentiometer (10)
  • 7.19. Checking the adjustment of the potentiometer
  • 7.20. Electrical setting
  • 7.21. correction value – (value written down)
  • 7.22. Checking the adjustment of the steering sensor unit
  • 7.23. Checking of the exact center position and fine-adjustment
  • 7.24. Trucks with wire guidance
  • 7.25. Check WG-steering functions
  • 7.26. Sensor bearings drive and pump motor
  • 7.27. Exchanging a sensor bearing
  • 7.28. Temperature sensor drive and pump motor
  • 7.29. Mounting of a new temperature sensor
  • 7.30. Sensor unit auxiliary lift
  • 7.31. Sensor element
  • 7.32. Assembly and mechanical adjustment
  • 7.33. Checking the potentiometer-adjustment
  • 7.34. Calibration (Teach- In)
  • 7.35. Checking the settings
  • 7.36. Sensor unit side shift
  • 7.37. Sensor element
  • 7.38. Assembly and mechanical adjustment
  • 7.39. Measure the potentiometer setting
  • 7.40. Calibration (Teach- In)
  • 7.41. Checking the settings
  • 7.42. Sensor unit swivelling
  • 7.43. Sensor element
  • 7.44. Assembly and mechanical adjustment
  • 7.45. Measuring of the potentiometer-setting
  • 7.46. Calibration (Teach- In)
  • 7.47. Checking the settings
  • 7.48. Sensor unit for load detection
  • 7.49. Sensor element
  • 7.50. Assembly and mechanical adjustment
  • 7.51. Disassembly of the spring (2)
  • 7.52. Measuring the potentiometer setting
  • 7.53. Calibration
  • 7.54. Checking the setting
  • 8. System messages
  • 8.1. Required measuring instruments and test equipment
  • 8.2. Chapt. Theme Page
  • 8.3. Remarks for systematic error diagnosis 3
  • 8.4. Startup message 9
  • 8.5. Operation messages VZA 16
  • 8.6. Remarks for systematic error diagnosis
  • 8.7. Startup messages
  • 8.8. Operation messages VZA
  • 9. Equipment check
  • 9.1. Required measuring instruments and test equipment
  • 9.2. Chapt. Theme Page
  • 9.3. Visual inspection of electronic assemblies 3
  • 9.4. Interchanging electronic assemblies 5
  • 9.5. CAN Check 14
  • 9.6. RS232-Check 18
  • 9.7. VZ-Check 21
  • 9.8. Check of Control Panel 28
  • 10. Inputs, outputs, tags
  • 10.1. Chapt. Theme Page
  • 10.2. Assignment of the operands to VZA and VZK 3
  • 10.3. Inputs 5
  • 10.4. Outputs 9
  • 10.5. Tags 12
  • 10.6. Control status VZK 22
  • 10.7. Control system states of the VZK 32
  • 10.8. Assignment of the operands to VZA and VZK
  • 10.9. Inputs
  • 10.10. Outputs
  • 10.11. Tags
  • 10.12. Status Tags VZA
  • 10.13. Control system states of the VZK
  • 11. Service parameters
  • 11.1. Required measuring instruments and test equipment
  • 11.2. Service display configuration
  • 11.3. Service menu / setting parameters
  • 12. Operating Diagrams
  • 13. Hydraulic Diagram
  • 14. Driving- / Lifting- /Steering control
  • 14.1. LED flashing codes
  • 14.2. Table of error numbers and LED flashing codes
  • 14.3. LED flashing codes
  • 15. Abbreviations
  • 15.1. Abbr./term
  • 15.2. Meaning
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