BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003
BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003 - Image 2
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BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003 - Image 5

BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003

$30.00

  • Type Of Manual: Service Manual
  • Manual ID: 301460-003
  • : Service Manual PDF
  • Number of Pages: 332
  • Size: 4.0MB
  • Format: PDF
Category:

Product details

  • Model List:

    • OE-35 Electric Counterbalanced Order Selector
  • 1. Front Cover
  • 2. BT Standard Codes
  • 3. Warning Symbols
  • 3.1. Warning Levels
  • 4. Prohibitory Symbols
  • 4.1. Ordinance Symbols
  • 5. Introduction, Service Manual
  • 6. Contents, Section M
  • 6.1. Machine Information
  • 7. General Product Information
  • 7.1. Presentation of the OE35
  • 7.1.1. Intended Application of the Trucks
  • 7.1.2. Forbidden Application of the Truck
  • 7.1.3. Truck Data
  • 7.1.4. OE35 Dimensions
  • 7.1.5. Data Plate
  • 7.1.6. Construction Type
  • 7.2. Main Components
  • 8. Inch (SAE) and Metric Fasteners
  • 8.1. Introduction
  • 8.2. Nomenclature, Threads
  • 8.3. Strength Identification
  • 8.4. Conversion of Metric and English Units
  • 9. Technical Service Data
  • 10. Ordering Spare Parts
  • 11. Introduction, Maintenance
  • 11.1. Safe Jacking Procedure
  • 12. Service Schedule
  • 12.1. Planned Maintenance Schedule
  • 13. Planned Maintenance Procedures
  • 13.1. Services to be performed daily or at each 8 hour operating shift
  • 13.1.1. Battery Discharge Indicator with slow down
  • 13.1.2. Dash Display
  • 13.1.3. Hydraulic System
  • 13.1.4. Frame/Sheet Metal
  • 13.1.5. Wheels/Tires
  • 13.1.6. Functions/Operations
  • 13.2. Services to be performed monthly or every 250 operating hours
  • 13.2.1. Inspection
  • 13.2.2. Transmission
  • 13.2.3. Brakes
  • 13.2.4. Battery
  • 13.2.5. Electrical Connections
  • 13.2.6. Contactor Tips (NOT Sealed)
  • 13.2.7. Motor Brushes
  • 13.2.8. Drive Motor
  • 13.2.9. Hydraulic Reservoir
  • 13.2.10. Frame Lube
  • 13.2.11. Pivot Points
  • 13.3. Services to be performed annually or every 1200 operating hours
  • 13.3.1. Inspection
  • 13.3.2. Transmission
  • 13.3.3. Battery
  • 13.3.4. Hydraulic System
  • 13.3.5. Brakes
  • 14. Lubrication Chart
  • 15. Oil and Grease Specifications
  • 15.1. Approved Oils and Grease
  • 16. Contents, Section S
  • 16.1. Service Instructions
  • 17. Inspection Covers
  • 17.1. Removal Of Plastic Dash Panel
  • 18. Drive Motor
  • 18.1. General Information
  • 18.2. Operating Conditions
  • 18.3. Troubleshooting
  • 19. Drive Motor 24 Volt
  • 19.1. Component Repair
  • 19.2. Inspection and Troubleshooting
  • 19.2.1. Drive End Head
  • 19.2.2. Commutator End Head
  • 19.2.3. Bearings
  • 19.2.4. Brush and Commutator
  • 19.2.5. Armature
  • 19.2.6. Frame and Field Assembly
  • 19.2.7. Assembly
  • 19.3. When changing brushes
  • 20. Drive Motor 36 Volt
  • 20.1. Component Repair
  • 20.1.1. Disassembly
  • 20.2. Inspection and Troubleshooting
  • 20.2.1. Drive End Head
  • 20.2.2. Commutator End Head
  • 20.2.3. Bearings
  • 20.2.4. Brush and Commutator
  • 20.2.5. Armature
  • 20.2.6. Frame and Field Assembly
  • 20.2.7. Assembly
  • 20.3. When Changing Brushes
  • 21. Transmission
  • 21.1. System description
  • 21.2. Troubleshooting
  • 21.3. Removal
  • 22. Transmission Disassembly / Assembly
  • 22.1. Disassembly
  • 22.2. Installation
  • 23. Drive Wheel
  • 23.1. Removal
  • 23.2. Installation
  • 24. Load Wheels
  • 25. Stabilizing Caster Spring Loaded
  • 25.1. Removal
  • 25.2. Inspection
  • 25.3. Disassembly
  • 25.3.1. Installation
  • 26. Torque Generator
  • 26.1. Disassembly
  • 26.2. Assembly
  • 27. Steering System Pump
  • 27.1. General Information
  • 27.2. Removal
  • 27.3. Installation
  • 27.4. Disassembly
  • 27.5. Inspection
  • 27.6. Assembly
  • 28. Steering System
  • 28.1. General Information
  • 29. Electrical System with TX and TT Card
  • 29.1. Electrical Schematic Part 1
  • 29.2. Electrical Schematic Part 2
  • 29.3. Basics Of Circuit Operation
  • 29.4. Control Features
  • 29.4.1. Oscillator
  • 29.4.2. Current Limit
  • 29.4.3. Plugging
  • 29.4.4. Pedal Position Plug
  • 29.4.5. Ramp Start
  • 29.4.6. Full Power Transition
  • 29.4.7. Control Acceleration and 1A Time
  • 29.4.8. Current Drop Out
  • 29.4.9. Static Return to OFF
  • 29.4.10. Accelerator Volts Hold-OFF
  • 29.4.11. Coil Driver Modules
  • 29.4.12. Thermal Hold-OFF
  • 29.4.13. Must Pulse to Time
  • 29.4.14. Pulse Monitor Trip (PMT)
  • 29.4.15. Thermal Protector – (TP)
  • 29.4.16. Low Voltage
  • 29.4.17. Top Speed (Motor volts) Limit
  • 29.4.18. Steer Pump Contactor Time Delay
  • 29.4.19. Constant Current Coil Drivers and Internal Coil Suppression
  • 29.4.20. Hourmeter Readings
  • 29.4.21. Internal Resistance Compensation
  • 29.4.22. Stored Status Code
  • 29.4.23. On-board Diagnostics
  • 29.4.24. Battery Discharge Indication
  • 29.4.25. Handset
  • 29.5. General Maintenance Instructions
  • 29.6. Trouble-shooting Instructions
  • 30. Battery Controller / Hourmeter / Lift Interrupt
  • 30.1. General Information
  • 30.2. Electrical
  • 30.2.1. Voltage
  • 30.3. Battery Controller (BC)
  • 30.3.1. General Information
  • 30.3.2. Reset
  • 30.3.3. Key Switch
  • 30.3.4. Hourmeter
  • 30.4. Troubleshooting
  • 30.4.1. Battery Discharge Indicator (BDI)
  • 30.4.2. Hourmeter
  • 31. Dash Display
  • 31.1. General Information
  • 31.2. Location
  • 31.3. Operational Checks
  • 31.3.1. Checking Hourmeter
  • 31.3.2. Checking Battery Condition (BDI).
  • 31.3.3. Checking Status Code (wrench).
  • 31.4. Status Codes
  • 32. EV100 LX Control Status Codes
  • 33. SCR Component Checks
  • 33.1. Main Logic Card
  • 33.1.1. Instructions for Removal of Control Card.
  • 33.2. Capacitor 1C
  • 33.3. Contactors Forward, Rearward, 1A, Power Steering, and Pump
  • 33.4. Potentiometer in Accelerator
  • 33.5. SCRs (1REC, 2REC, 5REC)
  • 33.6. Rectifiers (3REC, 4REC, Diode Blocks)
  • 33.7. Thermal Protector (TP)
  • 33.8. Filter Block (23FIL, etc.)
  • 33.9. Filter Block (23FIL, etc.)
  • 33.10. Choke and Reactor T3-T4
  • 33.11. Replacement of EV100 Components
  • 33.11.1. EC, 2REC or 5REC
  • 33.11.2. Capacitor
  • 33.11.3. EC, 23REC and 25REC
  • 33.12. Instructions – EV100 Plugs
  • 33.12.1. General
  • 33.12.2. Procedures
  • 33.12.3. Reference
  • 34. Direction Contactor
  • 34.1. General Information
  • 34.2. Remove / replace contact tips
  • 35. Speed Contactor
  • 35.1. General Information
  • 35.2. Disassembly
  • 35.3. Assembly
  • 36. Electrical System Troubleshooting
  • 36.1. Control Circuits and Power Circuits
  • 37. Electrical System Troubleshooting Charts
  • 38. Pump Contactor
  • 38.1. General Information
  • 38.2. Disassembly
  • 38.3. Assembly
  • 39. Steering Pump Contactor
  • 39.1. General Information
  • 39.2. Disassembly
  • 39.3. Assembly
  • 40. EV100 Handset Operation
  • 40.1. General Information
  • 40.2. Purpose
  • 40.3. Operation
  • 40.4. Function Set-Up Procedures
  • 40.5. Description and Location
  • 40.6. Function Numbers for Controllers
  • 40.6.1. Function 1
  • 40.6.2. Function 2
  • 40.6.3. Function 3
  • 40.6.4. Function 4
  • 40.6.5. Function 5
  • 40.6.6. Function 6
  • 40.6.7. Function 11
  • 40.6.8. Function 12
  • 40.6.9. Function 13
  • 40.6.10. Function 14
  • 40.6.11. Function 15
  • 40.6.12. Function 16
  • 40.6.13. Function 17
  • 40.6.14. Function 18
  • 41. Hydraulic System
  • 41.1. Hydraulic Schematic
  • 41.2. General Information
  • 41.2.1. Lift/lower
  • 41.2.2. Power Steering
  • 41.2.3. Brake Release
  • 41.3. Maintenance
  • 41.4. Adjustments
  • 42. Hydraulic Troubleshooting
  • 42.1. Troubleshooting Chart
  • 43. Lift Pump Assembly
  • 43.1. Removal
  • 43.2. Disassembly
  • 43.3. Inspection
  • 43.4. Assembly
  • 44. Mast, 2 Stage
  • 44.1. Shimming Mast on Truck.
  • 44.1.1. Shimming the Platform.
  • 44.1.2. Shimming the Rails
  • 44.2. Two Stage Mast
  • 44.2.1. Removal
  • 44.2.2. Installation
  • 44.2.3. Disassembly
  • 44.2.4. Assembly
  • 45. Mast, 3 Stage
  • 45.1. Shimming Mast on Truck.
  • 45.1.1. Shimming the Platform.
  • 45.1.2. Shimming the Rails.
  • 45.2. Three Stage Mast
  • 45.2.1. Removal
  • 45.2.2. Installation
  • 45.2.3. Disassembly
  • 45.2.4. Assembly
  • 46. Lift Cylinder, 2 Stage
  • 46.1. Cylinder Repair
  • 46.1.1. Removal
  • 46.1.2. Disassembly
  • 46.1.3. Assembly
  • 46.1.4. Installation
  • 47. Freelift Cylinder, 3 Stage
  • 47.1. Freelift Cylinder Repair
  • 47.1.1. Removal
  • 47.1.2. Disassembly
  • 47.1.3. Assembly
  • 47.1.4. Installation
  • 48. Staging Cylinder, 3 Stage
  • 48.1. Removal
  • 48.2. Disassembly
  • 48.3. Assembly
  • 48.4. Installation
  • 49. Micro 70 Wire Guidance Important Information
  • 49.1. Powering Up
  • 49.2. Powering Down
  • 50. Micro 70 Wire Guidance
  • 50.1. Electrical Schematic Part 1
  • 50.2. Electrical Schematic Part 2
  • 50.3. Electrical Schematic Part 3
  • 50.4. Electrical Schematic Part 4
  • 50.5. Cautions and Warnings
  • 50.6. Operation Information
  • 50.6.1. Modes of operation.
  • 50.6.2. Acquiring the guide wire.
  • 50.6.3. Daily operational checks
  • 50.7. Component Function and Relationship
  • 50.8. Truck Set Up On Site
  • 50.9. Troubleshooting Information
  • 50.10. Troubleshooting Charts
  • 51. Back Cover
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