BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003

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BT OE-35 Electric Counterbalanced Order Selector Service Manual 301460-003

$30.00

Type Of Manual: Service Manual
Manual ID: 301460-003
: Service Manual PDF
Number of Pages: 332
Size: 4.0MB
Format: PDF

Category: BT Service Manual PDF

Model List:
- OE-35 Electric Counterbalanced Order Selector

1. Front Cover
2. BT Standard Codes
3. Warning Symbols
3.1. Warning Levels
4. Prohibitory Symbols
4.1. Ordinance Symbols
5. Introduction, Service Manual
6. Contents, Section M
6.1. Machine Information
7. General Product Information
7.1. Presentation of the OE35
7.1.1. Intended Application of the Trucks
7.1.2. Forbidden Application of the Truck
7.1.3. Truck Data
7.1.4. OE35 Dimensions
7.1.5. Data Plate
7.1.6. Construction Type
7.2. Main Components
8. Inch (SAE) and Metric Fasteners
8.1. Introduction
8.2. Nomenclature, Threads
8.3. Strength Identification
8.4. Conversion of Metric and English Units
9. Technical Service Data
10. Ordering Spare Parts
11. Introduction, Maintenance
11.1. Safe Jacking Procedure
12. Service Schedule
12.1. Planned Maintenance Schedule
13. Planned Maintenance Procedures
13.1. Services to be performed daily or at each 8 hour operating shift
13.1.1. Battery Discharge Indicator with slow down
13.1.2. Dash Display
13.1.3. Hydraulic System
13.1.4. Frame/Sheet Metal
13.1.5. Wheels/Tires
13.1.6. Functions/Operations
13.2. Services to be performed monthly or every 250 operating hours
13.2.1. Inspection
13.2.2. Transmission
13.2.3. Brakes
13.2.4. Battery
13.2.5. Electrical Connections
13.2.6. Contactor Tips (NOT Sealed)
13.2.7. Motor Brushes
13.2.8. Drive Motor
13.2.9. Hydraulic Reservoir
13.2.10. Frame Lube
13.2.11. Pivot Points
13.3. Services to be performed annually or every 1200 operating hours
13.3.1. Inspection
13.3.2. Transmission
13.3.3. Battery
13.3.4. Hydraulic System
13.3.5. Brakes
14. Lubrication Chart
15. Oil and Grease Specifications
15.1. Approved Oils and Grease
16. Contents, Section S
16.1. Service Instructions
17. Inspection Covers
17.1. Removal Of Plastic Dash Panel
18. Drive Motor
18.1. General Information
18.2. Operating Conditions
18.3. Troubleshooting
19. Drive Motor 24 Volt
19.1. Component Repair
19.2. Inspection and Troubleshooting
19.2.1. Drive End Head
19.2.2. Commutator End Head
19.2.3. Bearings
19.2.4. Brush and Commutator
19.2.5. Armature
19.2.6. Frame and Field Assembly
19.2.7. Assembly
19.3. When changing brushes
20. Drive Motor 36 Volt
20.1. Component Repair
20.1.1. Disassembly
20.2. Inspection and Troubleshooting
20.2.1. Drive End Head
20.2.2. Commutator End Head
20.2.3. Bearings
20.2.4. Brush and Commutator
20.2.5. Armature
20.2.6. Frame and Field Assembly
20.2.7. Assembly
20.3. When Changing Brushes
21. Transmission
21.1. System description
21.2. Troubleshooting
21.3. Removal
22. Transmission Disassembly / Assembly
22.1. Disassembly
22.2. Installation
23. Drive Wheel
23.1. Removal
23.2. Installation
24. Load Wheels
25. Stabilizing Caster Spring Loaded
25.1. Removal
25.2. Inspection
25.3. Disassembly
25.3.1. Installation
26. Torque Generator
26.1. Disassembly
26.2. Assembly
27. Steering System Pump
27.1. General Information
27.2. Removal
27.3. Installation
27.4. Disassembly
27.5. Inspection
27.6. Assembly
28. Steering System
28.1. General Information
29. Electrical System with TX and TT Card
29.1. Electrical Schematic Part 1
29.2. Electrical Schematic Part 2
29.3. Basics Of Circuit Operation
29.4. Control Features
29.4.1. Oscillator
29.4.2. Current Limit
29.4.3. Plugging
29.4.4. Pedal Position Plug
29.4.5. Ramp Start
29.4.6. Full Power Transition
29.4.7. Control Acceleration and 1A Time
29.4.8. Current Drop Out
29.4.9. Static Return to OFF
29.4.10. Accelerator Volts Hold-OFF
29.4.11. Coil Driver Modules
29.4.12. Thermal Hold-OFF
29.4.13. Must Pulse to Time
29.4.14. Pulse Monitor Trip (PMT)
29.4.15. Thermal Protector – (TP)
29.4.16. Low Voltage
29.4.17. Top Speed (Motor volts) Limit
29.4.18. Steer Pump Contactor Time Delay
29.4.19. Constant Current Coil Drivers and Internal Coil Suppression
29.4.20. Hourmeter Readings
29.4.21. Internal Resistance Compensation
29.4.22. Stored Status Code
29.4.23. On-board Diagnostics
29.4.24. Battery Discharge Indication
29.4.25. Handset
29.5. General Maintenance Instructions
29.6. Trouble-shooting Instructions
30. Battery Controller / Hourmeter / Lift Interrupt
30.1. General Information
30.2. Electrical
30.2.1. Voltage
30.3. Battery Controller (BC)
30.3.1. General Information
30.3.2. Reset
30.3.3. Key Switch
30.3.4. Hourmeter
30.4. Troubleshooting
30.4.1. Battery Discharge Indicator (BDI)
30.4.2. Hourmeter
31. Dash Display
31.1. General Information
31.2. Location
31.3. Operational Checks
31.3.1. Checking Hourmeter
31.3.2. Checking Battery Condition (BDI).
31.3.3. Checking Status Code (wrench).
31.4. Status Codes
32. EV100 LX Control Status Codes
33. SCR Component Checks
33.1. Main Logic Card
33.1.1. Instructions for Removal of Control Card.
33.2. Capacitor 1C
33.3. Contactors Forward, Rearward, 1A, Power Steering, and Pump
33.4. Potentiometer in Accelerator
33.5. SCRs (1REC, 2REC, 5REC)
33.6. Rectifiers (3REC, 4REC, Diode Blocks)
33.7. Thermal Protector (TP)
33.8. Filter Block (23FIL, etc.)
33.9. Filter Block (23FIL, etc.)
33.10. Choke and Reactor T3-T4
33.11. Replacement of EV100 Components
33.11.1. EC, 2REC or 5REC
33.11.2. Capacitor
33.11.3. EC, 23REC and 25REC
33.12. Instructions – EV100 Plugs
33.12.1. General
33.12.2. Procedures
33.12.3. Reference
34. Direction Contactor
34.1. General Information
34.2. Remove / replace contact tips
35. Speed Contactor
35.1. General Information
35.2. Disassembly
35.3. Assembly
36. Electrical System Troubleshooting
36.1. Control Circuits and Power Circuits
37. Electrical System Troubleshooting Charts
38. Pump Contactor
38.1. General Information
38.2. Disassembly
38.3. Assembly
39. Steering Pump Contactor
39.1. General Information
39.2. Disassembly
39.3. Assembly
40. EV100 Handset Operation
40.1. General Information
40.2. Purpose
40.3. Operation
40.4. Function Set-Up Procedures
40.5. Description and Location
40.6. Function Numbers for Controllers
40.6.1. Function 1
40.6.2. Function 2
40.6.3. Function 3
40.6.4. Function 4
40.6.5. Function 5
40.6.6. Function 6
40.6.7. Function 11
40.6.8. Function 12
40.6.9. Function 13
40.6.10. Function 14
40.6.11. Function 15
40.6.12. Function 16
40.6.13. Function 17
40.6.14. Function 18
41. Hydraulic System
41.1. Hydraulic Schematic
41.2. General Information
41.2.1. Lift/lower
41.2.2. Power Steering
41.2.3. Brake Release
41.3. Maintenance
41.4. Adjustments
42. Hydraulic Troubleshooting
42.1. Troubleshooting Chart
43. Lift Pump Assembly
43.1. Removal
43.2. Disassembly
43.3. Inspection
43.4. Assembly
44. Mast, 2 Stage
44.1. Shimming Mast on Truck.
44.1.1. Shimming the Platform.
44.1.2. Shimming the Rails
44.2. Two Stage Mast
44.2.1. Removal
44.2.2. Installation
44.2.3. Disassembly
44.2.4. Assembly
45. Mast, 3 Stage
45.1. Shimming Mast on Truck.
45.1.1. Shimming the Platform.
45.1.2. Shimming the Rails.
45.2. Three Stage Mast
45.2.1. Removal
45.2.2. Installation
45.2.3. Disassembly
45.2.4. Assembly
46. Lift Cylinder, 2 Stage
46.1. Cylinder Repair
46.1.1. Removal
46.1.2. Disassembly
46.1.3. Assembly
46.1.4. Installation
47. Freelift Cylinder, 3 Stage
47.1. Freelift Cylinder Repair
47.1.1. Removal
47.1.2. Disassembly
47.1.3. Assembly
47.1.4. Installation
48. Staging Cylinder, 3 Stage
48.1. Removal
48.2. Disassembly
48.3. Assembly
48.4. Installation
49. Micro 70 Wire Guidance Important Information
49.1. Powering Up
49.2. Powering Down
50. Micro 70 Wire Guidance
50.1. Electrical Schematic Part 1
50.2. Electrical Schematic Part 2
50.3. Electrical Schematic Part 3
50.4. Electrical Schematic Part 4
50.5. Cautions and Warnings
50.6. Operation Information
50.6.1. Modes of operation.
50.6.2. Acquiring the guide wire.
50.6.3. Daily operational checks
50.7. Component Function and Relationship
50.8. Truck Set Up On Site
50.9. Troubleshooting Information
50.10. Troubleshooting Charts
51. Back Cover

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